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4 – Dual 180° Carrier Option BC310, BC3M10Parts Sheet #3410-4004_13_BC310ps546156626351505255474645536059257584948203132 332930282524233736353438NOTE: Items shaded cannot be field installedwithout proper assembly fixtures. For repair,return cylinder to TolomaticItemBC310PART NO. orConfig. Code2 NDBBC3D10 5 NDBBC3MD10 520 NMBBC3D10BC3M(M)10PART NO. or Config.Code DESCRIPTION QTY.NDBBC3MMD10 5Replacement Dust Band(3410-1239)1NMBBC3MD10 Replacement Magnet Band2NMBBC3MMD10 (3410-1029, 3410-1022)23 3410-2024 End Cap 224 3410-2022 Carrier Cover 125 3410-1019 Ball Return Tube 228 3410-1009 Ball 11229 3410-1510 Wiper 230 3410-2021 4410-1235 Machined Carrier 131 3410-1014 Ball Return 232 3410-1015 Right Ball Race 233 3410-1032 Left Ball Race 234 0910-1357 4905-1012 Socket Head Cap Screw 235 3410-1047 Upper Band Ramp 236 3410-1023 Carrier Way 237 0605-1079 4905-1005 Socket Head Cap Screw 438 3410-1079 PLT, Ball Return 245 3410-1241 Rail Way 246 3410-1020 Machined Rail 25 After configuration code add: SK_ _ _ (note: the letters SK indicatestroke, follow these letters with the stroke length in decimal inches.) If theactuator has the dual carrier option add the code DC_ _ _ (note: followthe letters DC with the distance between the carriers in decimal inches.)BC310PART NO. orConfig. CodeBC3M(M)10PART NO. or Config.Code DESCRIPTION QTY.Item47 3410-1008 Rail Nut AR48 3410-1229 Button Head Cap Screw AR49 3410-1048 Washer AR50 3410-1049 4410-1049 Plate, Conn., Dual Carrier 251 2317-1014 4415-1000 Socket Head Cap Screw 852 3410-1054 4410-1054 Plate, Dual Carrier 153 2317-1014 4415-1000 Socket Head Cap Screw 8KIT 3410-9026 4410-9026Dual 180° Carrier TubeSupport Kit 5AR54 0915-1016 4415-1022 Socket Head Cap Screw 455 3410-1053 Tube Support 1563410-1051 4410-1051 Head, Dual 180° 2– 5410-1051 Head, Dual 180° Parallel 257 3410-1050 PLT, Band Dual Carrier 258 1085-1075 0610-1033 Socket Head Cap Screw 459 3410-1029 4410-1029 Clamp 260 3410-1343 4410-1017 Set Screw 461 3410-1013 4410-1013Silver Nut for Slots 90°from Carrier462 0810-1201 4415-1022 SHCS (each end) 263 3410-1052Foot Mount, Dual 180°Carrier1Tolomatic • URL: http://www.tolomatic.com • Email: help@tolomatic.com • Fax: (763) 478-8080 • Toll Free: 1-800-328-2174

70 7172Parts Sheet #3410-4004_13_BC310ps BC310, BC3M10 Options – 5SHOCK STOPPLATE KIT5352 515074TUBESUPPORTKITSHOCKMOUNT KIT736569 606657 5561FOOT MOUNT KIT6768SWITCH KITItemBC310PART NO.BC3M(M)10PART NO. DESCRIPTION QTY.SHOCK STOP PLATE KIT 1KIT 3410-9004 4410-9004 Shock Stop Plate Kit 150 0610-1045 4415-1021 Impact Bolt 251 3410-1039 4410-1039 Shock Plate 152 1004-1064 4420-1002 Socket Head Cap Screw 453 0610-1044 4415-1004 Dowel Pin 2Switch Kit55 3410-9999 Switch Mounting Hardware ARPart Number Ordering Config. Code Ordering57No Mounting Hardware or FE conn. includedMounting Hardware & FE conn. includedPart NO. Description Code3600-9084 Switch Only, Reed, Form C, 5m BT3600-9085 Switch Only, Reed, Form C, Male Conn. BM3600-9082 Switch Only, Reed, Form A, 5m RT3600-9083 Switch Only, Reed, Form A, Male Conn. RM3600-9086 Switch Only, Triac, 5m CT3600-9087 Switch Only, Triac, Male Conn. CM3600-9090 Switch Only, Hall-effect, Sinking, 5m KT3600-9091 Switch Only, Hall-effect, Sinking, Male Conn. KM3600-9088 Switch Only, Hall-effect, Sourcing, 5m TT3600-9089 Switch Only, Hall-effect, Sourcing, Male Conn. TM2503-1025 Connector (Female) 5 meter leadNOTE: When ordered by Config. Code Female connector & all mounting hardware is includedSwitch Ordering NOTES:To order field retrofit switch and hardware