HDPE Pipe Joining System - Victaulic

HDPE Pipe Joining System

The SystemThe fast, easy, and economical wayto mechanically join HDPE pipe.• Fast, easy bolted connection• Faster installation• Easy to remove and rotate pipe forincreased pipe life• Reduced weight and assembly comparedto flanges• Eliminates butt fusing• Reduces downtime• A union at every joint• No special tools requiredThe Victaulic method for mechanically joining pipe has been used successfully for over 80 years simplifyingdesign, installation, and operation of piping systems. It combines the advantages of fast installation, designintegrity and reliable operation. Disassembly is just as fast, facilitating rapid pipe rotation to reduce yourdowntime.The Victaulic HDPE system is unique in that the HDPE-to-grooved transition allows easy incorporation ofstandard IPS (steel, stainless or others) fittings and valves directly to HDPE pipe. The flange adapter allowsdirect mechanical inclusion of flanged components or direct pump connection. Mechanical-T ® outlets providea fast, easy, mid-pipe bolted reducing outlet.The Victaulic system permits more accurate estimates and assures on-time modification and future retrofit.Maintenance and operation are easier. Unique mechanical features permit a wide variety of applications formost HDPE piping systems.The Victaulic HDPE pipe joining system is available from our stocking distributors worldwide. Over 200 factorytrainedpiping specialists provide on-site assistance backed by our Application and Product EngineeringSupport team all as close as your phone.1

The Victaulic system for HDPE pipeRubber GasketHDPE PipeGrippingTeethExaggerated for clarityHousingBolts/NutsHousing – Durable ductile iron body for rugged service conditions. Integral grippingteeth provide direct connection to the pipe. Dipped enamel finish is standard.Specialty coatings are optionally available to protect housings from externalcorrosion in aggressive environments. The ductile iron body conforms to ASTMA-536.Gasket – Elastomer gasket with triple seal design provides a leak free seal for awide variety of services. The Grade “E” gasket, UL Classified to ANSI/NSF 61 forpotable water, is ideal for water services. (Always refer to pipe manufacturer’s datafor temperature and pressure ratings.) A Grade “T” gasket suited for petroleumservices or air with oil vapors is also available upon request.Bolts/Nuts – Zinc plated carbon steel bolts and nuts are supplied standard withHDPE couplings. Stainless steel nuts are optionally available to protect againstexternal corrosion in aggressive environments. The four bolt assembly of mostVictaulic HDPE products speeds installation versus heat fusion butt welding orthe multiple bolts required for flanged connections. Bolts have a minimum tensilestrength of 110,000 psi.2

Victaulic offers an integrated product line formechanically joining HDPE pipeGroovedIPS SidePlain EndHDPE SideE t d f l itSTYLE 994 HDPE FLANGE STYLE 995 HDPE COUPLING STYLE 997 TRANSITION COUPLINGIllustrations are exaggerated for clarityThe Victaulic system – a series of mechanical couplings, flange adapters, HDPE-to-metal transitioncouplings, outlets and fittings – is the fastest and easiest way to join HDPE pipe. Products are designedto mechanically join HDPE (high density polyethylene pipe conforming to ASTM D-2447, D-3000,D -3035 or F-714, at ambient temperatures) pipe of wall thicknesses from SDR 32.5 to 7.3 (dependingon size and pipe material). Victaulic HDPE couplings and fittings have integral rows of teeth which gripthe HDPE pipe. This eliminates heat fusion or special adapters.Style 994, 995 and 997 HDPE couplings are Factory Mutual Approved for underground water supplyfor fire protection systems. These products are rated for FM Approved KWH, Drisco Series 1000, andPlexco blue/red stripe HDPE pipe, SDR 11 and 9. Contact Victaulic for details.IT’S FASTIT’S EASYIT’S RUGGEDIT’S RELIABLEJust align the markedpipe ends, slide on thepressure-responsivegasket, and place bothsections of the couplingover the pipe ends.No threading, groovingor fusing. Housings havetongue-and-recess matingfor proper alignmentof the coupling. Trackhead bolts allow tighteningwith one wrench.Housings are cast ofdurable ductile iron.Sharp gripping teeth ineach half of the housingsecure the pipe.Victaulic has laboratoryand field tested HDPEproducts and has foundthat the working pressureof the couplingmeets or exceeds thatof the pipe itself.3

