70 71726 – Options: Instructions BC310, BC3M10<strong>Parts</strong> <strong>Sheet</strong> #3410-4004_13_BC310psSHOCK STOPPLATE KIT5352 5150TUBESUPPORTKITSHOCKMOUNT KIT736569 606657 5561FOOT MOUNT KIT6768SWITCH KITOPTIONAL ACCESSORY ASSEMBLY INSTRUCTIONS1. SHOCK ABSORBERSSlide a Clamping Hook (67) into each side of <strong>the</strong> Tube (19). Apply Loctite#242 to Screws (65) and secure Shock Mount Pl<strong>at</strong>e (68) to ClampingHooks (67). Thread Shock (66) into Shock Mount Pl<strong>at</strong>e (68). TightenShock (66) to Shock Mount Pl<strong>at</strong>e (68) with Jam Nut. Apply Loctite #242to Screws (52) and secure Shock Pl<strong>at</strong>e (51) to Carrier (30). Insert twoDowel Pins (53) into Shock Pl<strong>at</strong>e (51). Apply Loctite #242 to Impact Bolts(50) and thread into holes in ends of Shock Pl<strong>at</strong>e (51). Torque ImpactBolts (50) to 100-110 in.-lbs.2. FOOT MOUNTSApply Loctite #242 to Screws (61) and secure Foot Mount (60) toeach Head (7).3. TUBE SUPPORTSFour T-Nuts (72) <strong>are</strong> required on each side of <strong>the</strong> Tube (19), twoCrossPortMAINPORTAccessPlugCROSSPORTOpenPluggedStandard Porting(cross ports not functional)CrossPortMAINPORTAccessPlugCrossPortT-Nuts on bottom of Tube and two in lower slots on tube sides. TubeSupports should be secured <strong>at</strong> <strong>the</strong> required distances determined <strong>for</strong><strong>the</strong> applic<strong>at</strong>ion to prevent Tube deflection. Apply Loctite #242 toScrews (71) and secure Tube Supports (73) to tube aligning holes inT-Nuts with holes in Tube Supports.4. SWITCHESOn assembled cylinder, Secure Switch to open port side of cylinderwith a Hardw<strong>are</strong> kit (55) (clamp and screw).NOTE: Form A Reed Switches should not be used in TTL logic circuits.A voltage drop caused by <strong>the</strong> L.E.D. indic<strong>at</strong>or will result.Forapplic<strong>at</strong>ions where TTL circuits <strong>are</strong> used, please contact <strong>the</strong> factory.WARNING: An ohmmeter is recommended <strong>for</strong> testing ReedSwitches. NEVER use an incandescent light bulb as a high currentrush may damage <strong>the</strong> switch.Reed and TRIAC switches <strong>are</strong> only recommended <strong>for</strong> signalling position,not directly powering soleniods. For shifting a solenoid, a relay orresistor is recommended between it and <strong>the</strong> Reed Switch. Switch r<strong>at</strong>ingsmust not be exceeded <strong>at</strong> any time.NOTE: For Hall Effect Switch Magnet, be sure <strong>the</strong> S pole of <strong>the</strong> magnet(indic<strong>at</strong>ed with black dot) is facing toward <strong>the</strong> switch (down).For complete Switch Per<strong>for</strong>mance D<strong>at</strong>a, refer to <strong>the</strong> <strong>Tol</strong>om<strong>at</strong>icFluid Power C<strong>at</strong>alog #9900-4000.MAINPORTMainPortAccessPlugPorted From Left SidePipe Plug RemovedAccessPlugCrossPortCROSSPORTMainPortMAINPORTAccessPlugPipe Plug RemovedPorted From Right SideAccessPlug<strong>Tol</strong>om<strong>at</strong>ic • URL: http://www.tolom<strong>at</strong>ic.com • Email: help@tolom<strong>at</strong>ic.com • Fax: (763) 478-8080 • <strong>Tol</strong>l Free: 1-800-328-2174
