Mil-Aero - Ideal Industries Inc.

Mil-AeroPRECISION WIRE PROCESSING®

The way every job should be.PerformanceEvery day, you count on your wire processing tools to be reliable and accurate. We go to great lengths to makesure each of our products uphold those standards and remains simple and easy-to-use. After all, you shouldbe spending your time concentrating on the job, not the tools.ProductWhen you buy IDEAL, you get more than a quality instrument. Service is part of all products bearing the IDEALlogo. We provide a free wire application service to help you decide which of our products will solve your needs.We also offer helpful seminars and in-field training to help you get the most from our tools.PrideWe develop solutions to meet Mil-spec wire stripping requirements. We continue to work with aerospace engineers todevelop solutions for their demanding wire stripping needs. That dedication will always be a part of the IDEAL name.Outstanding products, comprehensive technical service andthe trusted name of IDEAL — The way every job should be.

Table of ContentsStripmaster ® 950 Wire Stripper ...................... 6-7STP Stripping System .............................. 8-9Pro Coax Cable Stripper...........................10-11WireMaster Laser & Wire Cable Stripping System ..12-13Ringer Shielded Cable Strippers.....................14STP Jacket Remover.................................16Pneumatic Wire Strippers ............................ 17Heat Elite Heat Guns .............................18-19Wire Stripping Basics ................................20Custom Stripmaster ® Wire Strippers Basics ............21Custom Stripmaster ® Wire Strippers................22-24Custom Stripmaster ® Lite Wire Strippers ...............23MIL-Spec Application Guide ......................25-27MIL-Spec Cable to MIL-Spec Primary Wire Cross ......28Calibration Procedures...............................29Accessories .....................................30-31Ergo-Elite Stripmaster ® Wire Stripper ..............32-33Stripmaster ® and Stripmaster ® Lite Wire Strippers .. 34-36Wire Strippers .................................. 38-39Alphabetical Index ..................................40Catalog Number Index............................41-42Free Application Engineering Service ..................43

Selecting the right wire or cable to meet the designspecifications in manufacturing any electrical or electronicassembly is only the first step. Just as important as choosingthe proper wire or cable is how that wire or cable is prepared.Faulty stripping, cutting and crimping must be eliminated toachieve maximum performance from the wire or cable. InPRECISION production situations precision wire preparation is essential.The key to consistent precision wire preparation lies in thetool used. That’s where this guide can be of value to you.This guide gives you basic information on common wirepreparation problems and how to eliminate them by choosingthe right IDEAL tool for each job. IDEAL offers the broadestrange of wire stripping tools available. IDEAL is the onesource for wire preparation tools and equipment.This guide is geared to in-plant training of productionforemen, tool room employees, calibration inspectorsand assembly personnel.RELIABILITY4 Mil-Aero Precision Wire Processing

PRODUCTIVITYWire Diameters AffectStripping RequirementsA variety of factors determine just how precisely a wirecan be stripped. Among these are gauge, insulation type,concentricity and others. It would seem that common wiregauges would have equal measurements. This is a commonmisconception. Wire conductor diameters can differ just asinsulation thicknesses vary. Both factors are important whenselecting the proper blades, wire stripper and stripping methodof specific applications. The type of wire to be stripped and thetype of stripping required, non-precision or precision, will helpdetermine the stripping tool and/or method to be employedfor optimum results.ERGONOMICSIDEAL INDUSTRIES, INC.5

Stripmaster ®950 Wire StripperOur top engineers designed this electrically operated,pneumatic precision wire stripping unit to get the jobdone right...every time. It accommodates six different wirediameters without switching tools or blade sets, making itone of the most versatile wire strippers IDEAL offers.n Pneumatic precision wire stripper automatically strips30 AWG through 10 AWG solid or stranded wiren Accommodates six different wire diameters withoutswitching tool or blade setsn Electronic triggering for easy and accurate stripsn Meets military and commercial wire strippingspecificationsn Replaceable wire guides and blades for maximumflexibilityn Controls strip length accurately from .125 in. min.to .630 in. max.n Enclosed blade and wire stripping arean Individual adjustable strip lengths for each portn Eliminates repetitive motion disordersDescriptionStripmaster ® with individually adjustable strip lengthsper stripping hole*Stripmaster ® with external adjustment knob forcommon strip length adjustment*Cat. No.45-95045-950-1Stripmaster ® with permanent gripper assembly installed 45-954AccessoriesStandard blade and bushingsConsult FactoryPermanent Gripper Assembly 45-950-4Air filter/regulator 45-906220V, 50Hz Transformer 45-951T ® -Cutter Lite Wire Cutter 45-260Hex Key Set 691.02012V Adapter (transformer) K-7156* 3 ft. of wire for each wire stripping hole must be supplied at time of order.Customized identificationlabel configured to eachcustomers requirements.6 Mil-Aero Precision Wire Processing

STP Stripping Systemn Programmable Shielded Twisted Pair cablestripping system meets strict tolerancesn Hot-blade thermal cable stripping systemadjusts to protect shielded cable foraccurate stripping every timen Automatically adjusts for cable upto .3125 in. (7.9mm) diametern Cycles in as little as six secondsn Stores up to 500 batch programsn Fits in a 24 in. workspacePrecision Stripping ApplicationsTwo StageNormal StripDescriptionShielded Twisted Pair Cable Stripping System w/one set of blades,one set of front and rear gripper pads, power cord, 6 ft. air hose, slugejector tray, T ® -Cutter Lite Wire Cutter, keys and operation manualCat. No.STP, 115 VAC, 60 Hz 4A 45-930STP, 230 VAC, 50 Hz 2A 45-935Air Regulator 45-906Replacement Blade Set K-7763Replacement Front Grip Pad (two required)Replacement Standard Rear Grip Pad (six required)Replacement Optional Firm Rear Grip Pad (six required)LA-2408LA-2414LA-2808Gripper Slug Remover 45-333T ® -Cutter Lite Wire Cutter 45-260Mounting Bracket K-6809Double CutWindow Mode8 Mil-Aero Precision Wire Processing

Technical DataStrip Lengths:Minimum: .125 in. (3mm)Maximum: .630 in. (16mm)Capacities: Minimum: 30 AWG (.05mm 2 )Maximum: 10 AWG (6.0mm 2 )Accuracy:Voltage:Air Pressure:Air Filter:Blade Type:Guide Bushings:Dimensions:Weight:Warranty:Meets Military Specifications in most applications.12V required for operation. 120V/60Hz transformersupplied as standard. For 220V/50Hz application,order 45-951 transformer.65 PSI max.Recommended, but not required.Heat treated steel knife or die-type blades are available.Precision molded and machined Delrin.Width: 6.6 in. (168mm)Depth: 11.3 in. (287mm)Height: 6.8 in. (173mm)13 lbs. (5.90 Kgs)1-year limited warrantyWire guide bushingsare sized to the outsidediameter of the wire.Production RatesProduction Conditions Pieces/Hour Hours/100 Pcs.Short Strip 1 /8 in. (3mm) 2,200–3,000 .033–.040Medium Strip 1 /4 in. (6mm) 2,000–2,200 .046–.056Long Strip 1 /2 in. (13mm) 1,500–1,700 .059–.067Die-type bladeshelp provide properalignment anda quality strip.AN AEROSPACESTANDARDDimensional Information6.89(173mm)11.39(287mm)6.69(168mm)Permanent GripperAssembly (45-950-4)A permanent gripper (available foreither the 45-950 or the 45-950-1)helps with the hard to grip wiresand provides longer gripper life inhigh production usage. Permanentgrippers require a factory installedcustom face plate with gripperssized to match your specific wiresizes, and must be specified attime of order.IDEAL INDUSTRIES, INC.7

n The STP automatically adjusts to the size of cable beingstripped and readily accepts cable diameters up to amaximum of 0.3125 in. (7.9mm).n Strip lengths are adjustable in inches or millimeters froma minimum of 1.25 in. to a maximum of 6.00 in. (31.7mmto 152.4mm).n Cycle times may be completed in as little as six seconds.n User-friendly keypad emits audible tone and providestactile feedback.n Large, easy-to-read display shows program mode, operatingfunctions, input prompts and service message.n Stores up to 500 batch programs for frequently run jobsin non-volatile memory, optimizing setup and production.n Password Security System protects against programmodification.n Safety interlock disconnects electrical power if machineis opened during operation.n Keyed locking mechanism inhibits unauthorized entryinto the machine.n Developed for bench-top use, the STP Stripping Systemfits on a 24 in. deep workspace.Technical DataStrip Lengths:Strip DiameterRange:Voltage:Air Requirements:Blade Type:Dimensions:Weight:Warranty:— ConformMinimum: 1.25 in. (31.7mm)Maximum: 6.00 in. (152.4mm)Minimum: 0.06 in. (1.5mm)Maximum: 0.3125 in. (7.9mm)Selectable power supply is equipped with an EIC power linereceptacle and can easily switch between 110–120V 60Hzto 220–240V 50Hz.Air must be clean, dry and pressure regulated to100 PSI. An optional air regulator (IDEAL Part No. 45-906)is available.Thermal/mechanicalWidth: 10.5 in. (261mm)Depth: 23.5 in. (597mm)Height: 12.25 in. (318mm)65 lbs. (29.5 Kgs)1-year limited warrantyDimensional Information23.59(597mm)8.29(208mm)STP Stripping Systemfor Shielded Twisted Pair Cable11.69(295mm)1 2 34 5 67 8 09S_ UG TRAY LABELIDEAL INDUSTRIES, INC.9

Pro Coax Cable Strippern Exclusive orbiting blade technology strips a variety ofcoaxial, triaxial, multi-conductor cables, hook up and singleconductor wire up to .275 O.D.n Strip length up to 1.500 in. maximumn User-friendly large Graphical Use Interface (GUI)n Titanium Nitride coated HSS cutter bladeStrip lengths are adjustable in inchesor millimeters from a minimum of.001 in. (.01mm) to a maximumof 1.500 in. (38mm).Technical DataMax. Cable DiameterMin. Cable DiameterMax. Strip LengthMin. Strip LengthStripping Length IncrementsMax. Stripping Steps 5Program CapacityCycle TimeMachine DimensionsMachine WeightWarranty0.275 in. (7mm)0.0394 in. (1.0mm)1.500 in. (38mm).001 in. (.01mm).001 in. (.01mm)999 cable programs7 seconds depending upon cable type andprogrammingWidth:Depth:Height:35 lbs. (15.8 Kgs)8.5 in. (216mm)16 in. (406mm)12 in. (305mm)1-year limited warranty10 Mil-Aero Precision Wire Processing

