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CRUSHINGMaterial CRUSHING equipmentVanguard Plus JawLegendary JawKodiak ® Plus ConeLS ConeAndreas HSINew Holland HSIVertical Shaft Impactaggregate andmining group

VANGUARD PLUSThe Vanguard Plus Series from KPI-JCI represents the very latest in jaw crusher technology.Engineered to be the highest capacity jaw crusher on the market, you can expect your VanguardPlus crusher to deliver up to 25% more tons per hour (tph) than other comparable crushers. Pairthat with the Vanguard Plus Series’ fierce durability and user-friendly design that keeps downtimeto a minimum and you have a machine that will help you squeeze every cent of profit out ofyour operation.PERFORMANCESAFETYP1P2D1D2Forged Eccentric ShaftProvides 1 1 /2 inches ofstroke-increasing productivity.Toggle AlignmentGives maximum crushing action.DURABILITYSelf-Aligning SphericalRoller BearingsUnique, efficient bearing assemblyprovides added strength and reliablelong-term service.Side Base Wear LinersThree-piece design allows forreplacement of high wear linersseparately.D1P1E1E1P2E2S1P2S2E2D2S2E2E2S1S2E1E2Barrel Protector PlateGuards against costly pitmandamage.Lower Retaining LipsReplaceable manganese retentionbars protect the pitman and crusherbase from costly damage.EASE-OF-USEHydraulic Dual WedgeSystemProvides quicker CSS adjustmentby eliminating cumbersome shims.Jaw Die Retention WedgeRetains the jaw die without the useof problematic key and heel plates.STANDARD WARRANTYThe standard warranty period is (2) years or two-thousand (2000) hours,whichever comes first, from date of delivery to the first end user.

Superior Capacity | Less Down Time | Unmatched DependabilityMODEL Jaw Opening Weight Capacity Up To(in / mm) (lbs / kg) (tph / mpth)2640 26 / 660 29,500 / 13,393 240 / 2182650 26 / 660 32,000 / 14,528 282 / 2563055 30 / 762 50,000 / 22,700 528 / 4793144 31 / 787 44,520 / 20,194 426 / 3863165 31 / 787 56,000 / 25,402 692 / 6283352 33 / 838 85,500 / 29,555 553 / 5024450 44 / 1118 101,900 / 46,221 816 / 740BenefitsEasy-to-use retention system speedsup jaw die replacement.Innovative crusher design producesunmatched capacity.Fly-wheel design reduceshorsepower requirements andincreases profits.Hydraulic dual wedge systemdelivers quick closed-side settingadjustment.Based on material weighing 2,700 lbs. per cubic yard. Capacity may vary with the material characteristics.Larger settings may be obtained with other than standard toggle plate. Consult factory for details.

LEGENDARY JAWProven performers, the Legendary Series of jaw crushers have set industry standards of durabilitysince the 1930s. Extraordinary bearing life ensures years of reliable operation, delivering consistentperformance with reduced downtime and low maintenance costs. The entry level crusher is perfect forsmaller jobs, but the Legendary Series can handle all crushing needs with models up to 42” x 48”.PERFORMANCEE1DURABILITYP1P2Reverse Jaw DiesMaximizing life, decreasing costsand increasing profitability.Single Side Plate BaseConstructionWelded and machined for truealignment and long life.D1D2P1D3P2D1D2Forged Eccentric ShaftUnique, efficient bearing assemblyprovides added strength and reliablelong-term service.Barrel ProtectorGuards against costly pitmandamage.E1EASE-OF-USEDynamically BalancedFlywheelProvides smooth crushing throughthe toughest of applications.D4P1D3D4Cheek PlatesTwo-piece manganese cheek platesprotect the sides of the crushingchamber from wear.Toggle PlateAvailable in multiple sizes forapplication versatility. Machined toensure maximum life.

Proven Design | Consistent Performance | Low MaintenanceMODEL Jaw Opening Weight Capacity Up To(in / mm) (lbs / kg) (tph / mpth)1047 10 / 254 16,940 / 7,700 89 / 811524 15 / 381 11,500 / 5,221 72 / 651536 15 / 381 17,500 / 7,945 136 / 1231654 16 / 406 30,690 / 13,933 204 / 1852036 20 / 508 21,000 / 9,525 187 / 1712148 21 / 533 32,000 / 14,528 248 / 2482436 24 / 610 29,500 / 13,393 273 / 2252854 28 / 711 51,000 / 23,154 282 / 2563042 30 / 762 43,500 / 19,749 357 / 3243546 35 / 889 75,500 / 34,277 522 / 4734248 42 / 1067 102,000 / 46,266 875 / 794BenefitsStrong simple design deliversmaximum durability and long life.Excels in a wide range ofapplications.Industry’s largest eccentricshaft bearings provide reliableperformance.Multiple styles of jaw dies areavailable for each model.Based on material weighing 2,700 lbs. per cubic yard. Capacity may vary with the material characteristics.Larger settings may be obtained with other than standard toggle plate – consult factory.