The Victaulic system for joining HDPE pipe vs.traditional methodsExpensive equipment and higher labor costs are involved when joining HDPEpipe using traditional butt welding methods.The Victaulic HDPE system simplifies installationby using standard tools that do not require remotepower feeds.Victaulic system for joining high densitypolyethylene pipe vs. traditional heat fusingNow, more than ever, time equals money. Since work is a process, the fastest way to save money isto reduce the number of steps. Here is an example of how Victaulic can save you time and money.TRADITIONAL HEAT FUSINGOrderPipeDelivertoJob SiteEquipmentFor HeatFusion andPull ThroughPositionPipe inFusingMachinePrepareandHeatthe PipeCoolPipePull PipeThroughMachineDropinTrenchVICTAULIC HDPE SYSTEMOrderPipeDelivertoJob SiteMechanicallyJoinPipeDropinTrench4

Fast, Easy, Rugged and ReliableProducts for Plain End HDPE PipeVictaulic HDPE (high density polyethylene/polybutylene) products are designed to mechanically join HDPE pipeconforming to ASTM D-2447, D-3000, D-3035 or F-714, at ambient temperatures and of wall thicknesses fromSDR 32.5 to 7.3.Victaulic Metric HDPE (high density polyethylene/polybutylene) products are designed to mechanically joinHDPE conforming to ISO 161/1, AS 1159 and DIN 8074 dimensional specifications pipe of wall thicknessesfrom SDR 32.5 to 7.3.Victaulic HDPE products have integral rows of gripping teeth in each side of the housing which bite into HDPEpipe around the entire circumference. Victaulic HDPE products are NOT intended for use on PVC pipe. Victauliclubricant is NOT recommended for use with HDPE pipe. See installation instructions for proper lubricant.HDPE pipe brands tested by Victaulic indicate that the working pressure of Victaulic HDPE products are dictatedby the working pressure of the pipe. The pipe manufacturers listing is dependent upon wall thicknesses, pipecomposition and temperature. Pipe tolerances shown in the charts are at +73.4°F/+23°C for pipe with SDR of20 or lower.Pipe Size/TolerancesNominalSizeInches/mm2503804100512561508200Size Dimensions – In./mm Size Dimensions – In./mmActualOutside Dia.Inches/mm2.37560.33.50088.94.500114.35.563141.36.625168.38.625219.1OutsideDiameterTol.*± 0.016± 0.406± 0.016± 0.406± 0.020± 0.508± 0.025± 0.635± 0.030± 0.762± 0.039± 0.990Max. Out ofRoundTol.*± 0.040± 1.016± 0.040± 1.016± 0.040± 1.016± 0.050± 1.270± 0.050± 1.270± 0.075± 1.905* At ambient temperatures. † Contact Victaulic for special bolt/nut requirements.§ See pipe manufacturer for out of round tolerance.NominalSizeInches/mm102501230014 †350 †164001845020500ActualOutside Dia.Inches/mm10.750273.012.750323.914.000355.616.000406.418.000457.020.000508.0OutsideDiameterTol.*± 0.048± 1.219± 0.057± 1.448± 0.063± 1.600± 0.072± 1.830± 0.081± 2.060± 0.090± 2.290Max. Out ofRoundTol.*± 0.075± 1.905± 0.075± 1.905± 0.075± 1.905§§§Pipe Size/Tolerances – Metric Sizes OnlyPipe O.D. - mmPipe O.D. - mmMin. O.D. Max. O.D.* Min. O.D. Max. O.D.*90 90.9 280 282.6110 111.0 315 317.9140 141.3 355 358.2160 161.5 400 403.6200 201.8 450 453.8225 227.1 500 504.0250 252.3*Tolerances at ambient temperatures for pipe with SDR of 20 or lower.CAUTIONPipe outside diameter must be withintolerances shown for each individualsize and style and is subject to thespecific standards for acceptabilitylisted.Failure to follow these instructionscould result in personal injury, propertydamage, improper installation,joint leakage or joint failure.5

