FAG heating devices PowerTherm for the mounting of rolling bearings

FAG heating devices PowerThermfor the mounting of rolling bearingsTechnical Product Information

Contents Mounting of rolling bearings in heated condition 2FAG heating devices PowerTherm 2Recommended FAG accessories 2FAG electric heating plate HEATER-PLATE 3FAG induction heating devices 4HEATER10 8HEATER20 10HEATER35 12HEATER150 14HEATER300 16HEATER600 18HEATER1200 20HEATER3000 22FAG accessories for thermal mounting 24Temperature measuring device TEMP-CHECK-CONTACT 24Gloves 26GLOVE1 26GLOVE2 26Transport and mounting tool BEARING-MATE... 27Other publications 28

Mounting of rolling bearings in heated conditionFAG heating devices PowerTherm · AccessoriesMounting of rolling bearingsin heated conditionWhere tight fits are to be achievedon cylindrical bearing seats, it isadvisable to heat bearings formounting. Sufficient expansion canbe achieved at +80 °C to +100 °C.There is a wide range of FAGheating devices to cater fordifferent bearing sizes.When heating the bearings, thetemperature must be preciselymonitored. It must not under anycircumstances rise above +120 °C,in order to prevent changes to thestructure and hardness.Protective gloves should be wornwhen fitting the heated parts.Suitable FAG accessories such astemperature measuring devices,gloves and transport and mountingtools can assist significantly withthe reliable thermal mounting ofrolling bearings.FAG heating devicesPowerThermUnder the name PowerTherm, FAGoffers a range of equipment whichcan heat rolling bearings and otherrotationally symmetrical steel partssafely and cost-effectively.The FAG electric heating plateHEATER-PLATE is particularlysuitable for smaller bearings andmachine components.The eight FAG induction heatingdevices HEATER for bearings up toa mass of 3000 kg have beenimproved further in terms of theirperformance and safety comparedwith their predecessors.In addition to the table-top devicesHEATER10 to HEATER300(accessories can also be added tothe latter to convert it to a mobiledesign), FAG also offers standalonedevices HEATER600 to HEATER3000for larger bearings and workpieces.RecommendedFAG accessories• Temperature measuring deviceTEMP-CHECK-CONTACT(former designation: TEMP.MG)• GlovesGLOVE1 or GLOVE2(former designations:HANDSCHUH1 or HANDSCHUH2)• Transport and mounting toolBEARING-MATE...(former designation:BEARING.MATE...)FAG accessories for thermalmounting of rolling bearings aredescribed in detail from page 24onwards.Induction heating device HEATER10 Gloves GLOVE1 Transport and mounting tool BEARING-MATE...2

FAG electric heating plateHEATER-PLATEFAG electric heating plateHEATER-PLATEThe temperature-controlled FAGheating plate HEATER-PLATE can beused to heat rolling bearings (up toa maximum of +120 °C) or smallmachine components weighing upto 5 kg. The removable housingcover protects the workpieces fromcontaminants and ensures uniformand rapid heating. This inexpensivedevice is maintenance-free andeasy to handle.Ordering designation:HEATER-PLATE(former designation: HEATER.PLATE)Ordering designation for versionwith 115 V/60 Hz:HEATER-PLATE-115V(former designation:HEATER.PLATE.V115)Dimensions (WxDxH):390~270~156 mmPlate size: 380~180 mmPower: max. 1500 Wat 230 V/50 HzTemperature control:continuously variable from +50 °Cto +200 °CMass: 5,6 kgFAG heating plate HEATER-PLATE3

FAG induction heating devicesApplication · Designation system · Workpiece positioning · AdvantagesFAG induction heatingdevicesApplicationMany rolling bearings and otherrotationally symmetrical partsmade from steel have tight fits onthe shaft. In particular, larger partscan be mounted more easily if theyare heated first (rolling bearingsmust not be heated to more than+120 °C).Induction heating is superior to theconventional methods (heatingfurnace, heating plate, oil bath).Induction heating processes arequick and clean. They are thereforeparticularly suitable for batchmounting. The devices can be usedfor heating complete bearings,rings for cylindrical roller or needleroller bearings and otherrotationally symmetrical steel partssuch as labyrinth rings, rollcouplings, tyres etc.We recommend that you coat thecontact surfaces of the ledges witha thin layer of standard rolling bearinggrease, e.g. Arcanol from FAG.This improves the transfer of heatand reduces the noise level.New designation systemIn each case, the maximum massof the workpiece can be identifiedfrom the new designation for thedevice, e.g. 35 kg in the case ofHEATER35.The ledges for the devices arecharacterised by the minimum borediameter of the parts to be heated,e.g. ledge for a workpiece with aminimum bore of 20 mm:HEATER35.LEDGE-20(formerly HEATER35.L20),see selected examples.Workpiece positioningThe inside diameter of theworkpiece should be optimallyfilled. The larger the cross sectionof the ledge used, the shorter theheating time. In the case of rollingbearings, position the magnetictemperature sensor as centrally aspossible on the end face of theinner ring. Remove any grease andoil residues beforehand.Advantages• Rapid, energy-efficient operation• Suitable for rolling bearings andother ring-shaped steel parts• Extremely safe operation• Environmentally friendly, oil-free(no disposal required)• Uniform, controlled heating• Easy to use• Automatic demagnetisation• High cost-effectiveness throughselection of the most suitablesize of device for the particularapplicationSelected examples (the mass of the bearings to be heated should not exceed 30 kg)Rolling bearings Bearing mass Bearing bore Heating device LedgeCode Ordering designation Ordering designationFAG kg mm FAG FAG22326-E1 28 130 HEATER35 HEATER35.LEDGE-70 1)22310-E1 1,9 50 HEATER35.LEDGE-456404 0,4 20 HEATER35.LEDGE-201)included in delivery4