LOAD CURRE600300PARt NumBeR 3600-9082 3600-9083 400 3600-9084 3600-9085 3600-9086 100 3600-9087 3600-9088 3600-9089 3600-9090 3600-9091200 REED FORM CLeAD 5m QD* 5m QD* 5m 50 QD* 5m QD* 5m QD*0 CABLe SHIeLDINg Unshielded Shielded† 0 Unshielded Shielded† Unshielded Shielded† Unshielded Shielded† Unshielded Shielded†0 20 40 60 80 100 120 140 1600 20 40 60 80 100 120 140 1600OPERATING TEMPERATURE ( F)OPERATING TEMPERATURE ( F)0 100 PNP 200 (Sourcing) 300 Normally 400 500SWItCHINg LOgIC "A" Normally Open "C" Normally Open or Closed Triac Normally OpenCURRENT D.C Open (mA)NPN (Sinking) Normally OpenmeCHANICAL CONtACtS Single-Pole Single-Throw Single-Pole Double-Throw Single-Pole Single-Throw NO, These Are Solid St<strong>at</strong>e ComponentsLOAD CUREN100200<strong>Parts</strong> <strong>Sheet</strong> #3410-4004_13_BC310ps BC310, BC3M10 Options – 7WIRINg DIAgRAmSCOIL DIReCt Yes Yes Yes —RT & RM DC ReeD, fORm A CT & CM AC ReeD, tRIACPOWeR LeD NoneNoneNoneBROWNNoneNone(+)SIgNAL LeD Red Red tHe RedNOtCHeDLOAD(+)ACOPeRAtINg VOLtAgeREED200 Vdc max. 120 Vdc max. COM 120 Vac max. 5 - 25 Vdc fACe Of tHeSWITCHSWItCH INDICAteS(-)BLUE120Vac MOVOutPut RAtINg(-)Max. —LOAD— 25 Vdc, 200mA tHe dcSeNSINgOR0.6 msec max.SuRfACe ANDBLUE 0.7 msec BROWN max.OPeRAtINg tImeINPUT — < 10 micro muSt sec. fACe(+)BROWN(including bounce) (including bounce)tOWARD tHeOPeRAtINg temPeRAtuRe (+) REED-40°F [-40°C] to 158°F [70°C] 0°F [-18°C] to 150°F mAgNet. [66°C]LOADTRIACReLeASe BLUEtIme SWITCH 1.0 msec. max. SWITCH— —(-)ON tRIP (-) POINt — — 150 Gauss maximumOff tRIP POINt — — 40 Gauss minimumBT & BM DC ReeD, fORm C**POWeR RAtINg (WAttS) 10.0 § 3.0 § § 10.0 5.0COMMONBROWNVOLtAge DROP 2.6 V typical <strong>at</strong> 100 mA NA — — tHe NOtCHeDNORMALLY CLOSEDBLACK REEDReSIStANCe gROOVe IN tHeBLUE SWITCH 0.1 Ω Initial (Max.) — —ACtuAtORNORMALLY OPEN1 Amp <strong>at</strong> 0.5 Amp <strong>at</strong>CuRReNt CONSumPtION —200 mA <strong>at</strong> 25 INDICAteS Vdc tHe86°F [30°C] 140°F [60°C]gROOVe tOTT & TM HALL-effeCt, fReQueNCY SOuRCINg, PNP KT & KM — HALL-effeCt, SINKINg, NPN 47 - 63 Hz — INStALL tHeSWItCH. CONTACTCABLe mIN. BROWN(+)StAtIC (+)0.630" [16mm]BROWN(+)(+)TOLOMATIC IFBeNDHALL-EFFECTSWITCHES ARESOURCING RADIuS BLACK DYNAmICHALL-EFFECTNot RecommendedBLACKREQUIRED ONSWITCHSINKINGBLUE (-)SWITCHBLUE (-)ANOTHER SIDE OFCAutION: DO NOt (-) OVeR tIgHteN SWItCH HARDWARe WHeN (-) INStALLINg!LOADACTUATOR.LOAD** WARNINg: Do not exceed power r<strong>at</strong>ing (W<strong>at</strong>t = Voltage X Amperage). Permanent damage to sensor will occur.Some actu<strong>at</strong>ors may require switch mounting on a specific*QD = Quick Disconnect; Male coupler is loc<strong>at</strong>ed 6" [152mm} from sensor,side of <strong>the</strong> assembly. Call <strong>Tol</strong>om<strong>at</strong>ic <strong>for</strong> details.Female coupler to fl ying lead (part #2503-1025) distance is 197" [5m] also see Cable Shielding specifi c<strong>at</strong>ion aboveRePLACemeNt Of QD SWItCHeS mANufACtuReD BefORe JuLY 1, 1997: It will be necessary to replace or rewire <strong>the</strong> female end coupler.-+VOLTAGE A.C.REE DFORMCREED FORM AINStALLAtION INfORmAtIONCuRReNtBLUEBROWNBLUEBROWNOLDReed Switch Life expectancy: Up toQuick disconnectQuick disconnect SIGNal200,000,000 cycles (depending on load current,duty Female cycle and Connector environmental 5Mconditions)SIGNalWiringWiringBLACKBLACK2503-1025†+Shielded from <strong>the</strong> female quick disconnect coupler to <strong>the</strong> fl ying leads. Shield should be termin<strong>at</strong>ed <strong>at</strong> fl ying lead end.LUBRICATION §Maximum AND current MAINTENANCE500mA (not to exceed 10VA) Refer to Temper<strong>at</strong>ure vs. Current graph installed and Voltage lubric<strong>at</strong>ion. Der<strong>at</strong>ing graph External lubricants must be maintained in a constantsupply or <strong>the</strong> results will be a dry actu<strong>at</strong>or prone to prem<strong>at</strong>ureAll <strong>Tol</strong>om<strong>at</strong>ic BC3 Band Cylinders <strong>are</strong> prelubric<strong>at</strong>ed <strong>at</strong> <strong>the</strong> factory. To§§ensure maximum Maximum cylinder current life, 250mA <strong>the</strong> following (not to exceed guidelines 3VA) Refer should to Temper<strong>at</strong>ure be followed. vs. Current graph