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General Description and Pho<strong>to</strong>graphs9 <strong>to</strong>12 Man Saturation Diving SystemRated at 300 MSWIncludingSelf Propelled Hyperbaric Lifeboat(SPHL)&Dedicated Davit Launch SystemProject Ref No. 104636/PJC


INTRODUCTIONSubmarine Manufacturing & Products Ltd (SMP) have available a 9-12 Man Saturation DivingSystem <strong>for</strong> sale. The <strong>system</strong> is ideally suited <strong>for</strong> moonpool operations or construction bargeoperations with its bell gantry launch <strong>system</strong>. The <strong>system</strong> can easily be configured <strong>for</strong> 9 or 12 manoperations which would mean <strong>the</strong> removal of <strong>the</strong> 3 man chamber from <strong>the</strong> <strong>system</strong> <strong>for</strong> 9 manoperations or utilising <strong>the</strong> 3 man chamber on<strong>to</strong> o<strong>the</strong>r manways of DDC1 <strong>for</strong> 12 man operations. The<strong>system</strong> at <strong>this</strong> moment is approximately 85% complete.HISTORYIn 2007 <strong>the</strong> <strong>system</strong> was acquired from one of <strong>the</strong> major offshore <strong>diving</strong> contrac<strong>to</strong>rs based inAberdeen. It was a fully operational <strong>system</strong> at that time however a full upgrade of <strong>the</strong> <strong>system</strong> whichincluded full refurbishment of <strong>the</strong> original chambers, an extension of 1.3 mtrs <strong>to</strong> DDC2 chamber, <strong>the</strong>provision of a new 3 man chamber DDC3, <strong>the</strong> provision of a larger 3 man bell, a new sat and divecontrol container, a new machinery container utilising <strong>the</strong> existing life support <strong>system</strong>s, a new hotwater container and workshops and finally a new gantry bell handling <strong>system</strong> was provided.All <strong>the</strong> above work was carried out during 2007 through <strong>to</strong> 2010. The condition of <strong>the</strong> equipment at<strong>this</strong> time is that it has been s<strong>to</strong>red <strong>for</strong> approximately 2 years and would need approximately 4 – 6months work <strong>to</strong> return it <strong>to</strong> operational condition (subject <strong>to</strong> final specification of <strong>the</strong> <strong>system</strong>).All <strong>the</strong> chambers were hydro-tested in recent years and new viewports fitted.CERTIFICATIONCertification is available <strong>for</strong> <strong>the</strong> <strong>system</strong>. We have copies of <strong>the</strong> original certification <strong>for</strong> <strong>the</strong> pressurevessels, Hydro and Gas Test Certificates <strong>for</strong> <strong>this</strong> pressure vessel and a new Certification Package<strong>for</strong> <strong>the</strong> bell handling <strong>system</strong>. Certification is available <strong>for</strong> <strong>the</strong> new gas reclaim <strong>system</strong> and dedicatedcontainers ie. dive and sat control, machinery, and hot water/workshops. As of <strong>to</strong>day <strong>the</strong> workingschematics and ‘as built’ drawings have not been completed.AVAILABILITYAs <strong>this</strong> equipment is in high demand, all of <strong>the</strong> equipment listed in <strong>this</strong> document or any part of <strong>the</strong>equipment associated but not listed, is strictly subject <strong>to</strong> availability. SMP will not be heldresponsible <strong>for</strong> <strong>the</strong> loss of any contract should <strong>this</strong> equipment, or any part of <strong>this</strong> equipment, not beavailable due <strong>to</strong> <strong>the</strong> option <strong>to</strong> purchase <strong>this</strong> equipment taken up by ano<strong>the</strong>r party or contrac<strong>to</strong>r, or<strong>the</strong> equipment being removed from <strong>the</strong> market.PRICINGThis is subject <strong>to</strong> interested parties’ inspection and negotiations with SMP. The equipment can besold as a completed fully functional <strong>system</strong> or alternatively sold ‘as is where is’, depending on <strong>the</strong>interested parties’ requirements.Fur<strong>the</strong>r details of <strong>the</strong> equipment can be provided <strong>to</strong> genuinely interested parties’ enquiries <strong>for</strong> <strong>the</strong><strong>system</strong>.9-12 Man Saturation Diving System General Description & Pho<strong>to</strong>graphs – Ref 104636/PJC [09/2012] 2 of 22