FAG induction heating devicesFunction · Operating modes · SafetyFunctionThe heating device basicallyconsists of a current-carrying coilwith an iron core (primary coil),which generates a high inductioncurrent at a low voltage in ashort-circuited secondary (rollingbearings or other steel parts). Thepart to be mounted is heatedquickly. Non-metallic componentsand the device itself remain cold.Operating modesIn the temperature control modethe heating temperature is adjustedbetween +50 °C and +240 °C (max.of +120 °C for rolling bearings). Theheating process starts when theStart key is activated. When thetarget temperature is reached, anacoustic signal is produced and thedisplay flashes. The device holdsthe workpiece at the preselectedtemperature. When the Stop key ispressed, the heating processterminates and the part isautomatically demagnetised.In the time control mode theheating time is set to any value upto 99 minutes 59 seconds. Afterthe selected period the bearing isautomatically demagnetised. Anacoustic signal marks the end ofthe process. The time control modeis recommended for batches of thesame bearings or for workpieceswhich have to be heated to a veryhigh temperature (max. +400 °C).It is possible to reduce the outputof all FAG induction heatingdevices. This allows gentle heatingof small and sensitive parts.SafetyFAG heating devices bear the CEmark.Operating errors or malfunctionsare indicated by an acoustic oroptical signal. This may happen ifthe temperature sensor is notcorrectly attached, if the sensor orthe sensor wire is damaged, or ifthe part to be heated is too heavyfor the device.Every induction heating devicegenerates a strong magnetic field.This magnetic field can have anegative effect on pacemakers andwatches, disks, credit cards andother data carriers as well aselectronic circuits in instruments.The safety distance is two metres.The devices should not be used ina damp environment or in areas atrisk from explosions.Every device comes with detailedoperating instructions and safetygloves.5

Induction heating devicesProgrammeOverview of induction heating devicesHeating device HEATER10 HEATER20 HEATER35 HEATER150(comparable (AWG.MINI) (AWG3,5) (AWG8)predecessor type)abPower consumptionmax. 2,3 kVA 3,6 kVA 3,6 kVA 12,8 kVAVoltage/frequency 1) 230 V/50 Hz 230 V/50 Hz 230 V/50 Hz 400 V/50 HzCurrent 10 A 16 A 16 A 32 AMass 7 kg 17 kg 31 kg 51 kgLength 230 mm 345 mm 420 mm 505 mmWidth 200 mm 200 mm 260 mm 260 mmHeight 240 mm 240 mm 365 mm 440 mmDimension a 65 mm 120 mm 180 mm 210 mmDimension b 95 mm 100 mm 160 mm 210 mmLedges (incl.) 20/45/65 mm 20 mm 70 mm 100 mmfor workpieces (graduated supports) 35 mmwith min. bore60 mmLedges (accessories) 10 mm 10 mm 15 mm 20 mmfor workpieces 15 mm 15 mm 20 mm 30 mmwith min. bore 35 mm 45 mm45 mm 60 mm60 mm 70 mm85 mmDescription of the induction heating devicesPage 8 Page 10 Page 12 Page 141)FAG will also supply heating devices with other rated voltages and frequencies and higher power ratings on request.6

Overview of induction heating devicesHeating device HEATER300 2) HEATER600 HEATER1200 HEATER3000(comparable (AWG13) (AWG25) (AWG40)predecessor type)abPower consumptionmax. 12,8 kVA 25 kVA 40 kVA 100 kVAVoltage/frequency 400 V/50 Hz 400 V/50 Hz 400 V/50 Hz 400 V/50 HzCurrent 32 A 63 A 100 A 250 AMass 75 kg (+25 kg) 2) 350 kg 850 kg 1800 kgLength 870 mm 1100 mm 1500 mm 2500 mmWidth 300 mm 850 mm 1100 mm 1500 mmHeight 580 mm 1250 mm 1400 mm 1800 mm(900 mm) 2)Dimension a 330 mm 430 mm 700 mm 700 mmDimension b 260 mm 400 mm 450 mm 800 mmLedges (incl.) 115 mm 145 mm 215 mm 285 mmfor workpieceswith min. boreLedges (accessories) 30 mm 45 mm 85 mm 145 mmfor workpieces 45 mm 60 mm 115 mm 215 mmwith min. bore 60 mm 70 mm 145 mm70 mm 85 mm85 mm 100 mm100 mm 115 mm130 mmDescription of the induction heating devicesPage 16 Page 18 Page 20 Page 222)when adding HEATER300.TROLLEY to create a mobile version7