Metric CouplingSTYLE 995Request Publication 19.0590 - 315 MM SIZESNominalPipe O.D. - mm Coupling Dimensions – mm Bolt/Nut No. – Size Bolt/Nut No. – SizeApprox,Wgt. EachMin. O.D. Max. O.D. X Y Z Millimeters Inches kg90 90.9 118 178 116 M12 X 70 Lg, 0.50 X 2.75 Lg. 3.4110 111.0 145 202 146 M12 X 70 Lg. 0.50 X 2.75 Lg. 5.3140 141.3 176 250 149 M16 X 83 Lg. 0.62 X 3.25 Lg. 6.8160 161.5 195 268 149 M16 X 83 Lg. 0.62 X 3.25 Lg. 7.3200 201.8 259 336 152 M16 X 83 Lg. 0.62 X 3.25 Lg. 9.7225 227.1 265 345 152 M16 X 83 Lg. 0.62 X 3.25 Lg. 10.9250 252.3 314 402 165 M20 X 127 Lg. 0.75 X 5.00 Lg. 17.0280 282.6 321 408 165 M20 X 127 Lg. 0.75 X 5.00 Lg. 17.6315 317.9 356 448 178 M22 X 127 Lg. 0.88 X 5.00 Lg. 20.7355 358.2 414 525 218 M24 X 178 Lg. 1.00 X 7.00 Lg. § 36.7400 403.6 465 605 229 M24 X 178 Lg. 1.00 X 7.00 Lg. § 45.5450 453.8 516 650 241 M24 X 178 Lg. 1.00 X 7.00 Lg. § 57.7500 504.0 566 699 254 M24 X 178 Lg. 1.00 X 7.00 Lg. § 64.5*Tolerances at ambient temperatures for pipe with SDR of 20 or lower,§ Supplied with T-bolts and rocker washers (patent pending),YZYZXX355 - 500 MM SIZES90 – 315 MM SIZES 355 – 500 MM SIZES• Sharp gripping teeth on bothhousing sides grip into outsidediameter of HDPE pipe• Design permits direct joiningwithout fusing equipment• Available in sizes(90 – 500 mm)7

CouplingsHDPE TransitionCouplingSTYLE 997Request Publication 19.03FMAPPROVEDNominalSizeInches/mm25038041005125615082001025012300Size Coupling Dimensions Bolt/Nut No. – SizeActualOutside Dia.Inches/mm2.37560.33.50088.94.500114.35.563141.36.625168.38.625219.110.750273.012.750323.9XInches/mm3.31844.381115.681446.751727.8419910.1825912.6332114.58370YInches/mm5.441386.991788.252109.8124911.2528613.9635516.8142718.76477ZInches/mm2.78713.20813.90993.971014.001024.161064.561164.85123Inches2 – 3/8 X 24 – 1/2 X 2 3/44 – 1/2 X 2 3/44 – 5/8 X 3 1/44 – 5/8 X 3 1/44 – 5/8 X 3 1/44 – 7/8 X 5 1/24 – 7/8 X 5 1/2Approx.Wgt. EachLbs./kg3.01.46.63.08.74.011.55.214.86.721.79.834.315.637.517.0• Fastest and easiest way tojoin plain end HDPE pipe togrooved IPS pipe, valves andfittings• Designed for use with HDPEwith pipe wall thickness fromSDR 32.5 to 7.3GroovedIPS SidePlain EndHDPE Side• Grooved side has conventionalkey section to engage standardroll or cut grooved IPS pipeof same size as mating HDPEpipeExaggerated for clarity• Available in sizes 2 – 12"(50 – 300 mm)YZYZXX2" (50 MM) SIZE 3 - 12" (80 - 300 MM) SIZES8

HDPE FlangeAdapterSTYLE 994Request Publication 19.04NominalSizeInches/mm410061508200Size Draw Flange Dimensions – Inches/millimetersActualOutside Dia.Inches/mm4.500114.36.625168.38.625219.1Bolt/NutNo. – SizeInches §2 – 5/8 X 1 3/4 8 – 5/8 X 32 – 3/4 X 2 1/4 8 – 3/4 X 3 1/22 – 3/4 X 2 1/4 8 – 3/4 X 3 1/2Bolt/NutNo. – SizeInches § X Z9.0022911.0027913.503433.38864.001024.50114Sealing Surface*A - Min.4.501146.631688.63220B - Max.5.781477.9720210.00254Approx.Wgt. EachLbs./kg12.55.717.37.830.814.0§ Supplied with Style 994 Vic-Flange Adapter.† Total bolts required, to be supplied by installer.‡ Bolt sizes for conventional flange-to-flange connection. Larger bolts required when Vic-Flange adapter is utilized with wafer-type valves.* Minimum/maximum sealing surface on mating flange must be available for proper gasket seating. Entire area must be flat. Heavy serrated(phonograph record) finishes are not acceptable. When used with rubber seated wafer butterfly valves, a flat metal adapter plate is needed.FMZAPPROVED• Permits direct connectionof ANSI Class 125 and 150flanged components into HDPEsystems• Available in sizes 4, 6 and 8"(100, 150 and 200 mm) pipingsystemsXAB9