Stores up to 999 batchprograms for bothfrequent job runs andlow quantity job runsFully programmable up to5 steps strip for coaxial andtriaxial cable applications45-559 45-557 45-558User-friendly Large GraphicalUser Interface allows all cablesetup data to be displayedand edited simultaneouslyPassword Security Systemprotects against programmodificationInterchangeable wire guidesto assure a repeatable qualitystrip every timePrecisely adjustablecable centering forstripping qualityDescriptionCat. No.Pro Coax Cable Stripper (120V) 45-552Coax Replacement Cutter Blade Set 45-554Coax Replacement Gripper Blade Set 45-555Coax Replacement Clamp Jaw Assembly 45-556Coax 60 pc. Wire Guide Set 45-557Coax 120 pc. Wire Guide Set 45-558Coax 20 pc. Wire Guide Set 45-559IDEAL INDUSTRIES, INC.11

WireMaster Laser Wire & Cable Stripping Systemn Benchtop configurationn Programmable up to 999 recipesn Longitudinal or spiral slit for easy removal ofinsulationn Easily strip from 0.005 in. to 0.150 in. diametersn Makes a complete 360° lazen Single hole insertion, requires no fixturingLaser strip alltypes of wireand cable!DescriptionCat. No.WireMaster I Laser Wire Stripper 45-560WireMaster II Laser Wire Stripper w/Slitting Capabilities 45-561Single strand wires can be strippedin less than one second!Strip & Slit Wires• Remove long length stripped ends easily withstrip & slit• No more exacto knifes and tweezers, and nomore wire damage• Any size and length - simple changeover inseconds• Slit variations selectable for your specificrequirementsStrip & SlitSpiral12 Mil-Aero Precision Wire Processing

"Precision Stripping for Aerospace • Defense •Medical • Automotive & More!"Mechanical, thermal and chemical wire stripping processes can causedamage to the underlying conductor. That damage can affect electricalcomponent performance causing unacceptable conductor failures inmission critical electronics. Laser wire stripping technology guaranteesthe elimination of these problems.The WireMaster Laser Wire & Cable Stripper produces a CO2 laser light which vaporizes insulation material whileharmlessly reflecting off the metal conductor. Laser technology eliminates the need for replacement blades while producingthe highest quality insulation removal. Simply, laser technology delivers the absolute best quality and most precise wirestripping available.Virtually all types of wire insulation can be removed quickly and efficiently using laser technology - single conductor,multi-core, twisted pairs, coaxial cable and much more. The WireMaster Laser Wire & Cable Stripper can strip wires withdiameters as low as 0.001 in. and can hold tolerances as tight as 0.001 in. The non-contact process yields the mostflexible, highest quality and most reliable method of stripping and slitting available. Strips made with the WireMasterLaser Wire & Cable Stripper will meet the toughest conductor damage requirements of the FAA, NASA, and the DoD.SpecificationsWireMaster IWireMaster IIMechanicalLaser10W CO210W CO2Width: 15.5 in. (368mm) Width: 14.5 in. (368mm)Dimensions Height: 12 in. (305mm) Height: 13 in. (330mm)Length: 24 in. (610mm) Length: 28 in. (711mm)Weight 70 lbs. (31.75 Kgs) 103 lbs. (46.72 Kgs)110-120 Vac, 50/60 Hz 10 110-120 Vac,Amp. 1 phase50/60 Hz 10 Amp. 1 phaseFacilityVacuum (optional)Vacuum RequiredRequirementsCompressed Air / Nitrogen Compressed Air / NitrogenRequiredRequiredWire Size(Outside Dia.)Wire ConfigurationInsulationsStripping Lengths/Methods0.005 in. - 0.150 in.(0.127mm - 0.786mm)Others optionalSingle CoreTeflon (PTFE), Tefzel (ETFE),Polyimide, Kapton, othersoptionalSingle End Wire0.062 in. - 1.0 in.(1.57mm - 25.4mm)0.005 in. - 0.150 in.(0.127mm - 0.786mm)Others optionalSingle Core, Multi Conductor,Coaxial, others optionalTeflon (PTFE), Tefzel (ETFE),Polyimide, Kapton, othersoptionalSingle End Wire 1.0 in. - 6.0 in.(25.4mm - 152.4mm)Cable Shield Stripping up to 6 in.(152.4mm)Shielded Wire, T-Strip, SpiralIDEAL INDUSTRIES, INC.13

Ringer Shielded Cable StrippersPrecision stripping for most non-round shielded cable and otherouter cable jackets, including extruded Teflon ® insulations.n Spring-loaded cutting head holds cable with consistentlyaccurate tension, removing any need for adjustment.n V-notch jaw automatically positions and holds cable,increasing cutting accuracy.n Fixed blades are sized to insulation thickness, preventinginaccurate cuts, and stainless steel construction assureslong life.n Wire guide roller maintains stripping head alignment,producing a square, clean cut.n Not recommended for layered wrapped cable constructions.Description Blade Color Cat. No.Cable Stripper, 5 Mil insulation,includes BladeCable Stripper, 8-10 Mil insulation,includes BladeCable Stripper, Cable diametersup to 0.12 in.Cable Stripper, Cable diametersfrom 0.12 in. to 0.22 in.Cable Stripper, w/“deep V” forcable diameters up to 0.30 in.K-6492 (Orange) 45-401K-6493 (Yellow) 45-402soldseparatelysoldseparatelysoldseparately(Blue) 45-400(Red) 45-403(Green) 45-40445-400For cable diameters upto 0.12 in. Blades soldseparately.45-401For 5 Mil insulation thickness,including Kapton ® . Comeswith K-6492 blade. Cablediameter from 0.012 in.to 0.22 in.45-402For 8–10 Mil insulationthickness, including Kynar ® .Comes with K-6493 blade.Cable diameter from 0.012in. to 0.22 in.45-403For cable from 0.012in. to 0.22 in. diameter.Blades sold separately.45-404With “deep-V” for largercable diameters; up to0.30 in. Blades soldseparately.Teflon ® and Kapton ® are registered trademarks of E.I. duPont de Nemours and Company.Kynar ® is a registered trademark of Pennwall.14 Mil-Aero Precision Wire Processing

Ringer Shielded Cable StrippersStripping ApplicationsScore CutAxial CutRotate the tool down and awayfrom you. Only two or threerevolutions of the tool are usuallyrequired to score the insulation.Remove the tool and bend cableat high spots on the score line,breaking the insulation loose.Use the front blade (sold separately).Can be used for making a lengthwisecut to remove long insulation slugs.Place cable in front notch, press toolhead together and pull tool throughto end of cable, flex along cut line.Use IDEAL Gripper SlugRemover to grasp slug andpull (sold separately).Preset springBlades – For use with any Ringer Shielded Cable Stripper.Select blade with cutting depth less than insulation thickness.Contact IDEAL INDUSTRIES, INC. for FREEApplication Engineering Service, bladeselection and special stripping requests.Replacement BladesV-notch jawCuttingDepthCat. No.CuttingDepthCat. No.CuttingDepthCat. No..0030 in. K-6491 .0100 in. K-6497 .0180 in. K-6503.0044 in. K-6492 .0110 in. K-6498 .0200 in. K-6504.0060 in. K-6493 .0120 in. K-6499 .0220 in. K-6505Fixed bladeWire guide roller.0070 in. K-6494 .0130 in. K-6500 .0250 in. 45-2108-1.0080 in. K-6495 .0140 in. K-6501 .0050 in. 45-2780-1.0090 in. K-6496 .0160 in. K-6502 .0054 in. 45-2777-1Select blade with cutting depth less than insulation thickness.Wire-StopsIDEAL Gripper DescriptionCat. No.Up to 2 1 /2 in.LB-8252 1 /2 in. to 5 in. LB-840DescriptionCat. No.Slug Remover 45-333IDEAL INDUSTRIES, INC.15

STP Jacket RemoverThe STP Jacket Remover offers the perfect solution for removing the outer jacket ofShielded Twisted Pair (STP) Cables. The compact, user friendly pneumatic STP JacketRemover reduces the effect of Repetitive Motion Disorder by eliminating the manualremoval of difficult STP jacket insulations up to .250 in. diameter. The partialstrip mode slides the outer jacket up to .250 in. creating a windowstrip application. Its compact design requires minimumbench space with an option of vertical storagewhen not in use.n Designed for removing the outer jacketof Shielded Twisted Pair (STP) cablen Partial strip moden Compact bench machine designn Easy view wire entry portn Deep storage trayn Removes outer jacket insulationup to .250 in. diametern Removes insulation jacket up to .5 in. min. to a4.5 in. slug length. Capable of removing up to 6 in.max. slug length with an additional operation.DescriptionCat. No.STP Jacket Remover 45-910Replacement Gripper Pad/SetLA-2415Easy view wire entry portfor consistent loading.Quick replaceable gripperpads reduce down time.Dimensional Information4.759(120mm)Large actuation triggerfor one-hand operation.12.239(310mm)3.289(83mm)4.509(114mm)16 Mil-Aero Precision Wire Processing

Pneumatic Wire StrippersThe versatile and lightweight Pow-R-Lite II Pneumatic andPow-R-Master ® II Pneumatic Wire Strippers are designedfor operator comfort while supporting a wide range of wirestripping applications. One-Touch lever actuation requiresminimal hand pressure reducing the potential for RepetitiveMotion Disorder.n Hand-held pneumatic powered wire strippers for varioussingle wire conductors from 16–30 AWGn Interchangeable blade offers wire application versatilityusing either the requirements of the Stripmaster ® Die-Typeblade series for Mil-Spec wire stripping or the Stripmaster ®Knife-Type blade series for general purpose wirestripping applicationsn Rotating stripping head for ease of left-hand orright-hand operationn Adjustable Speed Control allows the operator to regulatethe speed of the stripping operationDescriptionCat. No.Pow-R-Master ® II Pneumatic Wire Stripper (blades sold separately) 45-2530Pow-R-Lite II Pneumatic Wire Stripper (blades sold separately) 45-600Wire Stop (45-2530) L-5270Wire Stop (45-600)LB-1195Air Regulator (45-2530 & 45-600) 45-906#45-2530Pow-R-Master ® II PneumaticWire Stripper uses same bladesas Custom Stripmaster ® andStripmaster ® Wire StrippersTechnical Information 45-2530 45-600Strip Lengths: Minimum:Maximum:Dimensions:Length:Width:Height:Weight:6 5 /8 in.2 in. dia.2 5 /8 in.1.75 lb.1/8 in.1/2 in.7 7 /8 in.1 1 /2 in. dia,2 1 /2 in.1.65 lb.Air Requirements: 0.725 SCFM 0.545 SCFMPSI Requirements:Air Hose Length:Warranty:80–120 PSI9 ft.1 year limited#45-600Pow-R-Lite II Pneumatic WireStripper uses same blades asCustom Stripmaster ® Lite andStripmaster ® Lite Wire StrippersIDEAL INDUSTRIES, INC.17