Induction heating devicesHEATER10FAG heating deviceHEATER10The FAG induction heating deviceHEATER10 for rolling bearingscaters for bearings with borediameters of 20 mm (withaccessories 10 mm) and over andweighing up to 10 kg. This devicecan also be used to heat sealedand greased bearings and otherrotationally symmetrical steelparts.The heating device, complete withrocker ledge and magnetictemperature sensor, can be easilytransported in a stable carry bag. Itis particularly suitable for mobilemounting assignments.With the rocker ledge raised, thebearing is placed around therelevant section of the graduatedsupport. The rocker ledge is thenlowered.The contact surfaces of the rockerledge and the supports are groundso that loss of power remains low.The heating device can beconnected to any standard two-pinsafety socket which is protected bya 10 A fuse.The clearly structured control panelcan also be operated wearing workgloves.The touch keyboard is oil-resistant,dustproof and waterproof.All functions can be controlled bymeans of three keys (two to set thetemperature and one to start andstop the device).The device offers a temperaturecontrol mode (see page 5).AccessoriesSupport ledges are also availableas accessories for parts withsmaller bore diameters(see Technical Data).8Ordering designation:HEATER10

Induction heating devicesHEATER10 · Technical DataApplication optionsTemperature controlBearing bore dBearing mass Gadjustable between +50 °C and +240 °C, with safety mechanism for rolling bearingsmin. 20 mm (with accessories min. 10 mm)max. 10 kgElectrical dataOperating voltage230 VFrequency50 HzPower consumption2,3 kVARated current10 AResidual magnetism< 2 A/cmDuty cycle 100 %Included in delivery: Device, ready for use, with graduated support, rocker ledge and magnetic temperature sensorin a carry bag.Description Ordering designation Dimensions for bore diameters from Massmm mm kgComplete heating device HEATER10 230~200~240 20 7Replacement partsDescription Ordering designation Dimensions for bore diameters from Massmm mm kgRocker ledge HEATER10.LEDGE-20 14~14~105 20 0,15Magnetic temperature sensor HEATER10.SENSOR 0,05Electronic spare parts kit HEATER10.ETRONIC 0,45AccessoriesDescription Ordering designation Dimensions for bore diameters from Massmm mm kgSupport ledge HEATER10.LEDGE-10 7~7~105 10 0,04Support ledge HEATER10.LEDGE-15 10~10~105 15 0,08Special designsThe device is also available for rated voltages of 110 V to 240 V, frequency 50/60 Hz.Ordering example for 115 V/60 Hz: HEATER10-115V-60HZ9

Induction heating devicesHEATER20FAG heating deviceHEATER20The FAG induction heating deviceHEATER20 for rolling bearings(comparable predecessor type:AWG.MINI) caters for bearings withbore diameters of 20 mm (withaccessories 10 mm) and over andweighing up to 20 kg. This devicecan also be used to heat sealedand greased bearings and otherrotationally symmetrical steelparts.The heating device, complete withsupport ledges and magnetictemperature sensor, can be easilytransported in a practicalprotective carry case. It isparticularly suitable for mobilemounting assignments.The two lateral supports carry thesupport ledge. The part to beheated can either be placed on theround surface over the inductioncoil or around one of the threesupport ledges.The contact surfaces of the supportledges and the supports are groundso that loss of power remains low.The heating device can beconnected to any standard two-pinsafety socket which is protected bya 16 A fuse.The clearly structured control panelcan also be operated wearing workgloves. The touch keyboard isoil-resistant, dustproof andwaterproof.All functions can be controlled bymeans of three keys (two to set thetemperature and one to start andstop the device).The device offers a temperaturecontrol mode (see page 5).AccessoriesAppropriate support ledges arealso available as accessories forparts with a different bore diameter(see Technical Data).10Ordering designation:HEATER20

Induction heating devicesHEATER20 · Technical DataApplication optionsTemperature controlBearing bore dBearing mass Gadjustable between +50 °C and +240 °C, with safety mechanism for rolling bearingsmin. 20 mm (with accessories min. 10 mm)max. 20 kgElectrical dataOperating voltage230 VFrequency50 HzPower consumption3,6 kVARated current16 AResidual magnetism< 2 A/cmDuty cycle 100 %Included in delivery: Device, ready for use, with 3 support ledges and a magnetic temperature sensorin a protective carry caseDescription Ordering designation Dimensions for bore diameters from Massmm mm kgComplete heating device HEATER20 345~200~240 20 17Replacement partsDescription Ordering designation Dimensions for bore diameters from Massmm mm kgSupport ledge HEATER20.LEDGE-20 14~14~200 20 0,3Support ledge HEATER20.LEDGE-35 25~25~200 35 0,9Support ledge HEATER20.LEDGE-60 40~40~200 60 2,5Magnetic temperature sensor HEATER.SENSOR 0,05Electronic spare parts kit HEATER20.ETRONIC 0,45AccessoriesDescription Ordering designation Dimensions for bore diameters from Massmm mm kgSupport ledge HEATER20.LEDGE-10 7~7~200 10 0,08Support ledge HEATER20.LEDGE-15 10~10~200 15 0,15Special designsThe device is also available for rated voltages of 110 V to 240 V, frequency 50/60 Hz.Ordering example for 115 V/60 Hz: HEATER10-115V-60HZ11