Outlets for HDPE PipeStyle 920/920N Mechanical-T ® Bolted Branch OutletVictaulic Mechancial-T Outlet provides a direct branch connection at any location a hole can be cut inpipe. The hole is cut oversize to receive a “holefinder” locating collar whichsecures the outlet in position permanently. A pressureresponsive gasket seals on the pipe O.D.Cross-type connections can be achieved by utilizingtwo upper housings of the same style and size, withthe same or differing branch size connections. NOTE:Style 920 and Style 920N housings cannot be matedto achieve a cross connection.Style 920 and Style 920N Mechanical-T outlets areavailable with grooved or female threaded outlets.Specify choice on order. Units are supplied paintedwith plated bolts. Galvanized housings are available,supplied with plated bolts.All sizes of Style 920 and 920N are rated at 500 psi/3450 kPa working pressure on steel pipe. They mayalso be used on high density polyethylene or polybutylene(HDPE) pipe. Pressure ratings on HDPE aredependent on the pipe rating. Contact Victaulic forratings on other pipe. Style 920 and 920N are notrecommended for use on PVC plastic pipe.Standard piping practices dictate that theMechanical-T Styles 920 and 920N must be installedso that the main and branch connections are a true90° angle when permanently attached to the pipeline surface.Request 11.02 for submittal.GasketThreaded OutletLocating CollarHousingBolt/Nut10

Hole Cut PipingMechanical-T BoltedBranch OutletSTYLE 920/920NGROOVED OUTLET/FEMALE THD.OUTLETRequest Publication 11.02STYLES 920 AND 920NWITH GROOVED OUTLETSTYLES 920 AND 920NWITH FEMALE THREADED OUTLET• Provides a direct branchconnection at any locationwhere a hole can be cutin the pipe• A pressure responsivegasket provides the seal• Request Publication11.03 for Mechanical-Tcross assemblies• Pressure rated up to500 psi/3450 kPa onsteel pipe; also availablefor use with HDPE pipe• Sizes from 2 × ½"/50 × 15 mm through8 × 4"/200 × 100 mmSizeRun × BranchNominal SizeInchesmm2502 1/265××76.1 ×3804100××Y1/2 (a)153/4 (a)201 (a)251 1/4 (a) †321 1/2 (a) †401/2 (a)153/4 (a)201 (a)251 1/4 † (a)321 1/2 † (a)401/2 (a)153/4 (a)201 (a)251 1/4 (a)321 1/2 (a)401/2 (a)153/4 (a)201 (a)251 1/4 (a) †32 (b)1 1/2 (a) †40 (b)2 (a)501/2 (a)153/4 (a)20StyleNo.920or920N920N920N920N920N920N920N920N920N920N920N920920920920920920N920N920N920N920N920N920N920NVWSTYLES 920 AND 920NWITH GROOVED OUTLETMax. WorkPressurepsikPa50034505003450500345050034505003450500345050034505003450500345050034503002065300206530020655003450500345050034505003450500345050034505003450500345050034505003450ZHoleDiameter+0.13-0.001.5038.11.5038.11.5038.11.7544.51.7544.51.5038.11.5038.11.5038.11.7544.52.0050.81.5038.11.5038.11.5038.11.7544.52.0050.81.5038.11.5038.11.5038.11.7544.52.0050.82.5063.51.5038.11.5038.1VT**Inchesmm2.00511.97501.81462.04522.03522.21562.18552.06522.29582.27582.22562.19562.07532.25572.25572.53642.50642.37602.54652.77702.74703.03773.0076V ‡ #Thd.Inchesmm2.53642.53642.53642.75702.75702.74702.74702.74703.00763.00762.75702.75702.75703.00763.00763.06783.06783.06783.25833.50893.50893.56903.5690DimensionsV ‡Grv.Inchesmm———3.00763.1279———3.25833.2583———3.25833.2583———3.56903.56903.5690——TABLE CONTINUED ON PG. 12YTWSTYLES 920 AND 920NWITH FEMALE THREADED OUTLETZWInchesmm1.63411.63411.63411.63411.634191.82461.82461.82461.82461.82462.25572.25572.25571.92491.92492.29582.29582.29582.29582.29582.29582.69682.6968YInchesmm4.911254.911254.911254.911254.911255.141315.141315.141315.141315.141316.501656.501656.501655.671445.671445.751465.751465.751465.751465.751465.751466.691706.69170ZInchesmm2.50642.75702.75703.00763.25832.75702.75702.75703.00763.25833.18813.18813.18813.00763.25832.75702.75702.75703.00763.25833.88992.75702.7570Approx.Weight EachFemaleThd.Lbs.kg3.11.53.11.53.01.43.51.73.61.73.01.43.01.42.91.43.51.73.61.73.91.83.91.83.81.73.51.63.51.63.41.63.41.63.31.63.81.84.11.94.92.33.71.83.71.8Grv.Lbs.kg———3.21.53.21.5———3.21.53.31.6———3.21.53.31.5———3.71.83.81.84.62.1——IMPORTANT NOTES:Style 920 and Style 920N housings cannotbe mated to one another to achieve crossconnections.11