Heat Elite Heat GunsThese IDEAL Heat Guns employ highly usefultechnical features for limitless applications. Threedifferent heat guns allow users to fit capabilities totheir own needs. The Heat Elite has a two-step on/off temperature and airflow control switch for generalapplications. For more specific temperature control,the Heat Elite Pro features a stepless temperatureadjustment dial. And for the greatest level of control,the Heat Elite Plus employs an intelligent LCD digitalterminal with seven preset application functions.n IDEAL line features three heat guns with differentlevels of adjustabilityn Designed for a variety of applications includingshrinkable tubingn Ergonomic design comfortably distributes weightn Adjustable temperature ranges as high as 1200° FThe Heat Elite Plus features preset application functions and aprogrammable temperature range high enough for soldering.Use with IDEALHeat-Shrink Tubing.Available in a varietyof diameters and lengths.18 Mil-Aero Precision Wire Processing

Thermo-Shrink ®Heat Shrink KitKit includes:n Heat Elite Pro Heat Gunn Eleven sizes of thin-wall heatshrinkable tubing disks( 3 /64 in. – 1 in.)n Small deflectorn Premium T ® -Cutter Wire CutterDescriptionCat. No.Kit includes: 46-203, 45-223, 46-941 & 46-600 through 46-610 46-007Heat Elite Plus LCD Heat Gun Kitn Temperature range —180°F – 1200°F(80°C – 650°C)n Double-insulated power cordn Ergonomical distributionof weightn Comfortable non-slip handlefor ease of usen LCD display with memory functionsn Temperature and airflow adjustmentsn Stand-by mode to minimize the energy consumptionn Ceramic heating element ensures long-term coil performanceHeat Elite Heat Gun Kitn Temperature range —930°F (500°C)n Two-step switch for heat andair flow adjustmentsn Double-insulated power cordDescriptionHeat Elite Plus LCD Kit — Includes 46-204 Heat Gun, 46-941Small Deflector, 46-952 Welding Adapter, 46-953 Solder ReflectorAdapter, 46-955 Overlap Welding Adapter, 46-956 Pressure RollerCat. No.46-204n Ergonomical distributionof weightHeat Gun Accessoriesn Description Comfortable non-slip handle for ease of useHeat Elite Kit — Includes 46-202 Heat Gun,46-941 Small Deflector and 46-954 Wide-Slot AdapterCat. No.46-20246-95046-94146-95146-95446-953 46-952 46-95546-956Heat Elite ProHeat Gun Kitn Temperature range —180°F – 1020°F (100°C – 550°C)n Two-step switch for heatand air flow adjustmentsn Double-insulated power cordn Ergonomical distribution of weightn Comfortable non-slip handle for ease of useDescriptionSmall Deflector, 1 1 /4 in. diameter(For use with all Heat Elite Heat Guns)Cat. No.46-941Reduction Adapter (For use with 46-203 and 46-204) 46-950Glass Protection Adapter (For use with all Heat Elite Heat Guns) 46-951Welding Adapter (For use with 46-203 and 46-204) 46-952Solder Reflector Adapter (For use with 46-204) 46-953Wide-Slot Adapter (For use with all Heat Elite Heat Guns) 46-954Overlap Adapter (For use with 46-203 and 46-204) 46-955Pressure Roller (For use with 46-204) 46-956n Potentiometer for infinitely temperature adjustmentDescriptionHeat Elite Pro Kit — Includes 46-203 Heat Gun, 46-941 SmallDeflector, 46-950 Reduction Adapter and 46-954 Wide-Slot AdapterCat. No.46-203IDEAL INDUSTRIES, INC.19

Wire Stripping BasicsThere are two basic levels of wire stripping—precision and nonprecision.The first type, precision wire stripping, is employedwhere extreme reliability and critical tolerances must be achieved.Aircraft, computers, aerospace, missiles, radar, and guidancesystems, and communications systems are examples of productswhere precision wire stripping is required. In many cases, themilitary standard is called for. Meeting that standard is rigidlyenforced and calls for the highest quality precision wire stripping.The second, non-precision stripping, is used in the manufacturingof lighting fixtures, electrical appliances, automotive harnesses,etc. Required here are wire strips that assure product reliabilityand are obtained at a relatively low cost.For each type of wire stripping and production requirement,the best tool and/or method to get the job done right mustbe determined.20 Mil-Aero Precision Wire Processing

Custom Stripmaster ®Wire Strippers BasicsThe first of the “controlled action” hand strippers is the CustomStripmaster ® Wire Stripper. Die-type blades allow this toolto perform precision stripping. The design incorporated acounter-bore hole acting as a support, centering the conductorand preventing the blade cutting surface from contacting thesurface of the conductor. Die-type blades are manufactured inmatched sets to assure accuracy and precision stripping. TheCustom Stripmaster ® Wire Stripper has simple, one-squeezeoperation. Just insert wire between blades to desired length,squeeze handles and release.Because of the wide variety of wire used today, there is agreat need for “specials.” These can consist of almost anycombination of hole sizes with almost any combination ofcutting hole and counterbore dimensions.Contact IDEAL INDUSTRIES, INC. for Free ApplicationEngineering Service.AN AEROSPACESTANDARDIDEAL INDUSTRIES, INC.21

Custom Stripmaster ®Wire StrippersThe Custom Stripmaster ® Wire Stripper has set the industry standard inhand-held, precision wire strippers for fast, accurate wire stripping withits one-step, squeeze-action stripping and unique precision blade design.This light-weight wire stripper, made from sturdy die-cast zinc, isdesigned for maximum mobility and high productivity in all typesof non precision and precision stripping applications.The Custom Stripmaster ® Wire Stripper offers extra leverage withits spring-action mechanical design for reduced operator effort.It can be customized with your choice of gripper pads and bladesets to match your wire stripping requirements.The comfort grip handles are color-coded to identify the best toolfor the application. Red handles are used on frames with the thinstationary gripper pad for larger wire (10–14 AWG). Black handlesare used on frames with the thick stationary gripper pad for smallerwire (16–30 AWG). When replacing blades, care must be exercisedto put them into the correct frame with the correct gripper set.Optional short-stop latch and transparent wire stop increasestool versatility and insures consistent strip lengths.Gripper pads hold the wire securely ina centerline relationship with the blade.Die-type blades incorporate a counterboredhole sized to the insulation and an inner cuttinghole sized to the conductor. This variesdepending on insulation type and thickness.WireInsulation slugGripperDie-type blade22 Mil-Aero Precision Wire Processing

Custom Stripmaster ®Wire StrippersSturdy die-cast bodyComfortable plastichand gripsGripperDie-type bladesCustom Stripmaster ®Lite Wire StrippersThe Custom Stripmaster ® Lite Wire Stripper marks the beginning of a new era oflight-weight, precision wire strippers designed specially for improved operator comfort.It utilizes the same type of precision die-blade construction and features an optionalshort-stop latch and transparent wire stop.Built of sturdy die-cast zinc, this little stripper weighs 50% less than its full-sized counterparts,and will impress you with both its ease of operation and durable performance.n At 3/4’s of the size of the Custom Stripmaster ® , its compact size more comfortablyfits the human hand. A much shorter stroke is also required for a complete strip,which increases wire stripping productivity.n Requiring 1 /3 less hand pressure for each wire stripping action.n Strips 16–30 AWG, solid or stranded wire. Choose from a wideselection of precision blade configurations or contact the factoryfor die-type blades to match your needs.n Optional short stop latchn Cushioned comfort-grip handlesn Replaceable grippersIDEAL INDUSTRIES, INC.23

Custom Stripmaster ®Wire StrippersFor over sixty years IDEAL INDUSTRIES INC. has been theleader in precision wire stripping. Utilizing die type bladesin our Custom Stripmaster ® , Custom Stripmaster ® Lite WireStripper, and our Stripmaster ® 45-950 Wire Strippers allowus to offer the best strip available today.There are two critical components to each opening to stripwire with die type blades, the cutting hole and the counterbore.Cutting holes cut the insulation to be removed and are sizedto be just slightly larger in diameter than the conductor diameter.Counterbores play a very important roll. Counterbores are sizedbased upon the outside diameter of the finished wire, and aresized to be slightly larger than the outside diameter of the finishedwire. Counterbores are necessary to keep proper alignment whilethe tool actuates, insuring that the user does not scrape, nick ordo any other damage to the conductor.Conductor DiameterInsulation ODCutterCounterboreCutterCounterboreWire Size AWG26 24 22 20 18 16 14 12 100.0230.0390.0230.04650.0220.0520.0280.0430.0280.0550.02920.05950.0340.0520.0340.05950.0350.06350.0420.05950.0420.0670.0420.073Tolerances: Cutter Dia.: ± .001; Counter-bore Dia.: ± .0020.0520.0700.0520.07850.0520.0860.0610.0810.0610.0890.0620.0960.0760.09350.0760.1040.0760.1130.0960.1130.0960.1250.09370.1380.1190.1360.1190.1440.1160.154StripperCat. No.Blade OnlyCat. No.45-176 L-555945-177 L-556045-173 L-556245-174 L-556345-170 L-521045-171 L-521124 Mil-Aero Precision Wire Processing

MIL-Spec Application GuideWire SpecificationHand Toolw/BladeErgo-Elite, Custom Stripmaster ®ReplacementBlade OnlyWire RangeAWGHand Toolw/BladeCustom Stripmaster ® LiteReplacementBlade OnlyWire RangeAWGMIL-W-81044/4/5/645-170 L-5210 10–14 45-63245-633LB-912LB-91316–2220–26MIL-W-5086/1/7 45-171 L-5211 16–26 45-634 LB-914 24–30MIL-W-81044/8/9/1045-17345-17445-17555-2901*L-5662L-5563L-556455-2901-1*10–1416–2626–3016–26N/A45-63545-637N/ALB-915LB-917N/A16–2224–30MIL-W-16878/5 45-174 L-5563 16–26 45-635 LB-915 16–22MIL-W-81381/3/4 45-175 L-5564 26–30 45-637 LB-917 24–30MIL-W-22759/32/33/44/45/4645-198755-1987*45-165445-1987-155-1987-1*45-1654-116–2616–2616–2645-213345-211845-213245-211445-2133-145-2118-145-2132-145-2114-116–2420–2616–2420–26MIL-W-25038/3 55-2901* 55-2901-1* 16–22MIL-W-81044/11/12/13MIL-W-22759/34/35/41/42/4345-161145-250045-198755-1987*45-17845-1611-145-2500-145-1987-155-1987-1*L-556110–1410–1416–2616–2626–30N/AN/A45-213345-211845-640N/AN/A45-2133-145-2118-1LB-920N/AN/A16–2420–2624–30Raychem 44A021X, 44/051X 45-176 L-5559 10–14 N/A N/A N/AMIL-W-16878/4 45-1611 45-1611-1 10–14 N/A N/A N/AMIL-W-22759/11/12/22/2345-17755-5560*45-178L-556055-5560-1*L-556116–2616–2626–3045-213845-213945-64045-2138-145-2139-1LB-92016–2418–2624–30MIL-W-81044/16/1745-161145-161045-1611-145-1610-110–1416–26N/AN/A45-211245-2131N/AN/A45-2112-145-2131-1N/AN/A20–2616–24MIL-W-81381/1/2/6/7/8/9/10/17/2145-160945-155145-17845-1609-145-1551-1L-556110–1416–2626–30N/A45-261245-212545-640N/A45-2612-145-2125-1LB-920N/A16–2420–2624–30MIL-W-81381/11/12/13/14/2245-160845-165445-17845-1608-145-1654-1L-556110–1416–2626–30N/A45-211445-213245-640N/A45-2114-145-2132-1LB-920N/A20–2616–2424–30MIL-W-22759/18/1945-160845-155145-1608-145-1551-110–1416–26N/A45-261245-2125N/A45-2612-145-2125-1N/A16–2420–26MIL-W-81381/17/2145-152345-167245-163355-1633*45-1523-145-1672-145-1633-155-1633-1*16–2616–2616–2616–2645-212045-2121N/AN/A45-2120-145-2121-1N/AN/A20–2616–24N/AN/AMIL-W-81381/18/19/2046-160945-167245-155145-1609-145-1672-145-1551-110–1416–2616–26N/A45-261245-2125N/A45-2612-145-2125-1N/A16–2420–26*Note: 55-Series frames or replacement blades are not interchangeable with the 45-Series tools.Continued on Page 26IDEAL INDUSTRIES, INC.25