kits for all Tolomaticactuators: SW (Then the model and bore size, and typeof switch required)Example: SWBC310RT(Hardware and Form A Reed switch with 5 meter lead for 1.0"bore BC3 band cylinder)Mounting hardware is required if replacing switch for anyactuator manufactured before 7/1/97Service Parts Ordering NOTES:1 Shock Stop Plate Kit contains shock plate,impact bolts, screws and dowel pins.2 Foot Mount Kit contains one bracket andmounting hardware.ItemBC310PART NO.BC3M(M)10PART NO. DESCRIPTION QTY.FOOT MOUNT KIT 2KIT 3410-9005 4410-9005 Foot Mount Kit 2 (one end)KIT 3410-9025 4410-9025Dual 180° Carrier Foot MountKit 2 (one end)60 3410-1035 Foot Mount 261 1024-7711 4415-1020 Socket Head Cap Screw 4SHOCK MOUNT KIT WITHOUT SHOCK 3KIT 3410-9003 4410-9003 Shock Mount Kit3 - one side(hardware only, no shock)65 0910-1314 4410-1015 Socket Head Cap Screw 467 3410-1038 4410-1038 Clamping Hook 268 3410-1037 4410-1037 Shock Mount 1SHOCK MOUNT KIT WITH SHOCK 4KIT 3410-9010 4410-9010 Shock Absorber Kit4 - one side(Light Duty Shock)KIT 3410-9013 4410-9013 Shock Absorber Kit4 - one side(Heavy Duty Shock)65 0910-1314 4410-1015 Socket Head Cap Screw 466 2406-1063 4910-1337 Shock, Light Duty 12406-1062 4910-1338 Shock, Heavy Duty 167 3410-1038 4410-1038 Clamping Hook 268 3410-1037 4410-1037 Shock Mount 169 2406-1015 2406-1015 Shock Stop Spacer 1TUBE SUPPORT KIT 5KIT 3410-9006 4410-9006 Tube Support Kit 5AR70 3410-1012 4410-1014 Socket Head Cap Screw 471 3410-1046 4410-1016 Flat Head Cap Screw 472 3410-1013 4410-1013Silver Nut for Slots 90° fromCarrier473 3410-1044 3410-1044 Tube Support 274 3410-1775 4410-1708Yellow Nut for Slots OppositeCarrier43 Shock Mount Kit Without Shock containsone set of mounting hardware.4 Shock Mount Kit With Shock contains oneshock absorber and mounting hardware.5 Tube Support Kit contains one tube supportand mounting hardware.Tolomatic • URL: http://www.tolomatic.com • Email: help@tolomatic.com • Fax: (763) 478-8080 • Toll Free: 1-800-328-2174

70 71726 – Options: Instructions BC310, BC3M10Parts Sheet #3410-4004_13_BC310psSHOCK STOPPLATE KIT5352 5150TUBESUPPORTKITSHOCKMOUNT KIT736569 606657 5561FOOT MOUNT KIT6768SWITCH KITOPTIONAL ACCESSORY ASSEMBLY INSTRUCTIONS1. SHOCK ABSORBERSSlide a Clamping Hook (67) into each side of the Tube (19). Apply Loctite#242 to Screws (65) and secure Shock Mount Plate (68) to ClampingHooks (67). Thread Shock (66) into Shock Mount Plate (68). TightenShock (66) to Shock Mount Plate (68) with Jam Nut. Apply Loctite #242to Screws (52) and secure Shock Plate (51) to Carrier (30). Insert twoDowel Pins (53) into Shock Plate (51). Apply Loctite #242 to Impact Bolts(50) and thread into holes in ends of Shock Plate (51). Torque ImpactBolts (50) to 100-110 in.-lbs.2. FOOT MOUNTSApply Loctite #242 to Screws (61) and secure Foot Mount (60) toeach Head (7).3. TUBE SUPPORTSFour T-Nuts (72) are required on each side of the Tube (19), twoCrossPortMAINPORTAccessPlugCROSSPORTOpenPluggedStandard Porting(cross ports not functional)CrossPortMAINPORTAccessPlugCrossPortT-Nuts on bottom of Tube and two in lower slots on tube sides. TubeSupports should be secured at the required distances determined forthe application to prevent Tube deflection. Apply Loctite #242 toScrews (71) and secure Tube Supports (73) to tube aligning holes inT-Nuts with holes in Tube Supports.4. SWITCHESOn assembled cylinder, Secure Switch to open port side of cylinderwith a Hardware kit (55) (clamp and screw).NOTE: Form A Reed Switches should not be used in TTL logic circuits.A voltage drop caused by the L.E.D. indicator will