Induction heating devicesHEATER35FAG heating deviceHEATER35The FAG induction heating deviceHEATER35 for rolling bearingscaters for bearings with borediameters of 70 mm (with accessories15 mm) and over and weighingup to 35 kg. This device can alsobe used to heat sealed and greasedbearings and other rotationallysymmetrical steel parts.The heating device has a sturdy,scratch-resistant polyurethanehousing. It can be easily handledthanks to its lateral handholds.The two lateral supports carry theslewing ledge. The part to beheated can either be placed on theround surface over the inductioncoil or around the horizontalslewing ledge.The contact surfaces of the slewingledge and the supports are groundso that loss of power remains low.The heating device can beconnected to any standard two-pinsafety socket which is protected bya 16 A fuse.The clearly structured control panelwith clear-cut symbols for thedifferent operating modes can alsobe operated wearing work gloves.The touch keyboard is oil-resistant,dustproof and waterproof. Alloperating modes and functions canbe operated by means of five keys.The device offers temperaturecontrol and time control modes(see page 5).Additional functions• Actual temperatures and timesare displayed• Temperature displayed in °C or °FAccessoriesFor parts with a smaller borediameter, FAG supplies supportledges and slewing sledges asspecial accessories(see Technical Data).12Ordering designation:HEATER35

Induction heating devicesHEATER35 · Technical DataApplication optionsTime controlTemperature controlBearing bore dBearing mass Gadjustable up to 99 min 59 s (+50 °C to +400 °C)adjustable between +50 °C and +240 °C, with safety mechanism for rolling bearingsmin. 70 mm (with accessories min. 15 mm)max. 35 kgElectrical dataOperating voltage 230 V Rated current 16 AFrequency 50 Hz Residual magnetism < 2 A/cmPower consumption 3,6 kVA Duty cycle 100 %Included in delivery: Device, ready for use, with 1 slewing ledge and magnetic temperature sensorDescription Ordering designation Dimensions for bore diameters from Massmm mm kgComplete heating device HEATER35 420~260~365 70 31Replacement partsDescription Ordering designation Dimensions for bore diameters from Massmm mm kgSlewing ledge HEATER35.LEDGE-70 50~50~280 70 5,3Magnetic temperature sensor HEATER.SENSORElectronic spare parts kit HEATER35.ETRONICAccessoriesDescription Ordering designation Dimensions for bore diameters from Massmm mm kgSupport ledge HEATER35.LEDGE-15 10~10~280 15 0,2Support ledge HEATER35.LEDGE-20 14~14~280 20 0,4Slewing ledge HEATER35.LEDGE-35 25~25~280 35 1,3Slewing ledge HEATER35.LEDGE-45 30~30~280 45 1,8Slewing ledge HEATER35.LEDGE-60 40~40~280 60 3,4Special designsThe device is also available for rated voltages of 110 V to 240 V, frequency 50/60 Hz.Ordering example for 115 V/60 Hz: HEATER35-115V-60HZ13

Induction heating devicesHEATER150FAG heating deviceHEATER150The FAG induction heating deviceHEATER150 (comparablepredecessor type: AWG8) issuitable for heating ring-shapedmetal workpieces with borediameters of 100 mm (withaccessories 20 mm) and over to amaximum temperature of +400 °C.Due to the high efficiency of thedevice (cos ϕ >0,6) the workpiecemay weigh up to 150 kg and isheated particularly quickly.The heating device has a sturdy,scratch-resistant polyurethanehousing.The two lateral supports carry theslewing ledge. The part to beheated can either be placed on theround surface over the inductioncoil or around the horizontalslewing ledge.The clearly structured control panelwith clear-cut symbols for thedifferent operating modes can alsobe operated wearing work gloves.The touch keyboard is oil-resistant,dustproof and waterproof.The basic version of the devicecomes with a magnetic temperaturesensor which can be used up to+240 °C.The rated voltage is 400 V, thefrequency is 50 Hz.The device offers temperaturecontrol and time control modes(see page 5).Additional functions• Demagnetisation without heating• Program interruption• Actual temperatures can becalled upAccessoriesFor parts with a smaller borediameter, FAG supplies supportledges and slewing sledges asspecial accessories(see Technical Data).14Ordering designation:HEATER150