GENERAL DESCRIPTIONThe <strong>saturation</strong> <strong>diving</strong> <strong>system</strong> is of a modular design construction, meaning that <strong>the</strong> majorcomponents of <strong>the</strong> <strong>diving</strong> <strong>system</strong> are built on<strong>to</strong> individual skids. This modular construction allows<strong>the</strong> <strong>system</strong> layout <strong>to</strong> be configured in order <strong>to</strong> make maximum use of <strong>the</strong> space available on <strong>the</strong>Vessel Deck.The <strong>saturation</strong> <strong>diving</strong> complex and associated equipment will be capable of supporting <strong>the</strong> following:2 x 3 Man Dive Teams (6 Men) in <strong>the</strong> main Twinlock Living Chamber DDC 1 with access <strong>to</strong> <strong>the</strong>Bell/SDC via <strong>the</strong> entry lock (TUP 1).Twinlock living chamber DDC 2 with <strong>the</strong> attached TUP 2 Capacity 6 man <strong>to</strong> support two 3 man diveteams in <strong>the</strong> upgraded DDC 2 chamber. The attached TUP / Wet Pot (TUP 2) will give access from<strong>the</strong> dive complex <strong>to</strong> a Self Propelled Hyperbaric Lifeboat (HLB). The HLB is currently fitted out <strong>for</strong>12 men and has a rated depth of 300 MSW (30 Bar).3 man single lock chamber, designated DDC 3.The configuration of <strong>the</strong> new DDC 3 chamber will allow changing <strong>the</strong> <strong>diving</strong> operation <strong>to</strong> 9 Man in<strong>saturation</strong>, with <strong>the</strong> facility <strong>for</strong> 3 men <strong>to</strong> come out or go in <strong>to</strong> <strong>saturation</strong>, through <strong>the</strong> 3 man livingchamber DDC 3. This will additionally allow decompression of divers <strong>for</strong> medical or o<strong>the</strong>r reasonswithout disruption <strong>to</strong> <strong>the</strong> operational status of <strong>the</strong> dive <strong>system</strong>.The chamber can be additionally utilized as <strong>the</strong> dive complex designated Medical facility <strong>for</strong> injureddivers with <strong>the</strong> necessary specialised bed facility <strong>for</strong> elevating <strong>the</strong> patient extremities and moni<strong>to</strong>ringcondition.The design and certification <strong>for</strong> <strong>the</strong> <strong>diving</strong> <strong>system</strong> will be <strong>for</strong> a maximum working depth of 300meters, in compliance with IMCA DO-24 and IMCA D0-18.The <strong>diving</strong> bell is rated <strong>for</strong> 300 MSW working depth, fully equipped <strong>for</strong> 3 divers in <strong>saturation</strong> mode<strong>diving</strong> with an internal volume of 4.7m 3 . The bell is fitted with bot<strong>to</strong>m and side manways.The bell has one mating position, utilising <strong>the</strong> bot<strong>to</strong>m mate manway flange of <strong>the</strong> bell <strong>to</strong> connect <strong>to</strong><strong>the</strong> mating flange position on <strong>the</strong> <strong>to</strong>p of <strong>the</strong> TUP 1 chamber. The bell is handled by a new purposedesigned and built hydraulic gantry type launch and recovery <strong>system</strong> with bullet catcherarrangement and teleleg cylinders <strong>for</strong> lifting and lowering <strong>the</strong> bell <strong>to</strong> and from <strong>the</strong> mated position.The bell is mated <strong>to</strong> <strong>the</strong> TUP 1 by hydraulically operated mating split half shell closure clamp (TubeTurn Type). This is fitted with a pressure safety interlock.The gantry type bell handling <strong>system</strong> complete with transfer trolley and passive cursor alsoincorporate a man-riding hydraulic bell winch, man-riding hydraulic driven clump weight winch andhydraulic umbilical winchThe hydraulic main bell winch is equipped with both primary and secondary drive mo<strong>to</strong>rs <strong>for</strong> launchand recovery of <strong>the</strong> bell. The bell winch primary hydraulic mo<strong>to</strong>r will be <strong>the</strong> primary means ofoperating <strong>the</strong> winch, and <strong>the</strong> secondary hydraulic mo<strong>to</strong>r will be <strong>the</strong> designated secondary means ofoperating <strong>the</strong> winch during launch and recovery.The <strong>system</strong> is provided with a suitably rated twin hydraulic power unit electric driven 440 volt 3phase 60 Hz, <strong>for</strong> operation of <strong>the</strong> handling <strong>system</strong> components and winches.The clump weight winch will act as a fur<strong>the</strong>r means of recovery in <strong>the</strong> event of failure of <strong>the</strong> mainbell winch or hydraulic <strong>system</strong>. This gives 100% contingency in <strong>the</strong> event of failure.The operation of <strong>the</strong> hydraulic handling <strong>system</strong> and winches is from a purpose built air conditionedcontrol cabin located on <strong>the</strong> handling <strong>system</strong> skid which is located above <strong>the</strong> chamber skid.9-12 Man Saturation Diving System General Description & Pho<strong>to</strong>graphs – Ref 104636/PJC [09/2012] 3 of 22


