Style 230S Non-Restrained Flexible Coupling For ... - Victaulic
Style 230S Non-Restrained Flexible Coupling For ... - Victaulic
Style 230S Non-Restrained Flexible Coupling For ... - Victaulic
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NON-RESTRAINED COUPLING<strong>Style</strong> <strong>230S</strong> <strong>Non</strong>-<strong>Restrained</strong> <strong>Flexible</strong> <strong>Coupling</strong>60.02MATERIAL SPECIFICATIONSBodyStainless Steel conforming to ASTM A240 316/316LShoulders (Type 2)Stainless Steel conforming to ASTM A240 316LClosure PlatesStainless Steel conforming to 316LSealing PlateStainless Steel conforming to ASTM A240 316LO-ring GasketsStandard (Specify choice on order):• EPDM -30ºF to +230ºF/-34ºC to +110ºCCold and hot water within allowable temperature range; dilute acids; excellent resistance tothe deteriorative effects of ozone, oxygen, heat and most chemicals not involving hydrocarbons.NOT RECOMMENDED FOR PETROLEUM SERVICES.• Silicone -30ºF to +350ºF/-34ºC to +177ºCDry, hot air applications; excellent resistance to many chemicals.NOT RECOMMENDED FOR HOT WATER OR STEAM APPLICATIONS.• Isoprene -40ºF to +160ºF/-40ºC to +71ºCWater; salt water; sewage; good resistance to oxygen and dilute acidsServices listed are general service recommendations only. Refer to a chemical elastomer guidefor specific applications and suitability of gasket material for services that are not listed.Optional gasket (specify choice on order):• Nitrile -20ºF to +180ºF/-28ºC to +82ºCWater; petroleum products, vegetable and mineral oils; air with oil vapors within allowable temperaturerange; good resistance to hydrocarbons; acids and bases.• Fluouroelastomer +20ºF to +300ºF/-7ºC to +149ºCOutstanding resistance to heat and most chemicals.• Neoprene -30ºF to +180ºF/-34ºC to +82ºCWater and wastewater; good resistance to ozone, effects of UV and some oils.• Services listed are general service recommendations only. Refer to a chemical elastomer guide forRestraint specific Rings applications and suitability of gasket material for services that are not listed.Stainless Steel conforming to ASTM A276 316LPermanent FastenersStuds - Stainless Steel conforming to ASTM A193 Grade B8M 316 Class 2Nuts - Heavy hex nutsStainless Steel conforming to ASTM A194 Grade 8M 316Washers - Stainless Steel Type 316 SAE patternInstallation Fasteners (for installation purposes only , supplied with Type 2and Type 3 couplings)Studs - Carbon Steel conforming to ASTM A193 Grade B7 zinc platedNuts - Heavy hex nutsCarbon Steel conforming to ASTM A194 Grade 2H zinc platedWashers - Carbon Steel SAE small pattern flat washers conforming toASTM F436 SAE pattern zinc platedwww.victaulic.comVICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2013 VICTAULIC COMPANY. ALL RIGHTS RESERVED.60.02_4REV_J
NON-RESTRAINED COUPLING60.02<strong>Style</strong> <strong>230S</strong> <strong>Non</strong>-<strong>Restrained</strong> <strong>Flexible</strong> <strong>Coupling</strong>PIPE END DIMENSIONALTOLERANCE AND OVALITY<strong>For</strong> specific pipe diameter tolerances, pipe ovality (roundness) requirements and minimum/maximumpipe diameter allowance, refer to the tables included in the Installation Manuals (below) and 26.20Application Guidelines.I-230.S1 - <strong>Style</strong>s 230/<strong>230S</strong> <strong>Non</strong>-<strong>Restrained</strong> <strong>Coupling</strong> (Types 1 & 2, One Segment)I-230.S2 - <strong>Style</strong>s 230/<strong>230S</strong> <strong>Non</strong>-<strong>Restrained</strong> <strong>Coupling</strong> (Types 1 & 2, Two Segments)www.victaulic.comVICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2013 VICTAULIC COMPANY. ALL RIGHTS RESERVED.REV_J60.02_5