Induction heating devicesHEATER150 · Technical DataApplication optionsTime controlTemperature controlBearing bore dBearing mass Gadjustable from 0 to 99 min 59 s (+50 °C to +400 °C)adjustable between +50 °C and +240 °C, with safety mechanism for rolling bearingsmin. 100 mm (with accessories min. 20 mm)max. 150 kgElectrical dataRated voltage 400 V Rated current 32 AFrequency 50/60 Hz Residual magnetism < 2 A/cmPower consumption12,8 kVAIncluded in delivery: Device, ready for use, with slewing ledge and magnetic temperature sensorDescription Ordering designation Dimensions for bore diameters from Massmm mm kgComplete heating device HEATER150 505~260~440 100 51Replacement partsDescription Ordering designation Dimensions for bore diameters from Massmm mm kgSlewing ledge HEATER150.LEDGE-100 70~70~350 100 12,8Magnetic temperature sensor HEATER.SENSOR 0,05Electronic spare parts kit HEATER150.ETRONIC 0,45AccessoriesDescription Ordering designation Dimensions for bore diameters from Massmm mm kgSupport ledge HEATER150.LEDGE-20 14~14~350 20 0,5Slewing ledge HEATER150.LEDGE-30 20~20~350 30 1,1Slewing ledge HEATER150.LEDGE-45 30~30~350 45 2,4Slewing ledge HEATER150.LEDGE-60 40~40~350 60 4,2Slewing ledge HEATER150.LEDGE-70 50~50~350 70 6,6Slewing ledge HEATER150.LEDGE-85 60~60~350 85 9,4Special designsThe device is also available for rated voltages of 200 V to 600 V, frequency 50/60 Hz.Ordering designation code e.g. for 460 V, 60 Hz: HEATER150-460V-60HZ15

Induction heating devicesHEATER300FAG heating deviceHEATER300The FAG induction heating deviceHEATER300 (comparablepredecessor type: AWG13) issuitable for heating ring-shapedmetal workpieces with borediameters of 115 mm (withaccessories 30 mm) and over to amaximum temperature of +400 °C.Due to the high efficiency of thedevice (cos ϕ >0,6) the workpiecemay weigh up to 300 kg and isheated particularly quickly.The device is an all-steel design.The two lateral supports carry theslewing ledge. The part to beheated can either be placed on theround surface over the inductioncoil or around the horizontalslewing ledge.The clearly structured control panelwith clear-cut symbols for thedifferent operating modes can alsobe operated wearing work gloves.The touch keyboard is oil-resistant,dustproof and waterproof.The basic version of the devicecomes with a magnetic temperaturesensor which can be used up to+240 °C. The rated voltage is 400 V,the frequency is 50 Hz.The device offers temperaturecontrol and time control modes(see page 5).Additional functions• Demagnetisation without heating• Program interruption• Target and actual temperaturesand times are displayedAccessoriesSlewing ledges are also availableas special accessories for partswith smaller bore diameters(see Technical Data).A mobile version is available onrequest. The heating device can betransported quickly and safely fromone application to the other usingthe trolley HEATER300.TROLLEY,which is available as an accessory.16Ordering designation:HEATER300

Induction heating devicesHEATER300 · Technical DataApplication optionsTime controlTemperature controlBearing bore dBearing mass Gadjustable from 0 to 99 min 59 s (+50 °C to +400 °C)adjustable between +50 °C and +240 °C, with safety mechanism for rolling bearingsmin. 115 mm (with accessories min. 30 mm)max. 300 kgElectrical dataRated voltage 400 V Rated current 32 AFrequency 50/60 Hz Residual magnetism < 2 A/cmPower consumption12,8 kVAIncluded in delivery: Device, ready for use, with slewing ledge and magnetic temperature sensorDescription Ordering designation Dimensions for bore diameters from Massmm mm kgComplete heating device HEATER300 870~300~580 115 75Replacement partsDescription Ordering designation Dimensions for bore diameters from Massmm mm kgSlewing ledge HEATER300.LEDGE-115 80~80~490 115 23,5Magnetic temperature sensor HEATER.SENSOR 0,05Electronic spare parts kit HEATER300.ETRONIC 0,45AccessoriesDescription Ordering designation Dimensions for bore diameters from Massmm mm kgSlewing ledge HEATER300.LEDGE-30 20~20~490 30 1,5Slewing ledge HEATER300.LEDGE-45 30~30~490 45 3,3Slewing ledge HEATER300.LEDGE-60 40~40~490 60 5,9Slewing ledge HEATER300.LEDGE-70 50~50~490 70 9,2Slewing ledge HEATER300.LEDGE-85 60~60~490 85 13,2Slewing ledge HEATER300.LEDGE-100 70~70~490 100 18Trolley HEATER300.TROLLEY 900~500~490 – 25Special designsThe device is also available for rated voltages of 200 V to 600 V, frequency 50/60 Hz.Ordering designation code e.g. for 460 V, 60 Hz: HEATER300-460V-60HZ17

Induction heating devicesHEATER600FAG heating deviceHEATER600The FAG induction heating deviceHEATER600 (comparablepredecessor type: AWG25) issuitable for heating ring-shapedmetal workpieces with borediameters of 145 mm (withaccessories 45 mm) and over to amaximum temperature of +400 °C.Due to the high efficiency of thedevice (cos ϕ >0,6) the workpiecemay weigh up to 600 kg and isheated particularly quickly.The all-steel construction is coatedwith synthetic resin which isresistant to impacts and corrosion.The vertical ledge is lifted manuallyor using hoisting equipment. Thebearing is placed on the supportrails and centred before the verticalledge is lowered and locked intoplace.The workpiece can also be pushedonto the horizontal ledge.The clearly structured control panelwith clear-cut symbols for thedifferent operating modes can alsobe operated wearing work gloves.The touch keyboard is oil-resistant,dustproof and waterproof.The basic version of the devicecomes with a magnetic temperaturesensor which can be used up to+240 °C. The rated voltage is 400 V,the frequency is 50 Hz.The device offers temperaturecontrol and time control modes(see page 5).Additional functions• Demagnetisation without heating• Program interruptionAccessoriesSmaller ledges are also availableas accessories for parts withsmaller bore diameters(see Technical Data).18Ordering designation:HEATER600