result.Forapplications where TTL circuits are used, please contact the factory.WARNING: An ohmmeter is recommended for testing ReedSwitches. NEVER use an incandescent light bulb as a high currentrush may damage the switch.Reed and TRIAC switches are only recommended for signalling position,not directly powering soleniods. For shifting a solenoid, a relay orresistor is recommended between it and the Reed Switch. Switch ratingsmust not be exceeded at any time.NOTE: For Hall Effect Switch Magnet, be sure the S pole of the magnet(indicated with black dot) is facing toward the switch (down).For complete Switch Performance Data, refer to the TolomaticFluid Power Catalog #9900-4000.MAINPORTMainPortAccessPlugPorted From Left SidePipe Plug RemovedAccessPlugCrossPortCROSSPORTMainPortMAINPORTAccessPlugPipe Plug RemovedPorted From Right SideAccessPlugTolomatic • URL: http://www.tolomatic.com • Email: help@tolomatic.com • Fax: (763) 478-8080 • Toll Free: 1-800-328-2174

LOAD CURRE600300PARt NumBeR 3600-9082 3600-9083 400 3600-9084 3600-9085 3600-9086 100 3600-9087 3600-9088 3600-9089 3600-9090 3600-9091200 REED FORM CLeAD 5m QD* 5m QD* 5m 50 QD* 5m QD* 5m QD*0 CABLe SHIeLDINg Unshielded Shielded† 0 Unshielded Shielded† Unshielded Shielded† Unshielded Shielded† Unshielded Shielded†0 20 40 60 80 100 120 140 1600 20 40 60 80 100 120 140 1600OPERATING TEMPERATURE ( F)OPERATING TEMPERATURE ( F)0 100 PNP 200 (Sourcing) 300 Normally 400 500SWItCHINg LOgIC "A" Normally Open "C" Normally Open or Closed Triac Normally OpenCURRENT D.C Open (mA)NPN (Sinking) Normally OpenmeCHANICAL CONtACtS Single-Pole Single-Throw Single-Pole Double-Throw Single-Pole Single-Throw NO, These Are Solid State ComponentsLOAD CUREN100200Parts Sheet #3410-4004_13_BC310ps BC310, BC3M10 Options – 7WIRINg DIAgRAmSCOIL DIReCt Yes Yes Yes —RT & RM DC ReeD, fORm A CT & CM AC ReeD, tRIACPOWeR LeD NoneNoneNoneBROWNNoneNone(+)SIgNAL LeD Red Red tHe RedNOtCHeDLOAD(+)ACOPeRAtINg VOLtAgeREED200 Vdc max. 120 Vdc max. COM 120 Vac max. 5 - 25 Vdc fACe Of tHeSWITCHSWItCH INDICAteS(-)BLUE120Vac MOVOutPut RAtINg(-)Max. —LOAD— 25 Vdc, 200mA tHe dcSeNSINgOR0.6 msec max.SuRfACe ANDBLUE 0.7 msec BROWN max.OPeRAtINg tImeINPUT — < 10 micro muSt sec. fACe(+)BROWN(including bounce) (including bounce)tOWARD tHeOPeRAtINg temPeRAtuRe (+) REED-40°F [-40°C] to 158°F [70°C] 0°F [-18°C] to 150°F mAgNet. [66°C]LOADTRIACReLeASe BLUEtIme SWITCH 1.0 msec. max. SWITCH— —(-)ON tRIP (-) POINt — — 150 Gauss maximumOff tRIP POINt — — 40 Gauss minimumBT & BM DC ReeD, fORm C**POWeR RAtINg (WAttS) 10.0 § 3.0 § § 10.0 5.0COMMONBROWNVOLtAge DROP 2.6 V typical at 100 mA NA — — tHe NOtCHeDNORMALLY CLOSEDBLACK REEDReSIStANCe gROOVe IN tHeBLUE SWITCH 0.1 Ω Initial (Max.) — —ACtuAtORNORMALLY OPEN1 Amp at 0.5 Amp atCuRReNt CONSumPtION —200 mA at 25 INDICAteS Vdc tHe86°F [30°C] 140°F [60°C]gROOVe tOTT & TM HALL-effeCt, fReQueNCY SOuRCINg, PNP KT & KM — HALL-effeCt, SINKINg, NPN 47 - 63 Hz — INStALL tHeSWItCH. CONTACTCABLe mIN. BROWN(+)StAtIC (+)0.630" [16mm]BROWN(+)(+)TOLOMATIC IFBeNDHALL-EFFECTSWITCHES ARESOURCING RADIuS BLACK DYNAmICHALL-EFFECTNot RecommendedBLACKREQUIRED ONSWITCHSINKINGBLUE (-)SWITCHBLUE (-)ANOTHER SIDE OFCAutION: DO NOt (-) OVeR tIgHteN SWItCH HARDWARe WHeN (-) INStALLINg!LOADACTUATOR.LOAD** WARNINg: Do not exceed power rating (Watt = Voltage X Amperage). Permanent damage to sensor will occur.Some actuators may require switch mounting on a specific*QD = Quick Disconnect; Male coupler is located 6" [152mm} from sensor,side of the assembly. Call Tolomatic for details.Female coupler to fl ying lead (part #2503-1025) distance is 197" [5m] also see Cable Shielding specifi cation aboveRePLACemeNt Of QD SWItCHeS mANufACtuReD BefORe JuLY 1, 1997: It will be necessary to replace or rewire the female end coupler.