NON-RESTRAINED COUPLING<strong>Style</strong> <strong>230S</strong> <strong>Non</strong>-<strong>Restrained</strong> <strong>Flexible</strong> <strong>Coupling</strong>60.02DIMENSIONSZ1-SEGMENTZ2-SEGMENT(1) (2) (3) <strong>Coupling</strong> Dimensions (4) (5) (6)NominaIPipeSizeIn./mm380410061508200102501230014350164001845020500246003075036900421050ActualPipe O.D.RangeIn./mm2.88 - 3.5073.2 - 88.93.63 - 4.8892.2 - 124.05.00 - 6.88127.0 - 174.87.00 - 8.88177.8 - 225.69.00 - 10.88228.6 - 276.411.00 - 12.88279.4 - 327.213.00 - 14.88330.2 - 378.015.00 - 16.88381.0 - 428.817.00 - 18.88431.8 - 479.619.00 - 21.88482.6 - 555.822.00 - 26.88558.8 - 682.827.00 - 32.88685.8 - 835.233.00 - 38.88838.2 - 987.639.00 - 44.88990.6 - 1140.0MaximumWorkingPressurepsi/kPa300BodyThicknessIn.Width(Z)In./mm5.25Min. No. of<strong>Coupling</strong>SegmentsNo. of Fasteners -Fastener DimensionsDia. x LengthIn. x In.ApproximateWeightEachLbs/Kg.5.014 ga.1 3 - 1/2 x 3 ¼2065 133.4 2.330014 ga.5.251 3 - 1/2 x 3 ¼5.02065 133.4 2.330012 ga.8.001 3 - 1/2 x 3 ¼12.02065 203.2 5.420011 ga.10.001 3 - 5/8 x 520.02065 254.0 9.120010 ga.10.001 3 - 5/8 x 523.01380 254.0 10.420010 ga.10.001 3 - 5/8 x 527.01380 254.0 12.220010 ga.10.001 3 - 5/8 x 530.01380 254.0 13.62003/1610.001 3 - 3/4 x 646.01380 254.0 20.93003/1610.501 3 - 3/4 x 667.02065 266.70 30.41503/1610.001 3 - 3/4 x 650.01035 254.0 22.72503/1610.501 3 - 3/4 x 672.01725 266.7 32.71503/1610.001 3 - 3/4 x 654.01035 254.0 24.52503/1610.501 3 - 3/4 x 678.01725 266.7 35.41003/1610.001 3 - 3/4 x 664.0690 254.0 29.02003/1610.501 3 - 3/4 x 692.01380 266.7 41.7250¼12.501 4 - 3/4 x 6123.01725 317.5 55.81003/1610.001 3 - 3/4 x 676.0690 254.0 34.5200¼12.501 3 - 3/4 x 6149.01380 317.5 67.63003/812.502 8 - 7/8 x 8329.02065 317.5 149.2753/1610.001 3 - 3/4 x 689.0500 254.0 40.4175¼12.501 3 - 3/4 x 6173.01200 317.5 78.52503/812.502 8 - 7/8 x 8377.01725 317.5 171.0503/1610.001 3 - 3/4 x 6101.0350 254.0 45.8150¼12.501 4 - 3/4 x 6197.01035 317.5 89.42003/812.502 8 - 7/8 x 8422.01380 317.5 191.42501/214.502 8 - 1 x 8638.01725 368.3 289.4(1) <strong>Coupling</strong>s must be used on pipe with a minimum wall thickness that meets the requirements of AWWA C220 for stainless steel pipe.(2) <strong>For</strong> actual Pipe O.D. round down to the nearest 1/8" to determine proper coupling size required.(3) <strong>For</strong> allowable test or transient pressure, the maximum working pressure may be increased to 11/2 times the values shown.(4) 1-segment couplings may be available as 2-segment couplings to allow for in-place pipe installations. Contact <strong>Victaulic</strong> for details.(5) <strong>Coupling</strong> weights are based on nominal pipe diameter and include all accessories. Weight may vary based on actual size of pipe.(6) Closure Tool Recommendations:*A= CTM-01 Small Manual Closure ToolB= CTM-02 Large Manual Closure ToolC= CTH-01 10-Ton Hydraulic Closure Tool*<strong>For</strong> more details on closure tools refer to page 10.Note: The data in this table only applies when stainless steel couplings are being used on stainless steel pipe.BodyTypeToolType1 A1 A1 A1 B,C1 B,C1 B,C1 B,C1 B,C2 B,C1 B,C2 B,C1 B,C2 B,C1 B,C2 B,C2 C1 B,C2 C2 C1 B,C2 C2 C1 B,C2 C2 C2 Cwww.victaulic.comVICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2013 VICTAULIC COMPANY. ALL RIGHTS RESERVED.60.02_6REV_J