wear. and Voltage Der<strong>at</strong>ing graph1. Filtr<strong>at</strong>ion3. Sanitary environmentsWe recommend <strong>the</strong> use of dry, filtered air in our products. “FilteredOil mist lubric<strong>at</strong>ors must dispense “Food Grade” lubricants to <strong>the</strong> airair” means a level of 10 Micron or less. “Dry” means air should be freesupply. Use fluids with ORAL LD50 toxicity r<strong>at</strong>ings of 35 or higherof appreciable amounts of moisture. Regular maintenance of installedsuch as Multi<strong>the</strong>rm® PG-1 or equivalent. Demanding conditions canfilters will generally keep excess moisture in check.require a review of <strong>the</strong> applic<strong>at</strong>ion.2 External Lubric<strong>at</strong>ors (optional)4. Bearing lubric<strong>at</strong>ionThe factory prelubric<strong>at</strong>ion of <strong>Tol</strong>om<strong>at</strong>ic Band Cylinders will provideThe bearing system is prelubric<strong>at</strong>ed <strong>at</strong> <strong>the</strong> factory with a high qualityoptimal per<strong>for</strong>mance without <strong>the</strong> use of external lubric<strong>at</strong>ion. However,No. 2 lithium-soap base grease. Relubric<strong>at</strong>ion is recommendedexternal lubric<strong>at</strong>ors can fur<strong>the</strong>r extend service life of pneum<strong>at</strong>ic actu<strong>at</strong>orsif <strong>the</strong> supply is kept constant.every .5-1 million cycles using a lithium-soap base grease <strong>for</strong> optimalbearing per<strong>for</strong>mance. To relubric<strong>at</strong>e, remove Set Screws (5), andOil lubric<strong>at</strong>ors, (mist or drop) should supply a minimum of 1 drop perClamp Pad (4). Lift back dust band (2) and apply grease directly to20 standard cubic feet per minute to <strong>the</strong> cylinder. As a rule of thumb,<strong>the</strong> st<strong>at</strong>ionary ball ways.double th<strong>at</strong> r<strong>at</strong>e if w<strong>at</strong>er in <strong>the</strong> system is suspected. Demanding conditionsmay require more lubricant.5. Cushion AdjustmentIf lubric<strong>at</strong>ors <strong>are</strong> used, we recommend a non-detergent, 20cP @Adjust <strong>the</strong> cushion needles in <strong>the</strong> cylinder heads c<strong>are</strong>fully to obtain a140˚F 10-weight lubricant. Optimum conditions <strong>for</strong> standard cylindersmooth, hesit<strong>at</strong>ion free deceler<strong>at</strong>ion <strong>for</strong> your particular applic<strong>at</strong>ion. If <strong>the</strong>reoper<strong>at</strong>ion is +32˚ to +150˚F (+0˚ to 65.5˚C).<strong>are</strong> questions on proper adjustment, please consult <strong>Tol</strong>om<strong>at</strong>icNOTE: Use of external lubric<strong>at</strong>ors may wash away <strong>the</strong> factory-3800 County Road 116, Hamel, MN 55340http://www.<strong>Tol</strong>om<strong>at</strong>ic.com • Email: Help@<strong>Tol</strong>om<strong>at</strong>ic.comPhone: (763) 478-8000 • Fax: (763) 478-8080 • <strong>Tol</strong>l Free: 1-800-328-2174© 2012 <strong>Tol</strong>om<strong>at</strong>ic 2012030510598In<strong>for</strong>m<strong>at</strong>ion furnished is believed to be accur<strong>at</strong>eand reliable. However, <strong>Tol</strong>om<strong>at</strong>ic assumes noresponsibility <strong>for</strong> its use or <strong>for</strong> any errors th<strong>at</strong>may appear in this document. <strong>Tol</strong>om<strong>at</strong>ic reserves<strong>the</strong> right to change <strong>the</strong> design or oper<strong>at</strong>ion of <strong>the</strong>equipment described herein and any associ<strong>at</strong>edmotion products without notice. In<strong>for</strong>m<strong>at</strong>ion inthis document is subject to change without notice.
Change language