The Handling System is Designed <strong>for</strong> Moonpool operation and or over <strong>the</strong> side of aSuitable Vessel or Construction Barge.The dive control and Life support control is housed in a new purpose built air conditioned container.The size is 7000 mm x 3000mm with <strong>the</strong> height similar <strong>to</strong> a standard container. The container isprovided with base castings of a set footprint <strong>to</strong> allow fixing <strong>to</strong> <strong>the</strong> deck or stacking above <strong>the</strong>machinery container. The <strong>to</strong>p of <strong>the</strong> container will be fitted with suitably rated pad-eyes <strong>for</strong> lifting.The dive <strong>system</strong> machinery is housed in a new purpose built container. The size is 7000 mm x3000mm with <strong>the</strong> height similar <strong>to</strong> a standard container. The container will be provided with <strong>to</strong>pcastings of a set footprint <strong>to</strong> allow mating with <strong>the</strong> dive control container, and base corner castings<strong>to</strong> allow fixing <strong>to</strong> <strong>the</strong> vessel deck with standard container twist locks. The <strong>to</strong>p of <strong>the</strong> container isfitted with suitably rated pad-eyes <strong>for</strong> lifting.SUMMARY OF THE SATURATION MODULE MAJOR COMPONENTINVENTORYTwin Lock Decompression Chamber 6-man capacity designated DDC1 Main Lock and TUP 1Entry Lock [Year of Manufacture 1981]Twinlock Chamber 6 man capacity designated DDC 2 (Year of Manufacturer 1977 + Extended in2008)TUP 2 Chamber (Wet Pot) Attached <strong>to</strong> DDC 2 [Year of Manufacture 1977]3 Man single lock chamber DDC 3 (1 x Medical Bunk) [Year of Manufacture 2008]12 man Self Propelled Hyperbaric Life boat and davit launch System [Year of Manufacture 1984]Diving Bell 3 man. 4.7 m3 300 MSW [Year of Manufacture 1984]Environmental Control System, Emergency Backup S<strong>to</strong>red Water <strong>system</strong>, Electric Gasmiser gasreclaim booster and reclaim <strong>to</strong>pside unit, Haskell Bailout Gas Booster (In new Purpose BuiltMachinery Container) [New 2007]Potable / Sanitary Water System (in Life Support Equipment Container)Main Electrical Distribution Panel (In New Purpose Built Machinery Container) [New 2007]Two Divers 198KW Electric Hot Water Units with sectioned and separate air conditioned s<strong>to</strong>reroom (In 20ft ISO Container) [New 2007]Saturation / Life Support Control Panels (In Purpose Built Sat and Dive Control Container) [New2007]Bell / Dive Control Panels (In New Purpose Built Sat and Dive Control Container) [New 2007]HLB Trunk and Split half shell closure mating clamp Hydraulic <strong>to</strong> TUP 2. (Tube Turn Type)mating hydraulic operatedMain Umbilical [New 2007]Mating Spool Piece between Chambers as required. [New 2007]Mating Spool Piece <strong>to</strong> Diving Bell and TUP 1 as required, Including Hydraulic Mating Clamp.Sanitary System [New 2007]Gantry Type Bell handling launch and recovery <strong>system</strong> CW Transfer Trolley, Passive Cursor,Bullet latching mechanism and Tele-leg cylinders. The Vessel moonpool has installed cursorrails [New 2009]Clump Weight [New 2009]Clump Weight Winch Manriding with Primary and Secondary Drive Mo<strong>to</strong>rs [New 2009]Hydraulic Bell Winch Manriding, with Primary and Secondary Drive Mo<strong>to</strong>rs [New 2009]Hydraulic Umbilical Winch CW 350 Meter umbilical, Gas rotary valve and Electrical slip rings[New 2009]Twin Hydraulic Power Pack Module [New 2009]9-12 Man Saturation Diving System General Description & Pho<strong>to</strong>graphs – Ref 104636/PJC [09/2012] 4 of 22