NON-RESTRAINED COUPLING<strong>Style</strong> <strong>230S</strong> <strong>Non</strong>-<strong>Restrained</strong> <strong>Flexible</strong> <strong>Coupling</strong>60.02DIMENSIONSZ1-SEGMENTZ(1) (2) (3) <strong>Coupling</strong> Dimensions (4) (5) (6)NominaIPipeSizeIn./mm481200541350601500661650721800781950842100902250962400ActualPipe O.D.RangeIn./mm45.00 - 50.881143.0 - 1292.451.00 - 56.881295.4 - 1444.857.00 - 62.881447.8 - 1597.263.00 - 68.881600.2 - 1749.669.00 - 74.881752.6 - 1902.075.00 - 80.881905.0 - 2054.481.00 -86.882057.4 - 2206.887.00 - 92.882209.8 - 2359.293.00 - 102.002362.2 - 2590.8MaximumWorkingPressurepsi/kPa50BodyThicknessIn.Width(Z)In./mm10.00Min. No. of<strong>Coupling</strong>SegmentsNo. of Fasteners -Fastener DimensionsDia. x LengthIn. x In.ApproximateWeightEachLbs/Kg.112.03/161 3 - 3/4 x 6350 254.0 50.8150¼12.501 4 - 3/4 x 6221.01035 317.5 100.22003/812.502 8 - 7/8 x 8467.01380 317.5 211.82501/214.502 8 - 1 x 8709.01725 368.3 321.6100¼12.501 4 - 7/8 x 8297.0690 317.5 134.71753/812.502 8 - 7/8 x 8522.01200 317.5 236.82501/214.502 8 - 1 x 8780.01725 368.3 353.8100¼12.502 8 - 7/8 x 8375.0690 317.5 170.11503/812.502 8 - 7/8 x 8570.01035 317.5 258.52001/214.502 8 - 1 x 8851.01380 368.3 386.01503/812.502 8 - 7/8 x 8605.01035 317.5 274.42001/214.502 8 - 1 x 8904.01380 368.3 410.01253/812.502 8 - 7/8 x 8654.0875 317.5 596.61751/214.502 8 - 1 x 8975.01200 368.3 442.31253/812.502 8 - 7/8 x 8689.0875 317.5 312.51751/214.502 8 - 1 x 81045.01200 368.3 474.01003/812.502 8 - 7/8 x 8737.0690 317.5 334.31501/214.502 8 - 1 x 81098.01035 368.3 498.01003/812.502 8 - 7/8 x 8773.0690 317.5 350.61501/214.502 8 - 1 x 81152.01035 368.3 522.51003/812.502 8 - 7/8 x 8831.0690 317.5 376.91501/214.502 8 - 1 x 81238.01035 368.3 561.5(1) <strong>Coupling</strong>s must be used on pipe with a minimum wall thickness that meets the requirements of AWWA C220 for stainless steel pipe.(2) <strong>For</strong> actual Pipe O.D. round down to the nearest 1/8" to determine proper coupling size required.(3) <strong>For</strong> allowable test or transient pressure, the maximum working pressure may be increased to 11/2 times the values shown.(4) 1-segment couplings may be available as 2-segment couplings to allow for in-place pipe installations. Contact <strong>Victaulic</strong> for details.(5) <strong>Coupling</strong> weights are based on nominal pipe diameter and include all accessories. Weight may vary based on actual size of pipe.(6) Closure Tool Recommendations:*A= CTM-01 Small Manual Closure ToolB= CTM-02 Large Manual Closure ToolC= CTH-01 10-Ton Hydraulic Closure Tool*<strong>For</strong> more details on closure tools refer to page 10.Note: The data in this table only applies when stainless steel couplings are being used on stainless steel pipe.BodyTypeToolType1 B,C2 C2 C2 C2 C2 C2 C2 C2 C2 C2 C2 C2 C2 C2 C2 C2 C2 C2 C2 C2 C2 C2-SEGMENTwww.victaulic.comVICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2013 VICTAULIC COMPANY. ALL RIGHTS RESERVED.REV_J60.02_7
NON-RESTRAINED COUPLING<strong>Style</strong> <strong>230S</strong> <strong>Non</strong>-<strong>Restrained</strong> <strong>Flexible</strong> <strong>Coupling</strong>60.02PERFORMANCENominalPipeSizeIn./mm380410061508200102501230014350164001845020500246003075036900421050MaximumWorkingPressurepsi/kPaCarbon Steel(1) (2) (3)MaximumWorkingPressurepsi/kPaDuctile IronMaximumWorkingPressurepsi/kPaStainless Steel300 300 300Body TypePipe EndSeparationMin - MaxIn./mm0 - 0.752065 2065 2065 10 - 19.1300 300 3000 - 0.752065 2065 2065 10 - 19.1300 300 3000 - 1.252065 2065 2065 10 - 31.8200 200 2000 - 1.501375 1375 1375 10 - 38.1200 200 2000 - 1.501375 1375 1375 10 - 38.1200 200 2000 - 1.501375 1375 1375 10 - 38.1200 200 2000 - 1.501375 1375 1375 10 - 38.1200 200 2000 - 1.501375 1375 1375 10 - 38.1300 300 3000 - 1.502065 2065 2065 20 - 38.1150 150 1500 - 1.501035 1035 1035 10 - 