Hole Cut PipingMechanical-T BoltedBranch OutletSTYLE 920/920NGROOVED OUTLET/FEMALE THD.OUTLETRequest Publication 11.02STYLES 920 AND 920NWITH GROOVED OUTLETSTYLES 920 AND 920NWITH FEMALE THREADED OUTLET• Provides a direct branchconnection at any locationwhere a hole can be cutin the pipe• A pressure responsivegasket provides the seal• Request Publication11.03 for Mechanical-Tcross assemblies• Pressure rated up to500 psi/3450 kPa onsteel pipe; also availablefor use with HDPE pipe• Sizes from 2 × ½"/50 × 15 mm through8 × 4"/200 × 100 mmSizeRun × BranchNominal SizeInchesmm4100×108.1 ×5125×139.7 ×159.0 ×StyleNo.920or920N1 (a)25920N1 1/4 (a) †32920N1 1/2 (a) †40920N2 (a) †50920N2 1/2 (a) †6592076.1mm 9203 (a)†801 1/4 (a)321 1/4 (a)402 (a)502 1/2 (a)653 (a)80920920N920N920N9209201 1/2 (a) †409202 (a) †509202 1/2 (a) †6592076.1 (a)(b) 9203 (a) †809201 1/2 †409202 †5092076.1 (a)(b) 920Y3801 1/2 (a)402 (a)50920920N920NVWSTYLES 920 AND 920NWITH GROOVED OUTLETMax. WorkPressurepsikPa50034505003450500345050034505003450500345050034505003450500345050034505003450500345050034505003450500345050034505003450500345050034505003450500345050034505003450ZHoleDiameter+0.13-0.001.5038.11.7544.52.0050.82.5063.52.7569.92.7569.93.5088.91.7544.52.0050.82.5063.52.7569.93.5088.92.0050.82.5063.52.7569.92.7569.93.5088.92.0050.82.5063.53.5088.93.5088.92.0050.82.5063.5VT**Inchesmm2.88733.07783.28833.24823.0678V ‡ #Thd.Inchesmm3.56903.78964.001024.001024.00102— —3.50893.06783.28833.24823.06784.501143.78964.001024.001024.00102— —4.061034.061033.81973.81974.001024.061034.061034.751214.751214.751214.751215.001274.751214.75121— —— —4.411124.371115.131305.13130DimensionsV ‡Grv.Inchesmm—4.001024.001024.001024.001024.001024.13105————4.001024.751214.751214.75121—4.63118——4.631184.63118——TABLE CONTINUED ON PG. 13YTWSTYLES 920 AND 920NWITH FEMALE THREADED OUTLETZWInchesmm2.69682.69682.69682.69682.69682.69682.69682.63672.63672.63672.63672.63673.25833.25833.25833.25833.25833.25833.25833.25833.25833.63923.6392YInchesmm6.691706.691706.691706.691707.251847.251847.251847.251847.251847.251847.251847.251848.382138.382138.382138.382138.382138.382138.382138.382138.382139.252359.25235ZInchesmm2.75703.00763.25833.88994.631184.6311185.251333.13803.38864.001024.411125.001273.75954.381114.631185.381375.381373.75954.381115.381375.381373.38864.00102Approx.Weight EachFemaleThd.Lbs.kg3.61.84.01.94.22.05.02.35.82.6—8.43.85.02.35.02.35.62.55.62.5—7.43.48.23.78.33.8Grv.Lbs.kg—3.61.83.91.94.62.15.02.36.42.96.42.9————6.53.07.63.48.03.67.93.6— —8.43.87.43.48.33.7——7.83.58.03.68.84.0——8.84.08.84.0——IMPORTANT NOTES:Style 920 and Style 920N housings cannotbe mated to one another to achieve crossconnections.12