MIL-Spec Application Guide (continued)Wire SpecificationHand Toolw/BladeErgo-Elite, Custom Stripmaster ®ReplacementBlade OnlyWire RangeAWGHand Toolw/BladeCustom Stripmaster ® LiteReplacementBlade OnlyWire RangeAWGMIL-W-22759/16/1745-161145-198755-1987*45-1611-145-1987-155-1987-1*10–1416–2616–26N/A45-213345-2118N/A45-2133-145-2118-1N/A16–2420–26MIL-W-22759/7/8 55-1500* 55-1500-1* 16–22 N/A N/A N/AMIL-W-5086 TYPE IMIL-W-5086 TYPE II45-119245-115945-130245-1192-145-1159-145-1302-18–1210–1416–22N/AN/AN/AN/AN/AN/AN/AN/AN/AMIL-W-24640/19/22/23/24 45-1957 45-1957-1 14–22 N/A N/A N/AMIL-W-85485/5/6/7/845-192545-192445-1925-145-1924-110–1416–24N/AN/AN/AN/AN/AN/AMIL-W-85485/9/10/11/12 45-1611 45-1611-1 10–14 N/A N/A N/AMIL-W-85485/9/10 45-1610 45-1610-1 16–26 45-2131 45-2131-1 16–24BMS13-48 TYPES 1-7, 25, 26, 30(6mil Wall Thickness)45-155145-250055-1987*45-1551-145-2500-155-1987-1*16–2610–1416–2645-2612 45-2612-1 16–24BMS13-48 TYPES 10-14, 27, 28, 31,32, 35, 36(8mil Wall Thickness)45-165445-250045-161155-1987*45-1654-145-2500-145-1611-155-1987-1*16–2610–1410–1416–2645-2132 45-2132-1 16–24BMS13-48 TYPES 8, 9, 15, 23, 24(10mil Wall Thickness)45-198745-250045-161155-1987*45-1987-145-2500-145-1611-155-1987-1*16–2610–1410–1416–2645-2133 45-2133-1 16–24BMS13-60 TYPE 1-6, 19-21, 23-27,33-3445-254145-254355-2543*45-2541-145-2543-155-2543-1*10–1416–2416–24N/A45-2697N/A45-2697-1N/A16–24BMS13-60 TYPE 12-18, 28-3245-254245-254445-2542-145-2544-110–1416–24N/AN/AN/AN/AN/AN/ABMS13-60 TYPE 7-1245-256545-256455-2564*45-2565-145-2564-155-2564-1*10–1416–2616–26N/AN/AN/AN/AN/AN/ABMS13-60 TYPE 13-18, 28-32 45-2686 45-2686-1 16–24 45-2698 45-2698-1 16–24BMS13-78 55-2933* 55-2933-1* 16–22BMS13-80 55-2934* 55-2934-1* 22–26MIL-W-22759/80/81/82/91/9245-254245-254455-2693*45-2542-145-2544-155-2693-1*10–1416–2416–26N/A45-269345-2692N/A45-2693-145-2692-1N/A16–2220–26MIL-W-22759/83/84/85/86/87/88/89/9045-254145-254345-261855-2685*45-2541-145-2543-145-2618-155-2685-1*10–1416–2416–2616–26N/A45-268545-2799N/A45-2685-145-2799-1N/A16–2416–245 MDI AIRFRAME TYPE A&B45-2691 45-2691-1 10–14 N/A45-2685N/A45-2685-1N/A16–245MDI HOOK-UP TYPE C45-2694 45-2694-1 10–14 N/A45-269345-2692*Note: 55-Series frames or replacement blades are not interchangeable with the 45-Series tools.N/A45-2693-145-2692-1N/A16–2220–26Continued on Page 2726 Mil-Aero Precision Wire Processing

MIL-Spec Application Guide (continued)Wire SpecificationHand Toolw/BladeErgo-Elite, Custom Stripmaster ®ReplacementBlade OnlyWire RangeAWGHand Toolw/BladeCustom Stripmaster ® LiteReplacementBlade OnlyWire RangeAWGAEP System 211255-2903*45-198755-2903-1*45-1987-116–2416–26AD, DR45-282445-282545-2824-145-2825-116–2610–14N/AN/AN/AN/AN/AN/AAK45-1513 45-1513-1 16–26 45-212845-212945-2128-145-2129-116–2220–26AKA, AKB45-165445-17145-160845-17045-1654-1L-521145-1608-1L-521016–2616–2610–1410–1445-213245-632N/AN/A45-2132-1LB-912N/AN/A16–2416–22N/AN/ABE, DE45-17145-170L-5211L-521016–2610–1445-632 LB-912 16–22BF, CF, DK45-177345-177455-1773*45-1773-145-1774-155-1773-1*18–2412–1416–2645-212645-212745-2126-145-2127-116–2220–26DL 55-2905* 55-2905-1* 16–22CF, DK, DL, DM, 45-1939 45-1939-1 10–14 N/A N/A N/ADM 45-2811 45-2811-1 16–24PAN 6411 DP 002 TO 01245-2801 45-1773-1 16–24 45-212645-212745-2126-145-2127-116–2220–26PAN 6411 DP 020 & 030 45-2802 45-1774-1 12–14 N/A N/A N/AJN 1007 CH 002 TO 01245-277555-2775*45-2775-155-2775-1*16–2416–24JN 1007 CH 020 TO 030 45-2776 45-2776-1 12–14PAN 6429 BE 002 TO 006 45-171 L-5211 16–24 45-632 LB-912 16–22PAN 6420 YR 004 TO 006 55-2903* 55-2903-1* 16–26PAN 6588TW002 55-2775* 55-2775-1* 16–24*Note: 55-Series frames or replacement blades are not interchangeable with the 45-Series tools.IDEAL INDUSTRIES, INC.27

MIL-Spec Cable to MIL-Spec Primary Wire CrossMany manufacturers and wire harness projects designed for Mil Spec work use cable. The most recognized cable standard is M27500.This chart will help identify the primary wires used for each type of cable. Once the primary wires are identified please refer to the MilSpec Reference Chart for the proper Custom Stripmaster ® , Custom Stripmaster ® Lite or Ergo-Elite Stripmaster ® Wire Strippers.M27500-22SD2T23Cable Specification NumberWire Conductor Gauge SizeTwo Letter PrimaryWire IndicatorSee Chart forCorresponding Wire Typei.e. SD = M22759/34Number of Conductorsin the CableJacket MaterialShield Style and MaterialSymbol SequenceSpecification SequenceA MIL-W-5086/1 NK MIL-W-81381/21 MIL-W-5086/1 A MIL-W-22759/43 SPAA MIL-W-5086/5 NL MIL-W-81381/22 MIL-W-5086/2 B MIL-W-22759/44 SRAB MIL-W-5086/6 P MIL-W-5086/4 MIL-W-5086/3 C MIL-W-22759/45 SSAD MIL-W-5086/7 RA MIL-W-22759/3 MIL-W-5086/4 P MIL-W-22759/46 STB MIL-W-5086/2 RB MIL-W-22759/4 MIL-W-5086/5 AA MIL-W-22759/80 WBC MIL-W-5086/3 RC MIL-W-22759/11 MIL-W-5086/6 AB MIL-W-22759/81 WCCA MIL-W-22759/13 RE MIL-W-22759/12 MIL-W-5086/7 AD MIL-W-22759/82 WECB MIL-W-22759/14 SA MIL-W-22759/7 MIL-W-8777, MS25471 H MIL-W-22759/83 WFCC MIL-W-22759/15 SB MIL-W-22759/32 MIL-W-8777, MS27110 F MIL-W-22759/84 WGE MIL-W-22759/2 SC MIL-W-22759/33 MIL-W-22759/1 EA MIL-W-22759/85 WHEA MIL-W-22759/1 SD MIL-W-22759/34 MIL-W-22759/2 E MIL-W-22759/86 WJF MIL-W-8777, MS27110 SE MIL-W-22759/35 MIL-W-22759/3 RA MIL-W-22759/87 WKH MIL-W-8777, MS25471 SM MIL-W-22759/41 MIL-W-22759/4 RB MIL-W-22759/88 WLJA MIL-W-25038/1 SN MIL-W-22759/42 MIL-W-22759/5 VA MIL-W-22759/89 WMJB MIL-W-22759/28 SP MIL-W-22759/43 MIL-W-22759/6 WA MIL-W-22759/90 WNJC MIL-W-22759/29 SR MIL-W-22759/44 MIL-W-22759/7 SA MIL-W-22759/91 WPJD MIL-W-22759/30 SS MIL-W-22759/45 MIL-W-22759/8 TA MIL-W-22759/92 WRJE MIL-W-22759/31 ST MIL-W-22759/46 MIL-W-22759/9 LE MIL-W-25038/1 JAJF MIL-W-25038/3 TA MIL-W-22759/8 MIL-W-22759/10 LH MIL-W-25038/3 JFLE MIL-W-22759/9 TE MIL-W-22759/16 MIL-W-22759/11 RC MIL-W-81044/5 MDLH MIL-W-22759/10 TF MIL-W-22759/17 MIL-W-22759/12 RE MIL-W-81044/6 MEMD MIL-W-81044/5 TG MIL-W-22759/18 MIL-W-22759/13 CA MIL-W-81044/7 MFME MIL-W-81044/6 TH MIL-W-22759/19 MIL-W-22759/14 CB MIL-W-81044/8 MGMF MIL-W-81044/7 TK MIL-W-22759/20 MIL-W-22759/15 CC MIL-W-81044/9 MHMG MIL-W-81044/8 TL MIL-W-22759/21 MIL-W-22759/16 TE MIL-W-81044/10 MJMH MIL-W-81044/9 TM MIL-W-22759/22 MIL-W-22759/17 TF MIL-W-81044/11 MKMJ MIL-W-81044/10 TN MIL-W-22759/23 MIL-W-22759/18 TG MIL-W-81044/12 MLMK MIL-W-81044/11 VA MIL-W-22759/5 MIL-W-22759/19 TH MIL-W-81044/13 MMML MIL-W-81044/12 WA MIL-W-22759/6 MIL-W-22759/20 TK MIL-W-81381/7 MRMM MIL-W-81044/13 WB MIL-W-22759/80 MIL-W-22759/21 TL MIL-W-81381/8 MSMR MIL-W-81381/7 WC MIL-W-22759/81 MIL-W-22759/22 TM MIL-W-81381/9 MTMS MIL-W-81381/8 WE MIL-W-22759/82 MIL-W-22759/23 TN MIL-W-81381/10 MVMT MIL-W-81381/9 WF MIL-W-22759/83 MIL-W-22759/28 JB MIL-W-81381/11 MWMV MIL-W-81381/10 WG MIL-W-22759/84 MIL-W-22759/29 JC MIL-W-81381/12 MYMW MIL-W-81381/11 WH MIL-W-22759/85 MIL-W-22759/30 JD MIL-W-81381/13 NAMY MIL-W-81381/12 WJ MIL-W-22759/86 MIL-W-22759/31 JE MIL-W-81381/14 NBNA MIL-W-81381/13 WK MIL-W-22759/87 MIL-W-22759/32 SB MIL-W-81381/17 NENB MIL-W-81381/14 WL MIL-W-22759/88 MIL-W-22759/33 SC MIL-W-81381/18 NFNE MIL-W-81381/17 WM MIL-W-22759/89 MIL-W-22759/34 SD MIL-W-81381/19 NGNF MIL-W-81381/18 WN MIL-W-22759/90 MIL-W-22759/35 SE MIL-W-81381/20 NHNG MIL-W-81381/19 WP MIL-W-22759/91 MIL-W-22759/41 SM MIL-W-81381/21 NKNH MIL-W-81381/20 WR MIL-W-22759/92 MIL-W-22759/42 SN MIL-W-81381/22 NLPlease note this chart is for reference only.28 Mil-Aero Precision Wire Processing