38.1250 250 2500 - 1.501725 1725 1725 20 - 38.1150 150 1500 - 1.501035 1035 1035 10 - 38.1250 250 2500 - 1.501725 1725 1725 20 - 38.1100 100 1000 - 1.50690 690 690 10 - 38.1200 200 2000 - 1.501375 1375 1375 20 - 38.1250 250 2500 - 3.001725 1725 1725 20 - 76.2100 100 1000 - 1.50690 690 690 10 - 38.1200 200 2000 - 3.001375 1375 1375 20 - 76.2300 300 3000 - 3.002065 2065 2065 20 - 76.275 75 750 - 1.50515 515 515 10 - 38.1175 175 1750 - 3.001200 1200 1200 20 - 76.2250 250 2500 - 3.001725 1725 1725 20 - 76.250 50 500 - 1.50345 345 345 10 - 38.1150 150 1500 - 3.001035 1035 1035 20 - 76.2200 200 2000 - 3.001375 1375 1375 20 - 76.2250 250 2500 - 3.001725 1725 1725 20 - 76.2Max. Allow. StaticDeflectionDegrees5° 0'5° 0'4° 30'4° 0'4° 0'4° 0'4° 0'3° 30'3° 30'3° 30'3° 30'3° 30'3° 30'3° 0'3° 0'3° 0'2° 30'3° 0'3° 0'2° 15'3° 0'3° 30'2° 0'2° 30'2° 30'2° 30'(1) <strong>For</strong> allowable test or transient pressure, the maximum working pressure may be increased to 1½ times the values shown.(2) <strong>Style</strong> 230 couplings provide ½"/15 mm of axial movement within the published pipe end separation range and are not designed for use as anexpansion coupling.(3) Published deflection values are intended for installation only. Allowable in-service or dynamic deflection is limited by the maximum allowableaxial movement at the joint. Contact <strong>Victaulic</strong> for details.www.victaulic.comVICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2013 VICTAULIC COMPANY. ALL RIGHTS RESERVED.60.02_8REV_J
NON-RESTRAINED COUPLING<strong>Style</strong> <strong>230S</strong> <strong>Non</strong>-<strong>Restrained</strong> <strong>Flexible</strong> <strong>Coupling</strong>60.02PERFORMANCENominalPipeSizeIn./mm481200541350601500661650721800781950842100902250962400MaximumWorkingPressurepsi/kPaCarbon Steel(1) (2) (3)MaximumWorkingPressurepsi/kPaStainless SteelMaximumWorkingPressurepsi/kPaDuctile IronPipe EndSeparationMin - MaxIn./mm0 - 1.50Body Type50 50 50345 345 345 10 - 38.1150 150 1500 - 3.001035 1035 1035 20 - 76.2200 200 2000 - 3.001375 1375 1375 20 - 76.2250 250 2500 - 3.001725 1725 1725 20 - 76.2100 100 1000 - 3.00690 690 690 20 - 76.2175 175 1750 - 3.001200 1200 1200 20 - 76.2250 250 2500 - 3.001725 1725 1725 20 - 76.2100 100 1000 - 3.00690 690 690 20 - 76.2150 150 1500 - 3.001035 1035 1035 20 - 76.2200 200 2000 - 3.001375 1375 1375 20 - 76.2150 150 1500 - 3.001035 1035 1035 20 - 76.2200 200 2000 - 3.001375 1375 1375 20 - 76.2125 125 1250 - 3.00860 860 860 20 - 76.2175 175 1750 - 3.001200 1200 1200 20 - 76.2125 125 1250 - 3.00860 860 860 20 - 76.2175 175 1750 - 3.001200 1200 1200 20 - 76.2100 100 1000 - 3.00690 690 690 20 - 76.2150 150 1500 - 3.001035 1035 1035 20 - 76.2100 100 1000 - 3.00690 690 690 20 - 76.2150 150 1500 - 3.001035 1035 1035 20 - 76.2100 100 1000 - 3.00690 690 690 20 - 76.2150 150 1500 - 3.001035 1035 1035 20 - 76.2Max. Allow. StaticDeflectionDegrees(1) <strong>For</strong> allowable test or transient pressure, the maximum working pressure may be increased to 1½ times the values shown.(2) <strong>Style</strong> 230 couplings provide ½"/15 mm of axial movement within the published pipe end separation range and are not designed for use as anexpansion coupling.(3) Published deflection values are intended for installation only. Allowable in-service or dynamic deflection is limited by the maximum allowableaxial movement at the joint. Contact <strong>Victaulic</strong> for details.1° 45'2° 30'2° 30'2° 30'2° 0'2° 0'2° 0'1° 45'1° 45'1° 45'1° 30'1° 30'1° 30'1° 30'1° 0'1° 0'1° 0'1° 0'1° 0'1° 0'1° 0'1° 0'www.victaulic.comVICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2013 VICTAULIC COMPANY. ALL RIGHTS RESERVED.REV_J60.02_9