-+VOLTAGE A.C.REE DFORMCREED FORM AINStALLAtION INfORmAtIONCuRReNtBLUEBROWNBLUEBROWNOLDReed Switch Life expectancy: Up toQuick disconnectQuick disconnect SIGNal200,000,000 cycles (depending on load current,duty Female cycle and Connector environmental 5Mconditions)SIGNalWiringWiringBLACKBLACK2503-1025†+Shielded from the female quick disconnect coupler to the fl ying leads. Shield should be terminated at fl ying lead end.LUBRICATION §Maximum AND current MAINTENANCE500mA (not to exceed 10VA) Refer to Temperature vs. Current graph installed and Voltage lubrication. Derating graph External lubricants must be maintained in a constantsupply or the results will be a dry actuator prone to prematureAll Tolomatic BC3 Band Cylinders are prelubricated at the factory. To§§ensure maximum Maximum cylinder current life, 250mA the following (not to exceed guidelines 3VA) Refer should to Temperature be followed. vs. Current graph wear. and Voltage Derating graph1. Filtration3. Sanitary environmentsWe recommend the use of dry, filtered air in our products. “FilteredOil mist lubricators must dispense “Food Grade” lubricants to the airair” means a level of 10 Micron or less. “Dry” means air should be freesupply. Use fluids with ORAL LD50 toxicity ratings of 35 or higherof appreciable amounts of moisture. Regular maintenance of installedsuch as Multitherm® PG-1 or equivalent. Demanding conditions canfilters will generally keep excess moisture in check.require a review of the application.2 External Lubricators (optional)4. Bearing lubricationThe factory prelubrication of Tolomatic Band Cylinders will provideThe bearing system is prelubricated at the factory with a high qualityoptimal performance without the use of external lubrication. However,No. 2 lithium-soap base grease. Relubrication is recommendedexternal lubricators can further extend service life of pneumatic actuatorsif the supply is kept constant.every .5-1 million cycles using a lithium-soap base grease for optimalbearing performance. To relubricate, remove Set Screws (5), andOil lubricators, (mist or drop) should supply a minimum of 1 drop perClamp Pad (4). Lift back dust band (2) and apply grease directly to20 standard cubic feet per minute to the cylinder. As a rule of thumb,the stationary ball ways.double that rate if water in the system is suspected. Demanding conditionsmay require more lubricant.5. Cushion AdjustmentIf lubricators are used, we recommend a non-detergent, 20cP @Adjust the cushion needles in the cylinder heads carefully to obtain a140˚F 10-weight lubricant. Optimum conditions for standard cylindersmooth, hesitation free deceleration for your particular application. If thereoperation is +32˚ to +150˚F (+0˚ to 65.5˚C).are questions on proper adjustment, please consult TolomaticNOTE: Use of external lubricators may wash away the factory-3800 County Road 116, Hamel, MN 55340http://www.Tolomatic.com • Email: Help@Tolomatic.comPhone: (763) 478-8000 • Fax: (763) 478-8080 • Toll Free: 1-800-328-2174© 2012 Tolomatic 2012030510598Information furnished is believed to be accurateand reliable. However, Tolomatic assumes noresponsibility for its use or for any errors thatmay appear in this document. Tolomatic reservesthe right to change the design or operation of theequipment described herein and any associatedmotion products without notice. Information inthis document is subject to change without notice.