Calibration ProceduresFor Custom Stripmaster ® and Custom Stripmaster ® Lite Wire Strippers with Die-Type BladesIDEAL INDUSTRIES, INC.Step 1Place the lower stationaryblade half over the blademounting studs.Step 2The blade dogleg should beattached first then depressedto seat itself. Slightly depressblade handle to allow the bladeto be properly seated. Insertthe dogleg of the upper movableblade into the locating slot ofthe side latch.Step 3Position the blade retainingplate over the mounting studs.Install split lock-washers andhex nuts onto the mountingstuds. Do not tighten hex nutsat this time.Step 4First, position the lower bladehalf cutting surface in linewith the lower gripper padsurface by slightly depressingthe gripper handle.Next, depress both handlesjust enough to allow the topand bottom blade surfacesto meet. (Exerting too much pressure on the handles could forcethe bottom blade out of alignment.) Now tighten the hex nuts toa maximum torque value of 10 in. lbs.Step 5Visually check the upperand lower blade alignmentby depressing the bladehandle only until the bladesurfaces make contact.Leaving the gripper pads in the open position, look at theblade cutting holes and mating surface between holes. Thisis most effectively accomplished with a light source behindthe stripper. Look for light in cracks between the cuttingholes. If light can be seen in these areas, inspect the blades’mating surfaces for debris or imperfections. Clean the bladesand check for light “leaks’’ again. If the blades have debrisor imperfections, set-up was not correctly performed.In this case, repeat the set-up procedures.Step 6The final checking procedure to confirm proper blade setupand calibration is to perform a series of strips on wiresamples for which the blades were designed. In doing so,be sure the one-step stripping action is smooth with positiveslug removal. During the stripping process check that thewire does not slip in the grippers and that the wire is notexcessively bent by the gripper pads. Finally, closely inspectthe stripped wire to be certain there are no nicks, scrapes orother defects in the conductor.Should any of the above occur, repeat the blade set-up andcalibration procedures. Also, be certain that the sample wire isindeed correctly matched with the cutting blades used. Referto the blade reference charts on pages 14 through 15 forblade selection guidelines.Optical ComparatorSome customers will have access to an optical comparatorwhich can assist in determining proper blade alignment.In this case, light is used to project blade gap onto ascreen. A template affixed to the screen verifies bladehole size and position. A fixture should be used for repeatcomparisons. This fixture blocks the moveable blade intothe stationary blade.Caution: Never plug or mechanically gauge blade holesas this could result in blade damage.With the cutting blades properly set-up and calibrated,the Custom Stripmaster ® and Standard Stripmaster ® WireStrippers provide automatic, repeatable and superior qualitywire stripping in a wide variety of production applications.Quality control and efficiency are assured.29

AccessoriesGritFileReplacement Frame AssembliesFor Custom Stripmaster ® Wire StrippersCat. No.Frame only, 10–14 AWG L-5616Frame only, 16–30 AWG L-5617Frame only, 10–14 AWG, Wire Stop and Latch L-5618Frame only, 16–30 AWG, Wire Stop and Latch L-5619Frame only, 10–14 AWG, internal spring (see note) L-9039Frame only, 16–30 AWG, internal spring (see note) L-9038Note: Frames with internal springs allow additional blade penetration pressure fordifficult and multi-layered insulation types.For Custom Stripmaster ® Lite Wire StrippersFrame onlyFrame only, Wire Stop and LatchCat. No.LB-895LB-896ParallelGripper Pads are available in your choice of either parallel, file or grit-type.Grit Gripper Pads are the most commonly used. File-type pads may be usedon hard-to-grip insulations such as Kapton ® and some Teflon ® .For Custom Steel Stripmaster ® Wire StrippersFrame only, 10–14 AWGFrame only, 16–30 AWGFrame only, 10–14 AWG, internal spring (see note)Frame only, 16–30 AWG, internal spring (see note)Cat. No.LB-1091LB-1092LB-1090LB-1089Note: Frames with internal springs allow additional blade penetration pressure fordifficult and multi-layered insulation types.Replacement Gripper PadsFor Custom Stripmaster ® and Custom Steel Stripmaster ® Wire StrippersSurfaceTypeGripper Set*Cat. No.Movable GripperCat No.Stationary Gripper(Thickness)Grit** LB-197 L-5212 L-5215 (.129 in.)Grit** LB-198† L-5212 L-5217 (.156 in.)File LB-721 LB-718 LB-719 (.129 in.)File LB-722‡ LB-718 LB-720 (.156 in.)Parallel LB-730 LB-727 LB-728 (.129 in.)Parallel LB-731 LB-727 LB-729 (.156 in.)Stationary Gripper forRed Handle UnitsFor 10, 12 & 14 AWG wireL-52150.129Stationary Gripper forBlack Handle UnitsFor 16 thru 30 AWG wireFor Custom Stripmaster ® Lite Wire StrippersSurfaceTypeGripper Set*Cat. No.Movable GripperCat No.Stationary Gripper(Thickness)Grit** LB-1188 LB-882 LB-883 (.109 in.)File LB-1189 LB-1184 LB-1185 (.109 in.)Parallel LB-1190 LB-1186 LB-1187 (1.09 in.)* Gripper Set includes one movable gripper, one stationary gripper.** Grit pads are standard for most Custom Stripmaster ® andCustom Stripmaster ® Lite products.† Formerly L-7954‡ Formerly L-8928. These are for use on hard-to-grip surfaces such as Kapton ® and Teflon ® .Gripper pad selection depends on insulation type and user preference.Note: For wire gauge 10-14, use .129 in. stationary gripper. For 16-30 AWG,use .156 in. gripper.L-52170.15630 Mil-Aero Precision Wire Processing

Transparent wire stop providesuniform stripping length.Transparent AdjustableWire Stop AssemblyDescriptionCat. No.For Custom & Custom Steel Stripmaster ® Wire Strippers L-5270For Custom Stripmaster ® Lite Wire StrippersLB-1195Short Stop LatchDescriptionCat. No.For Custom & Custom Steel Stripmaster ® Wire Strippers L-5269For Custom Stripmaster ® Lite Wire StrippersShort-stop Latch protects wire strands by limitingthe stripping stroke to 5 /32 in. and retains the sluguntil the wire is ready for terminating.LB-1194Custom Steel Stripmaster ® Wire Strippers andSpecial Flat-Blades for Ribbon and Multi-Conductor CableDescription Blade Gap (“x”) Vertical Height Blade Only Cat. No. Frame & Blade Cat. No.Custom Steel frame only NA NA LB-1091Flat blade for 26 AWG (.40mm dia.) multi-conductor .022 in. LB-1151 45-890Flat blade for 24 AWG (.00mm dia.) multi-conductor .030 in. LB-1152 45-891Flat blade for 22 AWG (.64mm dia.) multi-conductor .038 in. LB-1153 45-892Flat blade for 20 AWG (.00mm dia.) multi-conductor .050 in. LB-1154 45-893Flat blade for 18 AWG (1.02mm dia.) multi-conductor .060 in. LB-1155 45-894Flat blade for 16 AWG (1.29mm dia.) multi-conductor .075 in. LB-1156 45-895Teflon ® and Kapton ® are registered trademarks of E. I. du Pont de Nemours and Company.IDEAL INDUSTRIES, INC.31

Ergo-Elite Stripmaster ®Wire StripperIDEAL has set the aviation industry’s standard inhand-held, precision wire stripping for over 60 years.IDEAL is known for it’s innovative one-step squeezeactionstripper and patented blade design.The Ergo-Elite Stripmaster ® Wire Stripper offers thelatest light-weight, ergonomically engineered wirestripper for the aerospace industry. The tilted wirestripping head in this sleek 5 oz. design providesbetter leverage and clear view for wire positioning.The advanced jaw position ensures a quality strip,eliminates potential scraping of the inner conductor,while leaving squared shoulders on a wide range ofwire gauges.n Ergonomically engineered for superior comfort,balance and controln Tool constructed of rigid polyurethane reinforcedwith carbon fiber providing excellent strength at40% the weight of metal hand toolsn Unmatched Mil-Spec precision blades witha patented, revolutionary designn Tilted head assembly maintains a neutral wristposture allowing an unobstructed view of wirepositioningn One-step stripping action, grips, penetrates andremoves wire insulation with unmatched precisionin one effortless squeezeCall IDEAL to coordinate your Ergo-Elite Stripmaster ®blade tool configuration to meet your specificapplication needs at 800-324-9571.Advanced blade design has a built-in guidingsystem for loading the wire properly into position.32 Mil-Aero Precision Wire Processing