Induction heating devicesHEATER600 · Technical DataApplication optionsTime controlTemperature controlBearing bore dBearing mass Gadjustable from 0 to 99 min 59 s (+50 °C to +400 °C)adjustable between +50 °C and +240 °C, with safety mechanism for rolling bearingsmin. 145 mm (with accessories min. 45 mm)max. 600 kgElectrical dataRated voltage 400 V Rated current 63 AFrequency 50/60 Hz Residual magnetism < 2 A/cmPower consumption25 kVAIncluded in delivery: Device, ready for use, with ledge and magnetic temperature sensorDescription Ordering designation Dimensions for bore diameters from Massmm mm kgComplete heating device HEATER600 1100~850~1250 145 350Replacement partsDescription Ordering designation Dimensions for bore diameters from Massmm mm kgLedge HEATER600.LEDGE-145 100~100~700 145 55Magnetic temperature sensor HEATER.SENSOR 0,05Electronic spare parts kit HEATER600.ETRONIC 0,45AccessoriesDescription Ordering designation Dimensions for bore diameters from Massmm mm kgLedge HEATER600.LEDGE-45 30~30~700 45 4,7Ledge HEATER600.LEDGE-60 40~40~700 60 8,4Ledge HEATER600.LEDGE-70 50~50~700 70 13,8Ledge HEATER600.LEDGE-85 60~60~700 85 19,5Ledge HEATER600.LEDGE-100 70~70~700 100 26,9Ledge HEATER600.LEDGE-115 80~80~700 115 35Ledge HEATER600.LEDGE-130 90~90~700 130 44,5Special designsThe device is also available for rated voltages of 200 V to 600 V, frequency 50/60 Hz.Ordering designation code e.g. for 460 V: HEATER600-460V19

Induction heating devicesHEATER1200FAG heating deviceHEATER1200The FAG induction heating deviceHEATER1200 (comparablepredecessor type: AWG40) issuitable for heating ring-shapedmetal workpieces with borediameters of 215 mm (withaccessories 85 mm) and over to amaximum temperature of +400 °C.Due to the high efficiency of thedevice (cos ϕ >0,6) the workpiecemay weigh up to 1200 kg and isheated particularly quickly.The all-steel construction is coatedwith synthetic resin which isresistant to impacts and corrosion.The vertical ledge is lifted manuallyor using hoisting equipment. Thebearing is placed on the supportrails and centred before the verticalledge is lowered and locked intoplace.The workpiece can also be pushedonto the horizontal ledge.The clearly structured control panelwith clear-cut symbols for thedifferent operating modes can alsobe operated wearing work gloves.The touch keyboard is oil-resistant,dustproof and waterproof.The basic version of the devicecomes with a magnetic temperaturesensor which can be used up to+240 °C.The rated voltage is 400 V, thefrequency is 50 Hz.The device offers temperaturecontrol and time control modes(see page 5).Additional functions• Demagnetisation without heating• Program interruptionAccessoriesSmaller ledges are also availableas accessories for parts withsmaller bore diameters(see Technical Data).The device HEATER1200 isdelivered without plug and cable.20Ordering designation:HEATER1200

Induction heating devicesHEATER1200 · Technical DataApplication optionsTime controlTemperature controlBearing bore dBearing mass Gadjustable from 0 to 99 min 59 s (+50 °C to +400 °C)adjustable between +50 °C and +240 °C, with safety mechanism for rolling bearingsmin. 215 mm (with accessories min. 85 mm)max. 1200 kgElectrical dataRated voltage 400 V Rated current 100 AFrequency 50/60 Hz Residual magnetism < 2 A/cmPower consumption40 kVAIncluded in delivery: Device, ready for use, with ledge and magnetic temperature sensorDescription Ordering designation Dimensions for bore diameters from Massmm mm kgComplete heating device HEATER1200 1500~1100~1400 215 850Replacement partsDescription Ordering designation Dimensions for bore diameters from Massmm mm kgLedge HEATER1200.LEDGE-215 150~150~850 215 150Magnetic temperature sensor HEATER.SENSOR 0,05Electronic spare parts kit HEATER1200.ETRONIC 0,45AccessoriesDescription Ordering designation Dimensions for bore diameters from Massmm mm kgLedge HEATER1200.LEDGE-85 60~60~850 85 24Ledge HEATER1200.LEDGE-115 80~80~850 115 42,7Ledge HEATER1200.LEDGE-145 100~100~850 145 66,8Special designsThe device is also available for rated voltages of 200 V to 600 V, frequency 50/60 Hz.Ordering designation code e.g. for 230 V, 60 Hz: HEATER1200-230V-60HZ21

