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NEW 2010 Circular Interconnects Catalog - All sections - 12-C3

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Shielded/Coaxial ContactsFor MIL-DTL-26500 ConnectorsAmphenolAerospaceDrawing(See belowand onnext page)Type 1#1 ShieldedType 2#1 ShieldedType 3#1 ShieldedType 4#2 ShieldedType 5#2 ShieldedShieldedContact Part No./Contact Type48-<strong>12</strong>26-02 Pin48-<strong>12</strong>27-02 Socket48-<strong>12</strong>27-50 Socket48-<strong>12</strong>26-57 Pin48-<strong>12</strong>27-57 Socket48-<strong>12</strong>26-51, -54 Pin48-<strong>12</strong>27-51, -54, -56 Socket48-<strong>12</strong>26-55 Pin48-<strong>12</strong>27-55 Socket48-2187-02 Pin48-2188-02 Socket48-2187-50, -51 Pin48-2188-50, -51, -53, -54Socket48-2187-52 Pin48-2188-52 SocketCable Stripping Dim.***+.0156–.0000A B C Tool.2189 .0781 .1094.2189 .0781 .1094.2189 .0313 .1563.2344 .0313 .1563.2189 .1094 .1406.2189 .1094 .1406.3<strong>12</strong>5 .1094 .1406294-268*294-289**294-268*294-289**294-268*294-289**294-268*294-289**294-<strong>12</strong>6**294-243**294-1166**†294-358**294-268*294-1166**†294-358**294-268*294-358**294-268*Amphenol Crimp Tools(Center Contact)NestBushing294-1631CrimpSettingOuterFerruleCrimpingTool††Cable Application#3 294-529#22 AWG per MIL-C-7078Type II and MIL-C-27500-22KING RG-174/U, -188/U#1 294-529 RG-161/U, -179/U, -179A/U, -187/U294-1631 #1 294-528 Raychem 9530A1<strong>12</strong>94-1631 #1 294-528 RG-180/U, -180A/U, -180B/U, -195/U294-1631 #1 294-529 RG-178/U, -178A/U, -178B/U, -196-U294-1014Turret Head294-1014294-1015299-1630294-1014294-1015294-1630294-1015294-1630.030-.040.030.040#3.037-.04<strong>12</strong>94-528* Conforms to MIL-C-22520/2 specification. † Same as 294-<strong>12</strong>6, less positioners.** MS3191 tools are inactive for new procurement, but can be used if available. †† Including Hex Die Set*** Refer to illustration on page 228.Shielded Contact Assembly ProcedureStep 1Step 2Step 3Step 4Step 5Slide sealing boot or sleeve and outer ferrule onto cable and strip cable as shown at right.After stripping, slide spacer over center conductor as shown for Type 2 and Type 3.For Type 3 slide spacer under wire braid.Insert stripped center conductor into contact until wire shows through inspection hole and dielectric (Type 1,Type 4 and Type 5) or spacer (Type 2 and Type 3) butts against contact. Fully seat contact in nest bushing ofcrimp tool and crimp in one full stroke. (Follow same crimping procedures except use nest bushing crimpingtool from table above).Slightly flair out ends of wire braid to facilitate insertion of inner ferrule of body assembly.Do not comb braid.Install center contact in body assembly and slide inner ferrule underneath wire braid as shown. Push centercontact until it is locked in place in the body assembly. Pull lightly on cable to make sure that contact issecurely locked in place.Slide outer ferrule over braid and up against body as shown. There should be no slack in the wire braid.Crimp the outer ferrule with proper tool from table above. Then for Type 1, Type 3 and Type 5 slide sealingsleeve toward contact until sleeve touches outer ferrule.#18, 20, 22 AWG per MIL-C-7078, Type IIand MIL-C-27500-18, -20, -22 KINGExtruded Jacket294-528 RG-180/U, -180A/U, -180B/U, -195/U294-530 RG-59/U and 21-541SEALINGSLEEVEOUTERFERRULEType 1CENTER PINCONTACTCENTER SOCKETCONTACTSOCKET BODYASSEMBLYSEALING CENTER PIN SOCKET BODYSEALING SEALING CENTER CENTER PIN PIN SOCKET SOCKET BODY BODYSEALING SLEEVE CONTACT ASSEMBLYSLEEVE SLEEVECENTERCONTACTPINSOCKETASSEMBLYBODYSLEEVE CONTACT ASSEMBLYPIN BODYASSEMBLYOUTER CENTER SOCKET PIN BODYOUTER OUTER CENTER CENTER SOCKET SOCKETPIN PIN BODY BODYOUTER FERRULESEALING SLEEVE CONTACTASSEMBLYFERRULECENTERCONTACTSOCKETPIN BODYASSEMBLYFERRULE CONTACTASSEMBLYSEALING SLEEVESEALING SEALING SLEEVE SLEEVESEALING SLEEVEOUTER FERRULEOUTER FERRULEOUTER OUTER FERRULEOUTER FERRULE38999III II I SJT26482 83723 III 5015Matrix 2Matrix PyleCrimp RearRelease Matrix26500 PylePrintedCircuit BoardEMI FilterTransientFiber OpticsHigh SpeedContactsStep 6Step 7Insert the assembled shielded contact into the connector in the same way as the standard contact usingapplicable insertion tool (see page 28). This completes assembly for Type 1, Type 2, Type 3 and Type 5.To complete assembly for Type 4, push sealing boot into connector grommet until O-ring riser of boot snapsinto place and seals the assembly.OptionsOthersContact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com227

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