Hole Cut PipingMechanical-TSpigot AssemblySTYLE 926The Victaulic mine tailings spigot assembly is a combination of the Style 926Mechanical-T outlet or fitting coupled to the Series 365 Vic-Plug valve on eithersteel, cast iron, or HDPE outlet piping. The Mechanical-T outlet has a 6"/150 mmoutlet that mounts directly onto steel, plastic or cement asbestos pipe with outsidediameters from 22 – 26"/559.0 – 660.0 mm (including 20"/508.0 mm) ID cementasbestos pipe and 24 – 26"/610.0 – 660.0 mm) ID steel or plastic pipe. For otheroutlet sizes contact Victaulic.Specially designed for semi-solid and solids piping, the Vic-Plug valve with itscircular port design assures smooth, efficient flow. The eccentric plug valve restsout of the flow path when the valve is in the full open position. The Grade “T” nitrilecoated plug and welded-in nickel seat provide leak-tight sealing up to 175 psi/1200 kPa. Self-lubricating stainless steel bearings prevent binding. Protective o-ringsguard against media and grit intrusion into the bearing area.The Style 926 Mechanical-T outlet is mounted on the pipe with a reusable spigotstrap and U-bolts which are constructed from corrosion resistant stainless steel. Allother hardware on the assembly is zinc electroplated. For protection against harshenvironments epoxy coating is available. The assembly is fully rated to a workingpressure of 150 psi/1035 kPa. Assembly is made easy using standard Victauliccouplings and adapters.To accept the Mechanical-T spigot, a 7"/178 mm diameter hole is required in themain pipeline. To ease handling and installation/assembly, components are shippedseparately. Style 926 is recommended for applications where excessive bendingloads will not occur.Component PartsWeightStyle Weight Style WeightNo. Lbs. No. Lbs.6" Spigot Assembly (HDPE pipe) 6" Spigot Assembly (Steel pipe)S/926 Mechanical-T 45.0 S/926 Mechanical-T 45.0S/31 Coupling 9.4 S/31 Coupling 9.4S/365 Vic-Plug 70.0 S/365 Vic-Plug 70.0S/997 Transition Coupling 14.8 S/307 Transition Coupling 9.0Total Assembly 139.2 Total Assembly 133.4SERIES 365 VIC-PLUGSEE 23.06STYLE 307TRANSITION COUPLINGSEE 23.03STYLE 341 VIC-FLANGESEE 23.04STYLE 997TRANSITION COUPLINGSEE 19.03STYLE 31 COUPLINGSEE 23.02STYLE 994 FLANGESEE 19.0414