Induction heating devicesHEATER3000FAG heating deviceHEATER3000The FAG induction heating deviceHEATER3000 is suitable for heatingring-shaped metal workpieces withbore diameters of 285 mm (withaccessories 145 mm) and over to amaximum temperature of +400 °C.Due to the high efficiency of thedevice (cos ϕ >0,6) the workpiecemay weigh up to 3 000 kg and isheated particularly quickly.The all-steel construction is coatedwith synthetic resin which isresistant to impacts and corrosion.The vertical ledge is lifted manuallyor using hoisting equipment. Thebearing is placed on the supportrails and centred before the verticalledge is lowered and locked intoplace.The workpiece can also be pushedonto the horizontal ledge.The clearly structured control panelwith clear-cut symbols for thedifferent operating modes can alsobe operated wearing work gloves.The touch keyboard is oil-resistant,dustproof and waterproof.The basic version of the devicecomes with a magnetic temperaturesensor which can be used up to+240 °C.The rated voltage is 400 V, thefrequency is 50 Hz.The device offers temperaturecontrol and time control modes(see page 5).Additional functions• Demagnetisation without heating• Program interruptionAccessoriesA smaller ledge is also availableas an accessory for parts withsmaller bore diameters(see Technical Data).The device HEATER3000 isdelivered without plug and cable.22Ordering designation:HEATER3000

Induction heating devicesHEATER3000 · Technical DataApplication optionsTime controlTemperature controlBearing bore dBearing mass Gadjustable from 0 to 99 min 59 s (+50 °C to +400 °C)adjustable between +50 °C and +240 °C, with safety mechanism for rolling bearingsmin. 285 mm (with accessories min. 145 mm)max. 3 000 kgElectrical dataRated voltage 400 V Rated current 250 AFrequency 50/60 Hz Residual magnetism < 2 A/cmPower consumption100 kVAIncluded in delivery: Device, ready for use, with ledge and magnetic temperature sensorDescription Ordering designation Dimensions for bore diameters from Massmm mm kgComplete heating device HEATER3000 2 500~1500~1800 285 1800Replacement partsDescription Ordering designation Dimensions for bore diameters from Massmm mm kgLedge HEATER3000.LEDGE-285 200~200~1250 285 392Magnetic temperature sensor HEATER.SENSOR 0,05Electronic spare parts kit HEATER3000.ETRONIC 0,45AccessoriesDescription Ordering designation Dimensions for bore diameters from Massmm mm kgLedge HEATER3000.LEDGE-145 100~100~1250 145 98,2Ledge HEATER3000.LEDGE-215 150~150~1250 215 221Special designsThe device is also available for rated voltages of 200 V to 600 V, frequency 50/60 Hz.Ordering designation code e.g. for 480 V, 60 Hz: HEATER3000-480V-60HZFAG also supplies special induction heating devices for workpieces weighing > 3 000 kg, which are matched to thepower requirements and the dimensions.23

Accessories for thermal mountingTemperature measuring device TEMP-CHECK-CONTACTFAG temperaturemeasuring deviceTEMP-CHECK-CONTACTThe contact-based FAG temperaturemeasuring device TEMP-CHECK-CONTACT (former designationTEMP-MG) has a display range of–60 °C to +1000 °C.The temperature sensor TEMP-CHECK-CONTACT.SENSOR includedin the delivery has a measurementrange of –60 °C to +300 °C.The device is suitable formeasuring the temperature of• rolling bearings, housings andlubrication systems foroperational monitoring• heated rolling bearings and jointsduring mountingThe microprocessor-controlledmeasuring device has a single linedisplay - digit height 14 mm. Thetouch keyboard has the followingswitching functions:• On/off• Hold (hold the measurementvalue in the display)Additional functions• Battery voltage is displayed(low battery display)• Automatic shut-off (Auto-OFF)after 14 min• Switching from °C to °F.24

Accessories for thermal mountingTemperature measuring device TEMP-CHECK-CONTACTTechnical dataMeasurement range –60 °C...+1000 °CResolution 0,1 °C/1 °Cautomaticconversion ofresolutionfrom0,1 °C to 1 °Cfrom +200 °CAccuracy ±1 °C; ±0,5 %(± 1 digit) of themeasuredvalue(–40 °C...+900 °C)±2 °C; ±1 % ofthe measuredvalue(remainingrange)DisplayLCD, singleline, digitheight 14 mmOperatingtemperature 0 °C...+40 °CPermissible storageand transporttemperature –20 °C...+70 °CHousingPlastic (ABS)190~57~42mm (L~W~H)Massapprox. 300 gPower supply Battery 9 V IEC6F 22 or 9 VaccumulatorBattery life> 100 h(alkalinemanganese)Ordering designation and scope ofdelivery:TEMP-CHECK-CONTACT.UNIT(TEMP-CHECK-CONTACT measuringdevice with sensorTEMP-CHECK-CONTACT.SENSOR andservice case)FAG temperature sensor asreplacement part(can be ordered individually):Rapid reaction surface sensorTEMP-CHECK-CONTACT.SENSOR(NiCr-Ni thermocoupleplug-and-socket connection, type K)Measurement range –60 °C...+300 °Cbriefly up to +500 °COrdering designation:TEMP-CHECK-CONTACT.SENSORFAG temperature sensoras accessory(can be ordered individually, formeasuring the temperature offluids, lubricants etc.):Immersion/insertion sensorTEMP-CHECK-CONTACT.SENSOR-IMMERSION(NiCr-Ni thermocoupleplug-and-socket connection, type K)Measurement range –60 °C...+400 °COrdering designation:TEMP-CHECK-CONTACT.SENSOR-IMMERSION25