Ergo-Elite Stripmaster ®Wire StripperTilted strip head assemblyOne size only universal wiregripping pad, covers wire rangesfrom 16–26 AWGAdvanced blade design actsas a wire guide system, resultingin consistent quality stripsDifferent colored bladecovers are available foreasy identification.(sold separately)Ergonomic frame design greatlyreduces risk of repetitivemotion disordersBalanced, lightweight frame(only 5 oz. total weight)Blade compartment door swivelsfor quick blade changeoverreducing down time andincreasing productivityComfort grip handles designed togive better leverage and reducepressure point distressPatented two-piece constructed blades meet MilitaryStripping Specifications. An outer counter-bore hole issized to the insulation outside diameter while the innercutting hole cuts through the insulation assuring nick-freewire stripping time after time.n Squared shoulders at insulation cutn Aggressive blade designfor minimal tool stressand grip forcen Advanced cutting hole designwith blade holes tangent tostationary gripper surfacen Stainless steel constructionMIL-spec Reference ChartSmaller handle span for betteroverall balance and controlAccessories (Sold Separately)DescriptionErgo-Elite Stripmaster ® Frame Only, less bladesErgo-Elite Stripmaster ® Frame w/grit pad, less bladesErgo-Elite Stripmaster ® Frame w/parallel pad, less bladesGripper Set, Ergo-Elite Stripmaster ® , GritGripper Set, Ergo-Elite Stripmaster ® , ParallelErgo-Elite Stripmaster ® Wire StopBlade Cover, PurpleBlade Cover, RedBlade Cover, GreenBlade Cover, BlueCat. No.LB-4617LB-4618LB-4619LB-4620LB-4621LB-1904IA-5170IA-5171IA-5172IA-5173Wire SpecificationCat. No.Complete Assy.Cat. No.Blade OnlyWire RangeAWGWire SpecificationCat. No.Complete Assy.Cat. No.Blade OnlyWire RangeAWGMIL-W-16878/4 55-5560 55-5560-1 16 – 26 ASN-E0261-CF EN2266 55-1773 55-1773-1 16 – 26AEP System 2112 55-2903 55-2903-1 16 – 24 ASN-E0262-DK 55-1773 55-1773-1 16 – 26MIL-W-22759/7/8 55-1500 55-1500-1 16 – 22 BMS 13–31 55-1500 55-1500-1 16 – 22MIL-W-22759/11/12 55-5560 55-5560-1 16 – 26 BMS 13–52 55-2934 55-2934-1 22 – 26MIL-W-22759/32-46/16/17 55-1987 55-1987-1 16 – 26 BMS 13–48 (10, 8, 6 MIL) 55-1987 55-1987-1 16 – 26Mil-W-22759/81/82/91/92 55-2693 55-2693-1 16 – 26 BMS 1358 55-2904 55-2904-1 —MIL-W-22759/83 thru /90 55-2685 55-2685-1 16 – 26 BMS 1360 type 1–6, 17, 18, 55-2543 55-2543-1 16 – 24MIL-W-25038/3 55-2902 55-2902-1 16 – 22 BMS 1360 types 7 thru 12 55-2564 55-2564-1 16 – 24MIL-W-81044/9/10 55-2901 55-2901-1 16 – 24 BMS 13–78 55-2933 55-2933-1 16 – 22MIL-W-81044/11/12/13 55-1987 55-1987-1 16 – 26 “DL” ASNE EO 437 55-2905 55-2905-1 16 – 225 Mil Kapton 55-1633 55-1633-1 16 – 26 PAN 6588TW002 55-2775 55-2775-1 1.2 – 0.2ASN-E0260-BF 55-1773 55-1773-1 16 – 26 JN 1007 CH 55-2775 55-2775-1 0.2 – 0.12IDEAL INDUSTRIES, INC.33

Stripmaster ® and Stripmaster ®Lite Wire StrippersThe Stripmaster ® Wire Stripper, a versatile wire stripper,is the standard of the industry. The Standard Stripmaster ®Wire Stripper incorporates a wire gripper that firmly holdsthe wire in a center-line position with the stripping hole.Lever action of the stripper offers a mechanical advantagethat makes wire stripping easier. This is a great aid inproduction applications as operator fatigue is reduced.One light squeeze strips the wire clean up to a full 7 /8 in.(22mm). The jaws are automatically held open to allowremoval of the wire without damaging its end. Thisstripper virtually eliminates all nicking, cutting orfraying on non-precision wire.n Knife-type blades handle general purpose, nonprecisionand coax cable wire strippingn One-step action reduces wire stripping time forincreased productivityn Spring-action mechanical advantage increases wirestripping leverage and reduces operator fatiguen Precision-ground, knife-type blades provide clean,accurate wire strippingn Sturdy die cast frame provides long-term durabilityn Wire gripper holds wire securely in positionn Stripmaster ® Lite designed for smaller hands —3/4 the size of the standard Stripmaster ® Wire Strippern Two tool sizes match user preference and wirestripping requirements34 Mil-Aero Precision Wire Processing

Stripmaster ® and Stripmaster ®Lite Wire StrippersStripmaster ® Wire Strippers and Knife-Type BladesSpecifications — Stripping Hole Diameter (Inches)Wire Size AWG8 10 12 14 16 18 20 22 24 26 28 30Cat. No.ReplacementBlades (Pair)Cat. No..159 .141 .106 45-090* or 45-290** L-4419.144 .105 .085 .073 .073 45-091 L-4420.144 .113 .090 .072 .061 .048 .048 45-092* or 45-292** L-4421.090 .072 .061 .039 .039 45-093 L-4422.072 .061 .048 .039 .032 .026 45-097 L-4994.048 .039 .032 .026 .021 .016 45-098 L-5361.198 .167 .062 .055 45-099 L-8763*Boxed **Blister Card Tolerances +.001 / –.005Stripmaster ® Lite Wire Strippers and Knife-Type BladesSpecifications — Stripping Hole Diameter (Inches)Wire Size AWG12 14 16 18 20 22 24 26 28 30 16/18 20/22 Cutting EdgeCat. No.ReplacementBlades (Pair)Cat. No..072 .061 .048 .039 45-671 LB-1001.032 .026 .021 .016 45-672 LB-1002.113 .090 .072 .061 (All stranded wire) 45-673 LB-1003.096 .085 .073 .061 (12 & 14 Solid wire, 16 & 18 Stranded wire) 45-674 LB-1004Tolerances +.001 / –.005.072 .048 .250 Wide 45-675 LB-1005Coax Stripmaster ®Wire Strippers and BladesDescriptionCoax CableType (RGU)Repl. BladeCat. No.Cat. No.Coax Stripmaster ® for RG-6 RG-6 LB-740 45-262Coax Stripmaster ® for RG-58 RG-58 LB-742 45-264Coax Stripmaster ® for RG-59 RG-59 LB-743 45-265Coax Stripmaster ® for RG-62 RG-62 LB-744 N/ARG-6Coax Stripmaster ® for RG-6 QuadShieldLA-3953 45-282QuadShieldCoaxial Cables: two-step strip for termination, jacket and dielectric.Stripmaster ® Wire Stripperswith Rectangular HolesDescriptionCat. No.ReplacementBlades (Pair)Cat. No.For Flat Telephone Cable (.60 in. or 1.52 mm) N/A LB-1155For European Flat Lamp Cord 45-089 L-8762For SP-SPT Lamp Cord 45-095* L-4452*Also strips 2- and 3-conductor low-voltage wire used in G.E. and Touchplate remotecontrol wiring system.Replacement Frame AssembliesCat. No.For Stripmaster ® Wire Strippers L-5620For Stripmaster ® Lite Wire StrippersLB-1421Coaxial Cables: two-step strip for termination, jacket and dielectricOptional AccessoriesTransparent Adjustable Wire Stop(for Stripmaster ® Wire Strippers)Transparent Adjustable Wire Stop(for Stripmaster ® Lite Wire Strippers)Cat. No.L-5270LB-1195Replacement Moveable Gripper L-1953IDEAL INDUSTRIES, INC.35

Stripmaster ® and Stripmaster ®Lite Wire StrippersStripmaster ® Wire Strippers and Knife-Type BladesSpecifications — Stripping Hole Diameter (mm)Wire Size AWG8 10 12 14 16 18 20 22 24 26 28 304 3.6 2.7Cat. No.45-090 or45-290ReplacementBlades (Pair)Cat. No.ReplacementFrameCat. No.L-4419 L-56203.6 2.7 2.2 1.8 45-091 L-4420 L-56203.6 2.9 2.3 1.8 1.5 1.245-092 or45-292-241*L-4421 L-56202.3 1.8 1.5 1.2 1 45-093 L-4422 L-56201.8 1.5 1.2 1 0.8 0.7 45-097 L-4994 L-56201.2 1 0.8 0.7 0.5 0.4 45-098 L-5361 L-56205 4.2 1.6 1.4 45-099 L-8763 L-5620*Boxed Tolerances +.001 / –.005Stripmaster ® Lite Wire Strippers and Knife-Type BladesSpecifications — Stripping Hole Diameter (mm)Wire Size AWG12 14 16 18 20 22 24 26 28 30 16/18 20/22 Cutting EdgeCat. No.ReplacementBlades (Pair)Cat. No.ReplacementFrameCat. No.1.8 1.5 1.2 1 45-671 LB-1001 LB-14210.8 0.7 0.5 0.4 45-672 LB-1002 LB-14212.9 2.3 1.8 1.5 (All stranded wire) 45-673 LB-1003 LB-14212.4 2.2 1.9 1.5 (12 & 14 Solid wire, 16 & 18 Stranded wire) 45-674 LB-1004 LB-14211.8 1.2 6.4 wide 45-675 LB-1005 LB-1421Stripmaster ® Wire Strippers and Knife-Type Blades for Metric WireSpecifications — Stripping Hole Diameter (mm)Wire Size (mm 2 )0.05 0.1 0.15 0.22 0.34 0.5 0.75 1 1.5 2.5 4 6 8 104.3 51.3 1.6 1.9 2.4 3 3.60.6 0.7 0.8 0.9 1 1.1*Boxed Tolerances +.001 / –.005Cat. No.45-090-341 or45-290-341*45-092-341 or45-292-341*45-098-341 or45-298-341*ReplacementBlades (Pair)Cat. No.L-4419ML-4421ML-5361MReplacementFrameCat. No.LA-2358LA-2358LA-2358Stripmaster ® Lite Wire Strippers and Knife-Type Blades for Metric WireSpecifications — Stripping Hole Diameter (mm)Wire Size (mm 2 )0.05 0.1 0.15 0.22 0.34 0.5 0.75 1 1.5Free Application Engineering Service and made-to-order Custom Stripmaster ® and Stripmaster ® Wire Strippers are available,contact IDEAL INDUSTRIES, INC. for complete information at 1-800-324-9571.Cat. No.ReplacementBlades (Pair)Cat. No.ReplacementFrameCat. No.1 1.1 1.3 1.6 1.9 45-671-341 LB-1001M H-29090.6 0.7 0.8 0.9 45-672-341 LB-1002M H-290936 Mil-Aero Precision Wire Processing