NON-RESTRAINED COUPLING60.02<strong>Style</strong> <strong>230S</strong> <strong>Non</strong>-<strong>Restrained</strong> <strong>Flexible</strong> <strong>Coupling</strong>CLOSURE TOOLSMANUAL TOOLManual Tools• CTM-01: for use on 5" and 8" body widths• CTM-02: for use on 10" body widthsfor use on 12" body widths with thickness of 3/16" or lessHydraulic Tools• CTH-01*: for use on 12" body widths with thickness of ¼" or greaterfor use on 14", 16" and 18" body widths• CTH-02: for use on all type 3 couplings• Hydraulic tool package comes standard with:• one (1) tool head• one (1) hydraulic cylinder• one (1) hydraulic hose• one (1) hand pump* A CTH-01 hydraulic closure tool can be used in applications where the CTM-02 manualclosure tool is recommended.Note: The closure tools listed above are designed specifically for <strong>Victaulic</strong> <strong>Style</strong> 230, 231,232 and 233 couplings. If ordering custom product, contact <strong>Victaulic</strong> for appropriate toolselection.HYDRAULIC TOOLwww.victaulic.comVICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2013 VICTAULIC COMPANY. ALL RIGHTS RESERVED.60.02_10REV_J
NON-RESTRAINED COUPLING<strong>Style</strong> <strong>230S</strong> <strong>Non</strong>-<strong>Restrained</strong> <strong>Flexible</strong> <strong>Coupling</strong>60.02PRODUCT CONFIGURATORC 0230 0096 50 X 2 D E 0 X 00Actual Pipe O.D. * BodyPSI/kPa RubberClass <strong>Style</strong> Inches^ Fraction Type Segments Rating Compound PaintC 0230 0002through010200 – 013 – 1/825 – ¼38 – 3/850 – ½63 – 5/875 – ¾88 – 7/8X – Stainless 1 – One2 – TwoB – 50/345C – 75/515D – 100/690E – 125/860F – 150/1035G – 175/1200H – 200/1375J – 250/1725K – 300/2065E – EPDMI – IsopreneL – SiliconeT – NitrileV – NeopreneO – Fluoroelastomer^ <strong>Coupling</strong>s are available in a range of nominal sizes from 3 – 96".* <strong>For</strong> actual pipe O.D. round down to the nearest 1/8" to determine proper coupling size required.HardwareOptions0 – <strong>Non</strong>e X – Stainless 00 – <strong>Non</strong>e01 – PipeStopsENGINEERED PRODUCTSOPTIONS<strong>For</strong> non-standard products the <strong>Victaulic</strong> Engineered Products group can assist with specialtyjoints designed to meet the specific size, pressure and temperature requirements of your system.The Engineered Products group will also provide pricing and availability for options such as pipestops and insulating sleeves.WARRANTYRefer to the Warranty section of the current Price List or contact <strong>Victaulic</strong> for details.NOTEThis product shall be manufactured by <strong>Victaulic</strong> or to <strong>Victaulic</strong> specifications. All products to beinstalled in accordance with current <strong>Victaulic</strong> installation/assembly instructions. <strong>Victaulic</strong> reserves theright to change product specifications, designs and standard equipment without notice and withoutincurring obligations.TESTING<strong>Victaulic</strong> <strong>Style</strong> <strong>230S</strong> couplings are designed to allow for a 50 percent increase over the publishedmaximum working pressure for test and/or transient pressures. Due to the huge volume of air thatcan be involved in jobsite air testing and the nature of air or gas that is pressurized, jobsite air testingshould be limited to 25 psi/175 kPa or less.<strong>For</strong> complete contact information, visit www.victaulic.com60.02 3363 REV J UPDATED 08/2013VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2013 VICTAULIC COMPANY. ALL RIGHTS RESERVED.60.02
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