Mission Design for the CubeSat OUFTI-1

Mission Design for the CubeSat OUFTI-1 Mission Design for the CubeSat OUFTI-1

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CHAPTER 1111.1 Test philosophy and facilitiesAll the elements need to be tested before being placed on board and someintegrated system test are then performed after the assembly. In the case ofOUFTI-1, the D-STAR system will undergo many functional and radiationstests before being placed on the platform for the integrated tests.The qualification and acceptance test document of a launcher, in our case Vega[AD2], gives the test intensity and duration based on the typical mission envelop.Two levels and durations are specified: the acceptance test and the qualificationtest. The acceptance spectrum envelops the expected environment and is higherthan the conducted level specified by the launch vehicle contractor to accountfor structural resonance and acoustic inputs. Respect to the qualification level,it is 3 dB lower for random vibrations and 80% of sinusoidal acceleration.Concerning the assembled satellite, the number of tests to be performed as wellas their level and duration depend on the so called test philosophy. In fact,many satellite models can be produced and tested, depending on schedule andbudget:• structural (SM), thermal (TM) and structural and thermal (STM) models:they need to be representative of the satellite mechanical (mass, eigenfrequencies,stiffness) and/or thermal behavior. They are tested at qualificationlevel to verify if the design satisfy the testing requirements.• engineering model (EM): it is composed by all the electromagnetic componentsand it undergoes to electromagnetic compatibility and functionalitytests.• qualification model (QM): it is the assembled satellite and it is tested atqualification level.• flight model (FM): it is the final model and undergoes to acceptance test.The same kind of classification can be done for all the satellite components.In the OUFTI-1 case some models of the D-STAR board will also be tested.The spacecraft verification strategy is specified in Vega acceptance and qualificationtest document [AD2]. Three main types of tests are envisioned, namelymechanical, thermal and electromagnetic compatibility tests. Because of scheduleand budget reasons, only one complete model of the CubeSat will be built:our test philosophy is therefore based on an EM/PFM protoflight model philosophy.On the PFM, the tests will be performed at qualification levels withdurations for acceptance tests.As explained in the next paragraph, severity Level 2 defined in [AD2] shouldbe assumed. As in the area of random vibration the required level could bechallenging for the compliance of CubeSats, we do not exclude the possibilityGalli Stefania 106 University of Liège

CHAPTER 11.TESTSof asking for some notching as soon as the damping coefficients of our systemare experimentally known.A thermal balance test will be performed at the same time of the thermalvacuum test. An acoustic test should not be carried out, because the facilityforeseen for the test cannot perform such a test and because the acoustic vibrationsneed to be considered only for huge surfaces.Before, during and after tests verifications will take place including dimensionalchecks, visual inspection and functional test.The University of Liège disposes of two important test facilities that will beused for OUFTI-1.Vibration and environment tests will be performed at Liège Space Center (CSL),an university research center which is also an ESA-coordinated test facility. Inthis facility, satellites (like Planck) and space instruments are usually tested.Even more important in the present context, the CubeSat Compass-1 was alsotested with the cooperation of German and Belgian students, supervised byCSL staff.Electromagnetic compatibility test will be instead performed at the ElectromagneticCompatibility Laboratory of the university. Since 2003, it is accreditedby the Belgian Organization for Accreditation (BELAC) under the ISO 17025norm.In principle, radiation tests are also possible at IPNAS, an university researchcenter, but they will probably performed only for some electronic equipment.11.2 Mechanical testsDuring launch, a satellite experiences an extremely hard dynamical environment.It is in fact stressed at all the frequencies depending on the missionphase:• Continuous accelerations due to launcher’s ascension. They don’t usuallygenerate problems and do not need to be tested.• Sinus vibrations at low frequency (f

CHAPTER 1111.1 Test philosophy and facilitiesAll <strong>the</strong> elements need to be tested be<strong>for</strong>e being placed on board and someintegrated system test are <strong>the</strong>n per<strong>for</strong>med after <strong>the</strong> assembly. In <strong>the</strong> case of<strong>OUFTI</strong>-1, <strong>the</strong> D-STAR system will undergo many functional and radiationstests be<strong>for</strong>e being placed on <strong>the</strong> plat<strong>for</strong>m <strong>for</strong> <strong>the</strong> integrated tests.The qualification and acceptance test document of a launcher, in our case Vega[AD2], gives <strong>the</strong> test intensity and duration based on <strong>the</strong> typical mission envelop.Two levels and durations are specified: <strong>the</strong> acceptance test and <strong>the</strong> qualificationtest. The acceptance spectrum envelops <strong>the</strong> expected environment and is higherthan <strong>the</strong> conducted level specified by <strong>the</strong> launch vehicle contractor to account<strong>for</strong> structural resonance and acoustic inputs. Respect to <strong>the</strong> qualification level,it is 3 dB lower <strong>for</strong> random vibrations and 80% of sinusoidal acceleration.Concerning <strong>the</strong> assembled satellite, <strong>the</strong> number of tests to be per<strong>for</strong>med as wellas <strong>the</strong>ir level and duration depend on <strong>the</strong> so called test philosophy. In fact,many satellite models can be produced and tested, depending on schedule andbudget:• structural (SM), <strong>the</strong>rmal (TM) and structural and <strong>the</strong>rmal (STM) models:<strong>the</strong>y need to be representative of <strong>the</strong> satellite mechanical (mass, eigenfrequencies,stiffness) and/or <strong>the</strong>rmal behavior. They are tested at qualificationlevel to verify if <strong>the</strong> design satisfy <strong>the</strong> testing requirements.• engineering model (EM): it is composed by all <strong>the</strong> electromagnetic componentsand it undergoes to electromagnetic compatibility and functionalitytests.• qualification model (QM): it is <strong>the</strong> assembled satellite and it is tested atqualification level.• flight model (FM): it is <strong>the</strong> final model and undergoes to acceptance test.The same kind of classification can be done <strong>for</strong> all <strong>the</strong> satellite components.In <strong>the</strong> <strong>OUFTI</strong>-1 case some models of <strong>the</strong> D-STAR board will also be tested.The spacecraft verification strategy is specified in Vega acceptance and qualificationtest document [AD2]. Three main types of tests are envisioned, namelymechanical, <strong>the</strong>rmal and electromagnetic compatibility tests. Because of scheduleand budget reasons, only one complete model of <strong>the</strong> <strong>CubeSat</strong> will be built:our test philosophy is <strong>the</strong>re<strong>for</strong>e based on an EM/PFM protoflight model philosophy.On <strong>the</strong> PFM, <strong>the</strong> tests will be per<strong>for</strong>med at qualification levels withdurations <strong>for</strong> acceptance tests.As explained in <strong>the</strong> next paragraph, severity Level 2 defined in [AD2] shouldbe assumed. As in <strong>the</strong> area of random vibration <strong>the</strong> required level could bechallenging <strong>for</strong> <strong>the</strong> compliance of <strong>CubeSat</strong>s, we do not exclude <strong>the</strong> possibilityGalli Stefania 106 University of Liège

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