PRODUCTIVITYSelecting the proper tool for your wire and cable ensuresthe quality and consistency desired in a production environment.There are also ergonomic advantages. Using theproper tool and blade produces a clean cut through theinsulation allowing minimal hand force to actuate the tooland break away the insulation. Even selecting the properwire cutter improves the quality of the strip and significantlylessens hand force trauma. If your productionarea is a high risk for repetitive motion disorder, IDEALcan offer proven machines to greatly reduce these safetyissues. These machines will address your major safetyconcerns in addition to providing speed, efficiency andsuperior quality.IDEAL wire cutters produce aclean cut through the insulation.Diagonal cutters do not cutcleanly and decreases thequality of the strip.IDEAL INDUSTRIES, INC.37

T ® -Cutter Lite Wire CutterIn today’s cutting-edge electronicproduction and assemblyoperations, the T ® -Cutter Liteis a “must-have.” Strandedor solid, copper or aluminum,this wire cutter cuts cleanly andaccurately. Compact and lightweightwith a cushioned ESD grip prove comfortand precision go hand-in-hand.n Knife-type blade provides a shear-type cutn Lightweight, compact designn Perfect for copper and aluminum wiren Cushioned ESD gripData T ® -Cuttersn Cuts round communicationcable and maintains cablegeometry for better cableperformancen Blade cutting capabilities suitablefor soft cable (not ACSR)n Steel reinforced center conductors can be trimmedwith bolt cutting holesn Cushioned comfort grip handlesn Locking latch keeps tool closed in pouchDescription Wire Range Cat. No.Data T ® -CutterMulti-pair cable up to .500 in. (12.7mm),Coaxial cable up to RG-9/U45-074DescriptionCat. No.T ® -Cutter Lite Wire Cutter 45-260Reflex PremiumT ® -Stripper Wire Strippersn Ergonomic designfor maximum comfortn Curved handlesreduce wristfatiguen Sleeves thatextend to stripping headto cushion thumb and fingersn Textured, no-slip sleeves provide a sure, easy gripT ® -Cutter Wire Cuttern Hardened steel, sheer-type bladesn Spring-loadedautomatic openingn Convenient plier nose forextra gripping strengthn Corrosion-resistant, black oxide finishn Tough steel constructionn Locking tab keeps spring in placeDescription Solid Stranded Cat. No.Reflex Premium T ® -Stripper Wire Stripper 10–18 12–20 45-415Reflex Premium T ® -Stripper Wire Stripper 14–24 16–26 45-416Reflex Premium T ® -Stripper Wire Stripper 22–30 24–32 45-417Reflex Premium T ® -Stripper Wire Stripper 6–14 8–16 45-418Reflex Premium T ® -Stripper — Metric 0.5mm 2 –4.0mm 2 45-425-341Reflex Premium 14/2 NM CableT ® -Stripper Wire Stripper12/2 & 14/2 45-621Reflex Premium T ® -Cutter Cutter 45-423Description Wire Range Cat. No.T ® -CutterUp to 1 /2 in. O.D. fine-stranded wireand 10 AWG solid wire45-12338 Mil-Aero Precision Wire Processing

Coaxial Cable Strippersn Lightweight, compact, cost-effective stripperis simple to operaten Adjustable blades can be set for any depthto help ensure nick-free stripsn Use with multi-conductor cable, tightly wrappedstranded cables, CATV cable, CB antennacable, SO, SJ, SJT, and other types offlexible power cordsn Includes three straight and one round blade45-16445-162 45-16345-165DescriptionCoaxial Cable Stripper, up to 1 /8 in.(3.2mm) O.D.Coaxial Cable Stripper, up to 1 /8 in.(3.2mm) to 7 /32 in. (5.556mm) O.D.Coaxial Cable Stripper, up to 1 /4 in.(6.4mm) to 9 /16 in. (14.3mm) O.D.Coaxial Cable Stripper, up to 3 /16 in.(4.8mm) to 5 /16 in. (8mm) O.D.Replacement Blades for Coaxial Cable StrippersDescriptionRound Cable Slittingand Ringing ToolIDEAL INDUSTRIES, INC.TypicalRG CablesRG-174,RG-187RG-58,CB Antenna CableRG-8RG-59,UTP CableCat. No.45-162(Gray)45-163(Blue)45-164(Blue)45-165(Black)Cat. No.Replacement blade set* for 45-162, 45-163, 45-165 L-9225Round slitting blade for 45-162, 45-163, 45-165 L-9212Replacement blade set* for 45-164 L-9226Round slitting blade for 45-164 L-9214*A set of blades consist of three straight blades and one round blade.n Cuts around cablejacket as well asslits the length ofjacket for easy removaln Use with single or multipleconductor cable up to 1.75 in. O.D.n Blade adjusts for jacket thicknesses up to .125 in.n Spare blade in handle baseDescriptionCat. No.Round Cable Slitting and Ringing Tool 45-144Cable Stripper for 1 /4 in. to 3 /4 in. O.D. 45-128Replacement Blades for 45-144 (2/pkg.)LB-1748Replacement Blades for 45-128 and 45-129 (2/pkg.) L-7486Cable Stripper for 3 /4 in. to 1 1 /2 in. O.D. 45-129Slim Electronicsn Designed for maximumhandling comfort whenworking in tight areasn Tough, chrome vanadium steel shankn Phosphate tip for longer wear lifen Rotating cap for optimum control for precise centeringn Color-coded cap for easy identificationDescription Style Blade Length Cat. No.3/32 in. Cabinet Tip 2 1 /2 in. 36-2403/32 in. Cabinet Tip 3 in. 36-2411/8 in. Cabinet Tip 4 in. 36-2421/8 in. Cabinet Tip 6 in. 36-2435/32 in. Cabinet Tip 4 in. 36-2445/32 in. Cabinet Tip 6 in. 36-245#0 – 1 /8 in. Phillips head 2 1 /2 in. 36-2467-Piece Set includes one each of 36-240 thru 36-246 36-2484-Piece Set includes one each of 36-240, -241, -242 & -246 36-249MiniLite-Strip Optical Fiber Strippern Small stripping V-notch is designed toremove buffer and coating materialfrom 125µ fibern Large stripping V-notchis designed to strip theouter jacketn Blade area heat-treated for durabilityn No field adjustment neededn Laser marked for easy identificationDescription Capacity Cat. No.Optical Fiber Stripper 125µ 45-35239

Alphabetical Index12V Adapter (transformer) ...........6220V, 50Hz Transformer ............6AAir filter/regulator .............6, 8, 17CCoax Stripmaster ® Wire Strippersand Blades ....................35Coaxial Cable Strippers ............39Custom Steel Stripmaster ®Wire Stripper ReplacementFrame Assemblies ..............30Custom Steel Stripmaster ®Wire Stripper ReplacementGripper Pads ..................30Custom Steel Stripmaster ®Wire Strippers and SpecialFlat-Blade for Ribbon andMulti-Conductor Cable ...........31Custom Stripmaster ® LiteWire Stripper ReplacementFrame Assemblies ..............30Custom Stripmaster ® LiteWire Stripper ReplacementGripper Pads ..................30Custom Stripmaster ® LiteWire Strippers andDie-Type Blades ................24Custom Stripmaster ® Wire StripperReplacement Frame Assemblies ....30Custom Stripmaster ® Wire StripperReplacement Gripper Pads ........30Custom Stripmaster ® Wire Strippersand Die-Type Blades .............24DData T ® -Cutters ..................32EErgo-Elite Stripmaster ®Wire Stripper ..................33Ergo-Elite Stripmaster ®Wire Stripper Accessories ........33GGripper Slug Remover ..............8HHeat Elite Heat Gun Kit .............19Heat Elite Plus LCD Heat Gun Kit .....19Heat Elite Pro Heat Gun Kit .........19Heat Gun Accessories .............19Hex Key Set ......................6IIDEAL Gripper ..................15MMil-spec Reference Chart forCustom Stripmaster ® andCustom Stripmaster ® LiteWire Strippers .................25MIL-spec Reference Chart forErgo-Elite Stripmaster ®Wire Stripper ..................33MiniLite-Strip Optical Fiber Stripper ..39PPow-R-Lite II PneumaticWire Stripper ..................17Pow-R-Master ® II PneumaticWire Stripper ..................17Pro Coax Cable Stripper ............10Pro Coax Replacement CutterBlade Set ...................11Pro Coax Replacement GripperBlade Set ...................11Pro Coax Replacement Safety Guard ..11Pro Coax Wire Guard Set ...........11RReflex Premium T ® -StripperWire Stripper ..................38Ringer Shield Cable Stripper .......14Ringer Shield Cable StripperReplacement Blades .............14Round Cable Slittingand Ringing Tool ...............39SShort Stop Latch .................31Slim Electronics ..................39STP Jacket Remover ..............16STP Jacket RemoveReplacement Gripper Pad/Set. . . . . . 16STP Mounting Bracket ..............8STP Replacement Blade Set ..........8STP Replacement Front Grip Pad ......8STP ReplacementOptional Firm Rear Grip Pad ........8STP Replacement StandardRear Grip Pad ...................8STP Stripping System ..............8Stripmaster ® 950 Wire Stripper .......6Stripmaster ® 950 Wire StripperPermanent Gripper Assembly .......6Stripmaster ® 950 Wire StripperStandard Blade and Bushings .......6Stripmaster ® and Stripmaster ® LiteWire Strippers .................34Stripmaster ® and Stripmaster ® LiteWire Strippers Frame Assemblies ..35Stripmaster ® and Stripmaster ® Lite WireStrippers Optional Accessories. . . . . 35Stripmaster ® Lite Wire Strippersand Knife-Type Blades ........35, 36Stripmaster ® Lite Wire Strippers andKnife-Type Blades for Metric Wire ..36Stripmaster ® Wire Strippersand Knife-Type Blades ........35, 36Stripmaster ® Wire Strippers andKnife-Type Blades for Metric Wire ..36Stripmaster ® Wire Stripperswith Rectangular Holes. . . . . . . . . . . 35TT ® -Cutter Lite Wire Cutter ........6, 38T ® -Cutter Wire Cutters .............38Thermo-Shrink ® Heat Shrink Kit .....19Transparent AdjustableWire Stop Assembly .............31WWireMaster I Laser Wire Stripper ...12WireMaster II Laser Wire Stripper ..12Wire-stops ...................11, 1340 Mil-Aero Precision Wire Processing