Accessories for thermal mountingGloves GLOVE1 · GLOVE2Heat-resistantFAG gloves GLOVE1Heat-resistant FAG gloves areparticularly suitable for thehandling of heated rolling bearingsor other parts in mounting ordismounting.The outside comprises ruggedpolyester and can withstandtemperatures up to +150 °C.The inside is made fromcomfortable cotton.The principal characteristics are:• Resistant up to +150 °C• Lint-free• Asbestos-free• Comfortable• Cut-resistantOrdering designationGLOVE1(formerly: HANDSCHUH1)Heat-resistant andoil-resistantFAG gloves GLOVE2Heat-resistant and oil-resistant FAGgloves are particularly suitable forthe handling of heated andlubricated rolling bearings inmounting or dismounting.Their principal characteristics derivefrom the multiple layer constructioncomprising different fibres.The principal characteristics are:• Resistant up to +250 °C• Non-flammable• Heat-resistant even when damp• Authorised for protection againstmechanical (DIN EN 388) andthermal (DIN EN 407) influences• Cotton-free• Cut-resistantOrdering designationGLOVE2(formerly: HANDSCHUH2)26

Accessories for thermal mountingTransport and mounting tool BEARING-MATEFAG transport andmounting toolBEARING-MATEBEARING-MATE (former designation:BEARING.MATE) is an accessory forthe secure, rapid and easyhandling of medium-sized andlarge rolling bearings. It can alsobe used where bearings are heatedprior to mounting.The tool comprises two handlesand two steel strips. Turning thehandles clamps the steel stripsfirmly on the outer ring of therolling bearing. The compactpackaging also includes twobrackets. These are used onself-aligning ball bearings andspherical roller bearings in order toprevent tilting of the inner rings.The tool and bearing are carriedeither by two people or a crane. Iftwo carrying slings are used, therolling bearing can be rotated toany position when transported bycrane. During heating on aninduction heating device, the toolremains mounted on the bearing.The steel strips expand uniformlywith the bearing. Optimum tensionis thus maintained.Three tool sizes are matched todifferent bearing outsidediameters.AccessoriesLong brackets to prevent tilting ofself-aligning bearing inner rings(2 pieces)Ordering designation:BEARING-MATE.LOCKBAR270Carrying sling, 1 m long (2 pieces)BEARING-MATE.SLING-1MReplacement partsShort brackets to prevent tilting ofself-aligning bearing inner rings(2 pieces)Ordering designation:BEARING-MATE.LOCKBAR170Pack of spare partsBEARING-MATE.SERVICE-KITFAG transport and mounting toolOrdering designation Bearing outside diameter Bearing mass Operating temperature Workpiece massTransport and min. max. max. max.mounting tool mm kg °C kgBEARING-MATE250-450 250 450 500 +160 6,3BEARING-MATE450-650 450 650 500 +160 6,4BEARING-MATE650-850 650 850 500 +160 6,527

Other publicationsCD – MM 1.0CD Medias 4.xPubl. WL 80 100Publ. WL 80 102Publ. WL 80 250Publ. WL 82 102TI WL 00-11TI WL 80-14TI WL 80-38TPI WL 80-50TI WL 80-53TPI WL 80-55TPI WL 80-56TPI WL 80-57TPI WL 80-58FAG Mounting ManagerElectronic INA/FAG rolling bearing catalogueMounting of rolling bearingsHow to mount and dismount rolling bearings hydraulicallyFAG equipment and services for the mounting and maintenance of rolling bearingsRolling bearing damageFAG videos on bearing arrangement technologyMounting and dismounting of spherical roller bearings with tapered boreMounting of self-aligning ball bearings using adapter sleevesFAG pressure generatorsRolling bearing mounting cabinet and mounting sets – Basic course for vocational trainingFAG alignment toolsFAG tools for mechanical mounting and dismounting of rolling bearingsFAG hydraulic nutsFAG tools for thermal dismounting28

98/09/06 Printed in Germany by Druckhaus WEPPERT GmbHSchaeffler KGPostfach 126097419 Schweinfurt (Germany)Georg-Schäfer-Strasse 3097421 Schweinfurt (Germany)Service Hotline:Phone +49 2407 9149-99Fax +49 2407 9149-59E-Mail support@fis-services.deInternet www.fis-services.deEvery care has been taken to ensure thecorrectness of the information contained inthis publication but no liability can beaccepted for any errors or omissions.We reserve the right to make changes inthe interest of technical progress.© Schaeffler KG · 2006, AugustThis publication or parts thereof may notbe reproduced without our permission.TPI WL 80-54 E