Maximum Efficiency | Worry-Free Operation | Robust ConstructionMODEL Head Diameter Weight Capacity Up To(in / mm) (lbs / kg) (tph / mpth)K200+ 40 / 1016 33,500 / 15,196 385/349K300+ 45 / 1143 45,500 / 20,639 460/417K400+ 54 / 1372 58,600 / 26,580 625/567BenefitsMeets coarse and fine crushingapplication requirements.Higher crushing efficiency reducesload recirculation.Robust, state-of-the-art design forlongevity and reduced costs.On-the-fly adjustability for easyoperation.

LS CONELS Series roller-bearing cone crushers deliver reliable performance for most any aggregate andmining application. From sand and gravel to shot rock, LS Series cone crushers offer secondary,tertiary and quaternary reduction performance in both stationary and portable configurations. Forreduced operating costs, extended life and unmatched reliability, KPI-JCI LS Series cone crushersare the dependable choice.P1D1D2PERFORMANCERoller BearingsA precision design that generateshigher efficiencies, reducingload recirculation and operatingtemperatures and is highly tolerant ofclimate and temperature fluctuations.DURABILITYFrame DesignUtilizing a shrink-to-fit center sectionbase frame, this design resists stressrelated cracking for a longer servicelife.Two Piece ConeUtilizing a shrink-to-fit cone stem, thistwo piece cone head design resistsstress related cracking for a longerservice life.E1D1S1D2P1P1P1E2S1E1E2SAFETYCone BrakeThis anti-spin feature reducesmanganese wear costs whileminimizing projectiles for improvedsafety.EASE-OF-USEClosed-Side SettingAdjustmentA manual shim CSS adjustmentreduces maintenance costs andprovides simple adjustment.Tramp Iron Relief SystemAll relief cylinder and accumulatorscan be lifted off in a single piecefor reduced downtime duringmaintenance.www.kpijci.com

Proven Dependability | Consistent Performance | Unmatched ReliabilityMODEL Diameter Weight Capacity Up To(in / mm) (lbs / kg) (tph / mpth)1200LS 45 / 1143 30,850 / 13,993 385 / 3491400LS 54 / 1372 43,765 / 19,852 480 / 435BenefitsProven design refined over threedecades ensures reliability andlongevity.Anti-friction bearings holdtolerances for reliable performancethroughout the life of the crusher.Two-piece cone head designedwith high strength shafting.Simple, low-cost manual close-sidesettingadjustment.

Large Capacity | Proven Adaptability | Low MaintenanceROTOR Diameter-Width Weight CapacityMODELUp To(in / mm) (lbs / kg) (tph / mpth)4233 42 / 1069 - 33 / 828 23,300 / 10,569 200 / 1814240 42 / 1069 - 40 / 1016 24,500 / 11,113 250 / 2274250 42 / 1069 - 50 / 1269 28,200 / 12,792 300 / 2725260 52 / 1320 - 60 / 1523 38,000 / 17,591 450 / 408BenefitsDual aprons adjust independentlyto provide maximum applicationflexibility.Innovative, maximum productionrotor (MPR) design.Replaceable liners protect entirecrushing chamber.Blow bar options to meet specificapplication requirements.STANDARD WARRANTYKPI-JCI offers “the best HSI warranty in the business”. When you purchase a KPI-JCI HSI youcan rest easy because quality is a given. The Double Nickel Warranty from KPI-JCI covers youfor 5 years and 5 months. Contact your nearest dealer for complete details.

NEW HOLLAND HSIWith over 40 years of field-proven results, New Holland Series HSI crushers consistently provideprofitable impact performance. The solid rotor design makes quick work of any hard rockapplication, while performing equally well in asphalt and concrete recycling operations. Availablein either stationary or portable configurations, New Holland Series HSI crushers fit easily intoyour operation.PERFORMANCESAFETYP1Adjustable Impact BarsA highly adjustable design thatprovides optimum flexibility inproducing multiple material sizes.S1Blowbar HammersMaximum hammer retention for safeoperation.P2E1E2Solid RotorFor maximum stored kinetic energy.EASE-OF-USESelf-Aligning RollerBearingsProtected with double sealingarrangement to keep outcontaminants.Bridge BreakerQuickly and easily clears feedmaterial bridge-overs.P2D3S1P1D2D1D2D3DURABILITYBreaker BarsWear resistant manganese impactbar sleeves offer additional protectionagainst abrasion.Adjustable Stripper BarProtects the rotor assembly andcrusher from damage when noncrushablematerial enters thecrushing chamber.Wear LinersBolt-on design eliminates costlydowntime associated with damagecaused by unprotected surfaces.