Catalog Number IndexCat. No.PageCat. No.PageCat. No.PageCat. No.Page36-240 ................ 3936-241 ................ 3936-242 ................ 3936-243 ................ 3936-244 ................ 3936-245 ................ 3936-246 ................ 3936-248 ................ 3936-249 ................ 3945-074 ................ 3845-089 ................ 3545-090 ............. 35, 3645-090-341 ............ 3645-091 ............. 35, 3645-092 ............. 35, 3645-092-341 ............ 3645-093 ............. 35, 3645-095 ................ 3545-097 ............. 35, 3645-098 ............. 35, 3645-098-341 ............ 3645-099 ............. 35, 3645-1159-1 ............. 2545-1192-1 ............. 2545-123 ................ 3845-128 ................ 3945-129 ................ 3945-1302-1 ............. 2545-144 ................ 3945-1500-1 ............. 2545-1501-1 ............. 2545-1523-1 ............. 2545-1551-1 ............. 2545-1608-1 ............. 2545-1609-1 ............. 2545-1610-1 ............. 2545-1611-1 ............. 2545-162 ................ 3945-163 ................ 3945-1633-1 ............. 2545-164 ................ 3945-165 ................ 3945-1654-1 ............. 2545-1672-1 ............. 2545-169 ................ 2245-170 ................ 2445-171 ................ 2445-172 ................ 2245-173 ................ 2445-174 ................ 2445-175 ................ 2245-176 ................ 2445-177 ................ 2445-1773-1 ............. 2545-1774-1 ............. 2545-178 ................ 2245-179 ................ 2245-1924-1 ............. 2545-1925-1 ............. 2545-1939-1 ............. 2545-1952-1 ............. 2545-1957-1 ............. 2545-1987-1 ............. 2545-2020-1 ............. 2545-2024-1 ............. 2545-2025-1 ............. 2545-2026-1 ............. 2545-2108-1 ............. 1545-2112-1 ............. 2545-2113-1 ............. 2545-2114-1 ............. 2545-2115-1 ............. 2545-2118-1 ............. 2545-2121-1 ............. 2545-2124-1 ............. 2545-2125-1 ............. 2545-2131-1 ............. 2545-2132-1 ............. 2545-2133-1 ............. 2545-2138-1 ............. 2545-2139-1 ............. 2545-2500-1 ............. 2545-2530 ............... 1745-2541-1 ............. 2545-2542-1 ............. 2545-2543-1 ............. 2545-2544-1 ............. 2545-2564-1 ............. 2545-2565-1 ............. 2545-2577-1 ............. 2545-260 .............. 6, 3845-2612-1 ............. 2545-2618-1 ............. 2545-262 ................ 3545-264 ................ 3545-265 ................ 3545-2685-1 ............. 2545-2686-1 ............. 2545-2688-1 ............. 2545-2691-1 ............. 2545-2692-1 ............. 2545-2693-1 ............. 2545-2694-1 ............. 2545-2697-1 ............. 2545-2698-1 ............. 2545-2721-1 ............. 2545-2777-1 ............. 1545-2779-1 ............. 2545-2780-1 ............. 1545-282 ................ 3545-290 ............. 35, 3645-290-341 ............ 3645-292 ................ 3545-292-241 ............ 3645-292-341 ............ 3645-298-341 ............ 3645-333 .............. 8, 1545-352 ................ 3945-400 ................ 1445-401 ................ 1445-402 ................ 1445-403 ................ 1445-404 ................ 1445-415 ................ 3845-416 ................ 3845-417 ................ 3845-418 ................ 3845-425-341 ............ 3845-448 ................ 3845-552 ................ 1145-544 ................ 1145-555 ................ 1145-556 ................ 1145-557 ................ 1145-558 ................ 1145-559 ................ 1145-560 ................ 1245-561 ................ 1245-600 ................ 1745-621 ................ 3845-631 ................ 2345-632 ................ 2345-633 ................ 2345-634 ................ 2345-635 ................ 2345-636 ................ 2345-637 ................ 2345-638 ................ 2345-639 ................ 2345-640 ................ 2345-641 ................ 2345-671 ............. 35, 3645-671-341 ............ 3645-672 ............. 35, 3645-672-341 ............ 3645-673 ............. 35, 3645-674 ............. 35, 3645-675 ............. 35, 3645-890 ................ 3145-891 ................ 3145-892 ................ 3145-893 ................ 3145-894 ................ 3145-895 ................ 3145-906 ............ 6, 8, 1745-910 ................ 1645-930 ................. 845-935 ................. 845-950 ................. 645-950-1 ............... 645-950-4 ............... 645-951 ................. 646-007 ................ 1946-202 ................ 1946-203 ................ 1946-204 ................ 1946-941 ................ 1946-950 ................ 1946-951 ................ 1946-952 ................ 1946-953 ................ 1946-954 ................ 1946-955 ................ 1946-956 ................ 19Continued on Page 42IDEAL INDUSTRIES, INC.41

Catalog Number Index (continued)Cat. No.PageCat. No.PageCat. No.PageCat. No.Page55-1500 ............... 3355-1500-1 ............. 3355-1633 ............... 3355-1633-1 ............. 3355-1773 ............... 3355-1773-1 ............. 3355-1987 ............... 3355-1987-1 ............. 3355-2543 ............... 3355-2543-1 ............. 3355-2564 ............... 3355-2564-1 ............. 3355-2685 ............... 3355-2685-1 ............. 3355-2693 ............... 3355-2693-1 ............. 3355-2775 ............... 3355-2775-1 ............. 3355-2901 ............... 3355-2901-1 ............. 3355-2902 ............... 3355-2902-1 ............. 3355-2903 ............... 3355-2903-1 ............. 3355-2904 ............... 3355-2904-1 ............. 3355-2905 ............... 3355-2905-1 ............. 3355-2933 ............... 3355-2933-1 ............. 3355-2934 ............... 3355-2934-1 ............. 3355-5560 ............... 3355-5560-1 ............. 33691.020 .............. 6, 8H-2909 ................ 36IA 5170 ............... 33IA 5171 ............... 33IA 5172 ............... 33IA 5173 ............... 33K-6491 ................ 15K-6492 ................ 15K-6493 ................ 15K-6494 ................ 15K-6495 ................ 15K-6496 ................ 15K-6497 ................ 15K-6498 ................ 15K-6499 ................ 15K-6500 ................ 15K-6501 ................ 15K-6502 ................ 15K-6503 ................ 15K-6504 ................ 15K-6505 ................ 15K-6809 ................. 8K-7156 ................. 6K-7763 ................. 8L-1953 ................ 35L-4419 ............. 35, 36L-4419M .............. 36L-4420 ............. 35, 36L-4421 ............. 35, 36L-4421M .............. 36L-4422 ............. 35, 36L-4452 ................ 35L-4994 ............. 35, 36L-5210 ................ 24L-5211 ................ 24L-5212 ................ 30L-5215 ................ 30L-5217 ................ 30L-5269 ................ 31L-5270 .......... 17, 31, 35L-5361 ............. 35, 36L-5361M .............. 36L-5436 ................ 22L-5559 ................ 24L-5560 ................ 24L-5561 ................ 24L-5562 ................ 24L-5563 ................ 24L-5564 ............. 20, 22L-5616 ................ 30L-5617 ................ 30L-5618 ................ 30L-5619 ................ 30L-5620 ............. 35, 36L-7486 ................ 39L-7625 ................ 22L-8762 ................ 35L-8763 ............. 35, 36L-9038 ................ 30L-9039 ................ 30L-9212 ................ 39L-9214 ................ 39L-9225 ................ 39L-9226 ................ 39L-9300 ................ 22LA-2358 ............... 36LA-2408 ................ 8LA-2414 ................ 8LA-2415 ............... 16LA-2808 ................ 8LA-3953 ............... 35LB-1001 ............ 35, 36LB-1001M ............. 36LB-1002 ............ 35, 36LB-1002M ............. 36LB-1003 ............ 35, 36LB-1004 ............ 35, 36LB-1005 ............ 35, 36LB-1089 ............... 30LB-1090 ............... 30LB-1091 ............ 30, 31LB-1092 ............... 30LB-1151 ............... 31LB-1152 ............... 31LB-1153 ............... 31LB-1154 ............... 31LB-1155 ............ 31, 35LB-1156 ............... 31LB-1184 ............... 30LB-1185 ............... 30LB-1186 ............... 30LB-1187 ............... 30LB-1188 ............... 30LB-1189 ............... 30LB-1190 ............... 30LB-1194 ............... 31LB-1195 ......... 17, 31, 35LB-1421 ............ 35, 36LB-1748 ............... 39LB-1904 ............... 33LB-197 ................ 30LB-198 ................ 30LB 4617 ............... 33LB 4618 ............... 33LB 4619 ............... 33LB 4620 ............... 33LB 4621 ............... 33LB-718 ................ 30LB-719 ................ 30LB-720 ................ 30LB-721 ................ 30LB-722 ................ 30LB-727 ................ 30LB-728 ................ 30LB-729 ................ 30LB-730 ................ 30LB-731 ................ 30LB-740 ................ 35LB-742 ................ 35LB-743 ................ 35LB-744 ................ 35LB-825 ................ 15LB-840 ................ 15LB-882 ................ 30LB-883 ................ 30LB-895 ................ 30LB-896 ................ 30LB-911 ................ 25LB-912 ................ 25LB-913 ................ 25LB-914 ................ 25LB-915 ................ 25LB-916 ................ 25LB-917 ................ 25LB-918 ................ 25LB-919 ................ 25LB-920 ................ 25LB-921 ................ 2542 Mil-Aero Precision Wire Processing

Free Application Engineering ServiceWhatever your particular wire or cable preparation challenge, we’re ready to assist you with practical solutions. Simply send us at least five feet of your wire or cable andcomplete the questionnaire below. Copy this form and mail to:IDEAL INDUSTRIES, INC.Becker Place, Sycamore, IL 60178Attn: Wire Stripping Applications AnalysisWe’ll quickly recommend a practical stripping or cutting solution designed to meet your needs. Remember, this is a free service that we’re eager to provide wheneveryou need it.For immediate assistance, call our Industrial Support Line at 800-324-9571.Free Application Engineering Service for Wire Stripping RecommendationsCompletion of this information is a request for recommended tools or equipment only and does not place the individual or the company inquiring under any obligationto purchase. This is a free service of IDEAL INDUSTRIES, INC., Sycamore, Illinois.Please enclose at least five feet of your wire or cable and answer thefollowing questions to expedite a reply for your particular application.1. Method Preference:A. Hand TypeB. Production Strippers1. 45-930 STP Stripping System2. 45-950 Stripmaster ® Model 950 Wire Stripper2. Stripping Tolerance:A. PrecisionB. Non-Precision3. Present Method:4. Type of Insulation:Customer InformationPlease enclose business card or complete the following:NameTitleCompanyStreetCity State ZipPhoneFaxE-mail5. Wire Gauge:6. MIL-Spec:7. Number of Strips per Day:Triaxial CableCoax Cable5. Remarks:IDEAL INDUSTRIES, INC.43

®IDEAL INDUSTRIES, INC.Becker Place, Sycamore, IL 60178, USA / 815-895-5181 • 800-324-9571 in USAInternational offices:Australia • Brazil • Canada • China • Germany • Mexico • UKFor complete sales office contact information, visit us at:www.idealindustries.comRev. 7/10Printed in U.S.A.Form No. P-086©2010 IDEAL INDUSTRIES, INC.