Product InformationMaterial SpecificationsHousingDuctile iron conforming to ASTM A-536, grade65-45-12. Ductile iron conforming to ASTMA-395, grade 65-45-15, is available upon specialrequest.Housing CoatingOrange enamel; metric sizes green enamel• Optional: Zinc electroplated• Optional: Hot dip galvanized• Optional: Other coatings available. ContactVictaulic for detailsGasket: (specify choice*)Grade “E” EPDMEPDM (Green color code). Temperaturerange –30°F to +230°F/–34°C to +110°C.Recommended for hot water service within thespecified temperature range plus a variety ofdilute acids, oil-free air and many chemicalservices. UL classified in accordance withANSI/NSF 61 for cold +86°F/+30°C and hot+180°F/+82°C potable water service. NOTRECOMMENDED FOR PETROLEUM SERVICES.Grade “T” nitrileNitrile (Orange color code). Temperature range–20°F to +180°F/–29°C to +82°C. Recommendedfor petroleum products, air with oil vapors,vegetable and mineral oils within the specifiedtemperature range. Not recommended for hotwater services over +150°F/+66°C or for hot dryair over +140°F/+60°C.Bolts/Nuts: Heat-treated plated carbon steel,trackhead meeting the physical and chemicalrequirements of ASTM A-449 and physicalrequirements of ASTM A-183.Gasket SelectionGradeETGASKET SELECTION MUST ALWAYS BE SPECIFIED ON YOUR ORDERTemp.Rating–30°F to+230°F–34° C to+110° C–20°F to+180°F–29° C to+82° CCompoundEPDMNitrileColorCodeGreenStripeOrangeStripe*General Service RecommendationsRecommended for hot water servicewithin the specified temperature rangeplus a variety of dilute acids, oil-free airand many chemical services. UL classifiedin accordance with ANSI/NSF 61 forcold +86°F/+30°C and hot +180°F/+82°Cpotable water service.NOT RECOMMENDED FOR PETROLEUMSERVICES.Recommended for petroleum products,hydrocarbons, air with oil vapors, vegetableand mineral oils within the specifiedtemperature range; not recommendedfor hot dry air over +140°F/+60°C andwater over +150°F/+66°C.NOT RECOMMENDED FOR HOT WATERSERVICES.ALWAYS CHECK GASKET SUPPLIED TO BE CERTAIN IT IS SUITED FOR THE SERVICEINTENDED. REFER TO VICTAULIC GASKET SELECTION GUIDE (05.01).ALWAYS LUBRICATE GASKET FOR PROPER COUPLING ASSEMBLY.*Services listed are General ServiceRecommendations only. It should be noted that thereare services for which these gaskets are not recommended.Reference should always be made to thelatest Victaulic Gasket Selection Guide for specificgasket service recommendations and for a listing ofservices which are not recommended.Gasket compatibility only. Plastic pipes aredesigned to have a specific rating at a temperatureof +73°F/+23°C. Any variation of the temperaturewill have an effect on the static pressure rating ofthe pipe, thus, as the temperature increases, thepressure rating will decrease. Contact the pipemanufacturer for temperature and pressure limitationsof their pipe.WARNING• Depressurize and drain the piping system before attemptingto install, remove or adjust any Victaulic pipingproducts.Failure to follow this instruction could result in seriouspersonal injury and/or property damage.CAUTION• DO NOT use Victaulic lubricant, hydrocarbon-based oils, greases, or soapbasedsolutions to lubricate the gaskets. These solutions may react withthe pipe material. Contact the polyethylene pipe manufacturer for lubricantcompatibility requirements.• A compatible lubricant must be used to prevent the gasket from pinching/tearingduring installation.Failure to follow this instruction could cause joint leakage, resulting in propertydamage.15

ProductsOther Victaulic productsFlexible Couplings Rigid Couplings Long Radius Elbows Vic-Flange AdaptersSTYLE 78STYLE 77• Excellent for noise absorptionand where expansion, contraction,and deflection is required• Style 78 rated to 500 psi/3450 kPa, Style 77 to 1000 psi/6900 kPaRequest 06.04 for Style 77 and 06.09 forStyle 78• Weld-like rigidity for equipmentconnections and similarservices• Style 07 rated to 750 psi/5175 kPa• Style 307 Transition rated to500 psi/3450 kPaRequest 06.02 for Style 07 and 23.03 forStyle 307• 1 1/2D, 3D, 5D and 6D elbowsavailable• Linings available to handleabrasive services• Available pre-grooved from2 - 12"/50 – 300 mmRequest 07.01 for details• ANSI Class 125/150 bolt holepattern for 2 – 24"/50– 600 mm piping• Style 741 rated to 300 psi/2065 kPaRequest 06.06 for detailsVic-Strainer Butterfly Valves Ball ValvesSeries 700Butterfly ValvesSERIES 730SERIES 732VIC-300SERIES 700• Series 730 “T” type for sizesfrom 2 – 12"/50 – 300 mmfor pressures up to 300 psi/2065 kPa• Series 732 “Y” strainerfor sizes from 2 – 12"/50– 300 mm for pressures up to300 psi/2065 kPaRequest 09.02 for Style 730 and 09.03 forStyle 732• Vic-300 MasterSeal valve for2 – 12"/50 – 300 mm for pressuresto 300 psi/2065 kPa• Available with lever, gear, orremote actuation• Series 700 rated to 200 psi/1375 kpaRequest 08.20 for Vic-300 and 08.05 forSeries 700• Standard port valve for pipingsystems from 1 1/2 – 6"/40– 150 mm• For pressures up to 600 psi/4130 kPa (WOG)Request 08.13 for details• Available from 1 1/2 – 6"/40– 150 mm sizes for pressuresto 200 psi/1380 kPa• Aluminum bronze disc excellentfor abrasive services• Can be used for dead endserviceRequest 08.05 for details16