Profitable Performance | Multiple Configurations | Proven DesignROTOR Diameter-Width Weight CapacityMODELUp To(in / mm) (lbs / kg) (tph / mpth)3850 38 / 965 - 50 / 1270 40,900 / 18,552 450 / 4084654 46 / 1168 - 54 / 1372 50,950 / 23,110 750 / 6806064 64 / 1626 - 60 / 1524 88,600 / 40,188 1019 / 924BenefitsWear-resistant manganese impactbar sleeves offer additionalprotection against abrasion.Liners bolt from outside of structurefor maximum holding protection.Tramp iron safety release on lowerbreaker bar to protect crusher fromnon-crushable materials.www.kpijci.com

VERTICAL SHAFT IMPACTThe efficient and versatile design of KPI-JCI’s VSI crushers deliver highly consistent end products forjobs that demand precision. KPI-JCI’s VSI crushers are available in both stationary and portableconfigurations and crank out up to 500 TPH. With the capability to run in standard, semi-autogenousand fully autogenous, our models meet the most stringent material specs, allowing you to meet thechallenges of any job you face.PERFORMANCESAFETYP1P2D1Shoe and TableMultiple configurations are availableto meet all your abrasive and nonabrasiveapplications.Autogenous ConfigurationRotor and hybrid rock-self designdelivers proper internal crushergeometry for maximum productionat the lowest cost.DURABILITYFeed TubeHeavy-duty construction andexternally adjustable compensatesfor excessive wear normallyexperienced by other non-adjustablesystems.S2E1 P1STANDARDD1S1P2P2AUTOGENOUSS1S2E1Hydra-ArmOptional hydra-arm assembly liftsthe crusher lid for 360 degreesof internal crusher viewing whichprovides safe and efficient access formaintenance.Fully ProtectedLid assembly is equipped with boltonliners and large inspection doorsfor internal component viewing andsafe, easy access to wear liners.EASE-OF-USEAnvil RingAdjustable anvil ring provides properalignment for maximum efficiencyand anvil utilization.STANDARD WARRANTYThe standard warranty period is (1) year or two-thousand (2000) hours,whichever comes first, from date of delivery to the first end user.

Highly Efficient | Unmatched Precision | Proven FlexibilityMODEL Feed Tube Weight Capacity Up ToDiameter(in / mm) (lbs / kg) (tph / mpth)1500 8.5 / 216 13,200 / 6,000 150 / 1362500 11.4 / 290 18,000 / 8,182 300 / 27282 14 / 356 24,000 / 11,000 400 / 3634500 16 / 406 29,600 / 13,320 500 / 453120 18 / 457 32,100 / 14,595 500 / 453BenefitsAutogenous configuration producesmore spec material in a singlepass.Efficient design decreaseshorsepower requirements.Reversible, replaceable andadjustable wear parts reduceoperating costs.Multiple shoe table and rotorconfigurations are easilyinterchangeable.

