DMC519 MAINTENANCE KIT For Electrical Connectors and Wiring ...

DMC519 AIRBUS A318, A319, A320, A321, A330,A340 WIRING SYSTEM MAINTENANCE KITTHE MAINTENANCE PROBLEM...Modern aircraft, such as the AIRBUS A318, A319, A320, A321, A330,A340, have complicated electrical wiring systems containing manydifferent connectors, contacts and terminals, the repair of which requireprecision tools.DMC519 for the AIRBUS A318,THE DMC SOLUTION...A319, A320, A321, A330, A340IMMEDIATE AVAILABILITY OF TOOLS AND TECHNICALINFORMATION.DMC Wiring System Service Kits provide, in a single, well organized location, the tools necessary to strip, crimp,install and remove the typical contacts and terminals of this wiring system. The DMC519 kit contains the tooling toconnector, contact and terminal cross referenceinformation which indicate the particular tool(s)that should be selected to repair a specificconnector, contact, or terminal. In addition, the kitalso contains illustrated operating instructions forthe required tooling.ALL IN ONE. Since these tools, together withtheir operating instructions, are contained in asingle kit, the connector repair can be made inthe shortest time possible, thus permitting a rapidreturn of your aircraft to service. Tool kit suppliedin 1 environmentally sealed Ultra High ImpactCopolymer case and includes: Name Plate, FoamPads/Inserts, Contents Charts, Instruction Charts,and Tool Selection Charts.DMC519NOTICE: Whenever possible, DMCdesigns its commercial kits around MIL-Spec and/or readily available commercialtools compatible with the components of thewiring system. These tools may notnecessarily be the tools listed in anaircraft manufacturer’s Chapter 20.DMC519Actual Kit may vary from example shown.DANIELS MANUFACTURING CORP., 526 THORPE ROAD, ORLANDO, FL 32824, USAPHONE (407) 855-6161 • FAX (407) 855-6884 • www.DMCTools.com • E-MAIL: DMC@DMCTools.comCOPYRIGHT © 2009 Daniels Manufacturing Corp. ALL RIGHTS RESERVED03/09 DMC519-SL

DMC519 AIRBUS A318, A319, A320, A321, A330,A340 WIRING SYSTEM MAINTENANCE KITDMC519 TOOL AND ACCESSORY LIST3 Crimp Tools4 Turret Heads13 Positioners2 Single Position Heads3 Metal Insertion Tools4 Metal Removal Tools45 Plastic Ins/Rem Tools4 Contact gages3 Unwired Contact Removal Toolsw/ Probes1 Wire Cutter2 Wire Strippers1 In-Service Inspection Gage1 Die Removal Tool11 Die Sets2 Hex Wrench1 X-acto Knife1 Polarization Post Tool1 Split Nut ToolType of CaseTOOL KIT CONFIGURATIONPortableNumber of Cases 1ColorType of ConstructionOrangeUltra High Impact CopolymerApplication A318, A319,A 320, A321, A330,A340CoverageDMC519 CONNECTOR COVERAGEMANUFACTURERAir LBAMPConnectralType of InsertsSERIESJunction Modules, Relay SocketsHD-22, RME Series, RF Coaxial,PIDG Insulated Terminals/Splices,Solistrand Uninsulated Terminals/Splieces208 Series, Relay SocketsDeutsch DBA, FDBA, 992, 983ITT CannonJupiterMatrix ScienceRadiallSocapexBKAE/D, DPX, DPXMA, PVW,HTAMF SeriesJAR, JA, JAM SeriesMB, MB92, NSA93815 SeriesNSX, DSX SeriesRJT, JT SeriesSouriau 8525, 8526, S600, 8533, 8665, 8T,8559Arinc 600MIL-C-26500Rack and PanelFirewall ConnectorsAirframe Power ConnectorsTerminals size 12 AWGand SmallerCoaxial ConnectorsUnicellular PolyethyleneFoam with Die Cut Tool CavitiesNOTICE: Unless otherwise stated by DMC; tools contained inthis kit have been selected based upon their suitability to servicethe related connector or contact indicated. Military Standardtools have been utilized wherever possible. These tools are notnecessarily the production tools used to manufacture the aircraftand therefore, these tools may or may not correspond to the toolslisted in the OEM wiring manual and/or the Chapter 20 StandardWiring Practices Manual list of approved tooling.Verification Is Required.DANIELS MANUFACTURING CORP., 526 THORPE ROAD, ORLANDO, FL 32824, USAPHONE (407) 855-6161 • FAX (407) 855-6884 • www.DMCTools.com • E-MAIL: DMC@DMCTools.comCOPYRIGHT © 2009 Daniels Manufacturing Corp. ALL RIGHTS RESERVED03/09 DMC519-SL