DDC1DDC1MAIN LOCKENTRY LOCKENTRY LOCK9-12 Man Saturation Diving System General Description & Pho<strong>to</strong>graphs – Ref 104636/PJC [09/2012] 5 of 22


DDC2DDC2ENTRY LOCKMAIN LOCK9-12 Man Saturation Diving System General Description & Pho<strong>to</strong>graphs – Ref 104636/PJC [09/2012] 6 of 22


DDC3DDC2INTERNAL VIEW9-12 Man Saturation Diving System General Description & Pho<strong>to</strong>graphs – Ref 104636/PJC [09/2012] 7 of 22


EQUIPMENT IN STORAGE9-12 Man Saturation Diving System General Description & Pho<strong>to</strong>graphs – Ref 104636/PJC [09/2012] 8 of 22


BELL GANTRYREAR VIEWFRONT VIEWSIDE VIEWCURSOR SYSTEM9-12 Man Saturation Diving System General Description & Pho<strong>to</strong>graphs – Ref 104636/PJC [09/2012] 9 of 22


ENVIRONMENTAL CONTROL CONTAINERENVIRONMENTAL CONTROL SYSTEMEMERGENCY HOT WATERMACHINEGENERAL INTERNAL VIEW OFMACHINERY CONTAINERPOTABLE WATER UNIT9-12 Man Saturation Diving System General Description & Pho<strong>to</strong>graphs – Ref 104636/PJC [09/2012] 10 of 22


ENVIRONMENTAL CONTROL CONTAINER (cont’d)GAS RECLAIM SYSTEMGAS RECLAIM COMPRESSORELECTRICAL DISTRIBUTION9-12 Man Saturation Diving System General Description & Pho<strong>to</strong>graphs – Ref 104636/PJC [09/2012] 11 of 22


HOT WATER AND WORKSHOP CONTAINERHOT WATER MACHINESTORAGE CAGESWORKSHOP AREA9-12 Man Saturation Diving System General Description & Pho<strong>to</strong>graphs – Ref 104636/PJC [09/2012] 12 of 22


MISCCLUMP WEIGHTBELL MATING CLAMPEQUIPMENT LOCK AND STEELWORKGAS DISTRIBUTION PANEL9-12 Man Saturation Diving System General Description & Pho<strong>to</strong>graphs – Ref 104636/PJC [09/2012] 13 of 22


SAT AND DIVE CONTROLSAT AND DIVE CONTROL CONTAINERDDC CONTROL PANELSGENERAL VIEW OF DDCLIFE SUPPORTBELL AND DIVE PANELRECLAIM PANEL9-12 Man Saturation Diving System General Description & Pho<strong>to</strong>graphs – Ref 104636/PJC [09/2012] 14 of 22


SDC BELLSIDE VIEWSIDE VIEWTOP VIEWINTERNAL BELL9-12 Man Saturation Diving System General Description & Pho<strong>to</strong>graphs – Ref 104636/PJC [09/2012] 15 of 22


SPHLSIDE VIEWEND VIEWWINCH VIEWSPHL SUPPORTS9-12 Man Saturation Diving System General Description & Pho<strong>to</strong>graphs – Ref 104636/PJC [09/2012] 16 of 22


SPHL (cont’d)EMERGENCY UMBILICAL CONNECTORSSPHL COXSWAIN POSITIONSPHL INTERNAL VIEW9-12 Man Saturation Diving System General Description & Pho<strong>to</strong>graphs – Ref 104636/PJC [09/2012] 17 of 22


SPHL (cont’d)SPHL CHAMBER INTERNALSSPHL BOAT CREW POSITIONSPHL HYDRAULIC POWER PACKSPHL HYDRAULIC ACCUMULATORS9-12 Man Saturation Diving System General Description & Pho<strong>to</strong>graphs – Ref 104636/PJC [09/2012] 18 of 22


9-12 Man Saturation Diving System General Description & Pho<strong>to</strong>graphs – Ref 104636/PJC [09/2012] 19 of 22


9-12 Man Saturation Diving System General Description & Pho<strong>to</strong>graphs – Ref 104636/PJC [09/2012] 20 of 22


9-12 Man Saturation Diving System General Description & Pho<strong>to</strong>graphs – Ref 104636/PJC [09/2012] 21 of 22


9-12 Man Saturation Diving System General Description & Pho<strong>to</strong>graphs – Ref 104636/PJC [09/2012] 22 of 22

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