CASE STORY: CJ Moyna & Sons, Inc.Crushing on the RunTracked Equipment Helps Contractor Meet Deadlines“In the past, with recycle jobs, we would typicallybreak, haul, crush and truck before we put thematerial back down,” says Jason Marmann,equipment manager for CJ Moyna & Sons Inc.,based in Elkader, (eastern) Iowa. But Marmann saysMoyna’s recycle projects in the past had all beencounty and state road projects. “Crushing along a10-mile stretch of Interstate, however – this was afirst for us,” he says.Marmann is referring to 10 miles of northbound I-35in south-central Iowa. The highway was concrete withasphalt overlay, and Moyna had won the bid to pullthe old pavement, handle grading, recycle theasphalt and concrete, and place the material backonsite for use as sub-base and granular sub-baseprior to paving.“We have a pretty large fleet of portable and trackedequipment that we use for recycle jobs, in our smallerpits and for added production. But when we won thisI-35 project, we knew we needed to find trackedequipment with the production capacity that wouldallow us to crush all of the material onsite.”The ability to crush recycled asphalt and concreteonsite is not only a cost-saver to the contractor –trucking material is arguably the highest cost incurredin a project such as this, even if the material isrecycled for reuse – but the practice is alsoenvironmentally friendly and it boosts safety withfewer trucks on the road during the project.Walk the LineMoyna determined that for the I-35 grading andrecycling job, the best solution would be to employtracked plants that could follow the grade and moveunder their own power. And Marmann says thatideally Moyna wanted a tracked processing systemthat would allow the company to crush, screen andwindrow material as it simultaneously walked thegrade along the highway — crushing on the run, soto speak. “We had another project going on at thesame time — a runway project for the Cedar Rapidsairport — so we needed mobile equipment thatwould give us good production, too. So the twoprojects justified the equipment purchase. The onlymanufacturer we found with equipment that couldprocess material on the go and meet our productiongoals was KPI-JCI.”Moyna had worked closely with factory personnel inYankton, S.D. and Eugene, Ore., as well as theirlocal dealer, Road Machinery & Supplies Co. (RMS),for prior equipment purchases, and this purchase wasno different. “We had made factory visits in 2008and 2009,” he says. “And even then we talkedopportunities and where we see the market going.They were very hands-on and very open with the linesof communication. They listened and they haveadjusted and tailored their products to fit the market.”Marmann says this willingness to work with Moynaalso played into its ultimate equipment choice. Thecompany made its decision in late 2009, and thetracked machines they ordered, a KPI-JCI FT5260

I-35 site near Osceola, Iowahorizontal shaft impact (HSI) crushing plant and aKPI-JCI FT6203 6-ft by 20-ft three-deck horizontalscreen plant, were delivered to the I-35 site nearOsceola, Iowa, in April 2010.Moyna’s responsibility for the I-35 project includedpulling up the concrete with its asphalt overlay ina 10-mile stretch along the northbound lanes. Themilled asphalt was stockpiled along the outsideshoulder. Moyna broke the concrete with anexcavator and left it piled along the median shoulder.The asphalt-treated base under the concrete was thenchunked and laid on top of the asphalt overlaymillings. As the company graded the road site, itcrushed the asphalt with a KPI-JCI FT4240 closedcircuitHSI plant and put that material down on thegraded road site as sub-base. The FT5260 andFT6203 plants then processed the concrete material,fed at 6-in minus, crushing and screening it to1-1/2-in for use as granular sub-base. Marmannexplains that the granular sub-base provides excellentdrainage for stormwater control. And after that step,the paving contractor for the job came in behindMoyna, adding asphalt-treated base followed byconcrete pavement slabs to complete the project.Set Up and GoThis project was Moyna’s first Interstate highwayrecycling job, and it was KPI-JCI’s first setup with anFT5260 and FT6203 crushing and screening as theplants walked the grade. “For a first time for bothsides, it went really well,” says Marmann. “If we hadquestions or little tweaks that needed to be done forour applications, between RMS and KPI-JCI, we couldtalk to them one day and have a solution by the next.It was pretty flawless. And the beauty of it — thissetup is so versatile and usable — at one point whenwe needed material really quickly in one of our pits,we pulled the plants off of the I-35 job, unloaded atthe pit, put the plants together and started crushing,just like that.”From the start, the tracked crusher and screen provedtheir worth under tight deadlines and unpredictableconditions. “We’ve had incredible amounts of rain inIowa in the last two to three years,” Marmann says.“We have to have machines that work well when thesun shines, and also allow us to do some recycleprocessing in the rain.Despite heavy rains and pulling the new KPI-JCI plantsfor other applications, CJ Moyna was able tocomplete its I-35 project on time and within budget.“If the equipment hadn’t performed for us, it wouldhave been hard for us to make up for that lost time.”“The only manufacturer we foundwith equipment that could processmaterial on the go and meet ourproduction goals was KPI-JCI.”- Jason Marmann, Equipment ManagerCJ Moyna & Sons Inc.

More Uptime. More Profits.The team at KPI-JCI and Astec Mobile Screens is dedicated to more thanjust manufacturing the industry’s best crushing, screening and washingequipment — we’re here to improve the overall effectiveness and strengthof your operation. That means focusing on service, support and trainingas well.Your customer support team, local KPI-JCI Dealer and factory-trainedtechnicians provide service before, during and, most importantly, afterthe sale — ensuring your equipment stays up and running with genuineparts and industry-leading service. We even make and stock parts to non-KPI-JCI and Astec Mobile Screens equipment and provide world-classtraining on every piece of equipment we manufacture.All that in an effort to keep your operation up and runningas efficiently and profitably as possible.