ToolsHole Cutting ToolsRoll GrooversMANUALGROOVERHCT908VHCTSHOP GROOVERFIELD GROOVER• Can be used in vertical or horizontal position• Special pilot drill automatically removes coupon• Manual feed assembly provides uniform pressurefor maximum cutting efficiency• Remove no metal from pipe• Grooves a wide range of pipe sizes and schedules• Fast and easy, no chips or oils• Portable job-site, shop production, and manualgroovers availableCut GrooversPressfit SystemGEAR DRIVECUT GROOVERCUT GROOVER• Removes less metal than threading• Built-in stops assure proper groove dimensions• Operates with most available drive sources• Portable for job-site or fab-shop use• Portable tool specifically designed for installingPressfit System products17

HDPE Product ApplicationsStyle 995 Couplingfor HDPE PipeFaster installation for equipment hook-ups.Vic-300 MasterSeal/Series 700Butterfly ValveStyle 78Snap-JointCouplingsVictaulic system offers products and tools for simple, efficient outlets.Style 920Mechanical-TOutletStyle 994Flange Adapterfor HDPE PipeStyle 995Couplingfor HDPE PipeExcellent for abrasive in-plant services minimizes downtime while allowingpipe to be rotated and re-used.18

Style 995Couplingfor HDPE PipeUse of HDPE for in-plant services allows pipe rotation and re-use foradditional cost savings.Series 365Vic-Plug ValveStyle 31CouplingStyle 994HDPE FlangeAdapterStyle 341Vic-FlangeAdapterStyle 926 OutletMining spigot assemblies are cost effective connections for tailing lines.Series 763Stainless SteelButterfly ValveNo. 62ES ElbowStyle HP-70Rigid CouplingsStyle 997Transition CouplingHDPE transition coupling provides a direct connection from HDPE togrooved IPS pipe, valves and fittings.19

For the most up-to-date informationon all Victaulic products please visitwww.victaulic.comVICTAULIC GLOBAL LOCATIONSWORLD HEADQUARTERSCANADAUKASIA-PACIFICP.O. Box 31Easton, PA 18044-0031 USA4901 Kesslersville RoadEaston, PA 18040 USA1-800-PICK-VIC(1-800-742-5842)1-610-559-33001-610-250-8817 (fax)pickvic@victaulic.comUNITED STATESP.O. Box 31Easton, PA 18044-00311-610-559-33001-610-250-8817 (fax)victaulic@victaulic.comwww.victaulic.com123 Newkirk RoadRichmond Hill, ON L4C 3G5905-884-7444905-884-9774 (fax)viccanada@victaulic.comEUROPEPrijkelstraat 369810 Nazareth, Belgium32-9-381-15-0032-9-380-44-38 (fax)viceuro@victaulic.beUnit 14Arlington Business ParkWhittle Way, StevenageHertfordshire SG1 2BD44 (0) 143874110044 (0) 1438313883 (fax)viceuro@victaulic.beCENTRAL ANDSOUTH AMERICAP.O. Box 31Easton, PA 18044-0031 USA4901 Kesslersville RoadEaston, PA 18040 USA1-610-559-33001-610-559-3608 (fax)vical@victaulic.comRoom 707No. 600 Min Sheng RoadPudong, Shanghai200135 China86-21-5885515186-21-58851298 (fax)vicap@victaulic.comMIDDLE EASTP.O. Box 17683Unit XB 8Jebel Ali Free ZoneDubaiUnited Arab Emirates971-4-883-88-70971-4-883-88-60 (fax)WCAS-66VPVQPB-234 0951 REV DVICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2005 VICTAULIC COMPANY. ALL RIGHTS RESERVED.www.victaulic.com20