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GERWAH Backlash-free Servo-insert Couplings

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®Edition 10/2005DIST. AUTORIZADOMEX (55) 53 63 23 31QRO (442) 1 95 72 60MTY (81) 83 54 10 18ventas@industrialmagza.com


G E R W A HT h e C o m p a n y<strong>GERWAH</strong> GmbH was founded in 1980.The idea of new, innovative productshas made <strong>GERWAH</strong> a recognized partnerin the machine tool industry.We are a dynamic, spirited and fastgrowing company with clear goals andopen mind that is reflected in thearchitecture of our new headquarters.Our Goals• To add value for our customers byproviding innovative product solutions• To develop solutions in cooperationwith our customers• Satisfied customersOur new headquarters in Grosswallstadt, GermanyOur Advantages• Know-how, innovative designs andcutting edge manufacturing plantsHamburgBerlin• Customer oriented employees• Technical assistance and service,both locally and internationally• Qualified sales forceFrankfurtGrosswallstadtPragueChotesovPilsen• Economic stability• Worldwide presence withsubsidiaries and dealers<strong>GERWAH</strong> - You Can Rely On Us!Munichs.r.o.We are certified according to DIN EN ISO 9001 (Cert.-No. 0063-D)DIST. AUTORIZADOMEX (55) 53 63 23 31QRO (442) 1 95 72 60MTY (81) 83 54 10 18ventas@industrialmagza.com®2info@gerwah.com • www.gerwah.com • Phone 0049-6022-22040 You Can Rely On Us! Fax 0049-6022-220411 • D-63868 Grosswallstadt


<strong>Backlash</strong>-<strong>free</strong> <strong>Servo</strong>-<strong>insert</strong> <strong>Couplings</strong> Product RangeSpecial Features• <strong>Backlash</strong> <strong>free</strong>• Simple, plug-in mounting• Vibration damping• Compensation of radial, axialand angular misalignment• Transmission of torque valuesbetween 0.5 and 650 NmCommon Applications• Encoder• Precision drives• Feed drives• Grinding and milling spindles• Machine tools• Packaging machines• Industrial robots• Transfer lines• Multi-spindle heads• Wood processing equipment• Textile machinery• Conveying equipment• Linear motion• Measuring equipment and controls• Test rigsEK/GS miniatureMiniature <strong>Servo</strong>-<strong>insert</strong> Couplingwith set screw style hubs<strong>Servo</strong>-<strong>insert</strong> Coupling withshrink disc style hubsASS/Technical Data Page 4Technical Data Page 8DK/GS<strong>Servo</strong>-<strong>insert</strong> Coupling withclamping style hubs and single slitTechnical Data Page 5High Speed <strong>Servo</strong>-<strong>insert</strong>Coupling with shrink disc stylehubs for short spindlesacc. to DIN 69002ASS/A-PTechnical Data Page 9ADS<strong>Servo</strong>-<strong>insert</strong> Coupling with clampingstyle hubs and dual slitsTechnical Data Page 6Combination <strong>Servo</strong>-<strong>insert</strong>Coupling and zero backlashtorque limiterTechnical Data Page 10DMK/ADSADS/R<strong>Servo</strong>-<strong>insert</strong> Coupling – interchangeablewith competitor’sTechnical Data Page 7Combination <strong>Servo</strong>-<strong>insert</strong>Coupling and zero backlash balldetent torque limiterTechnical Data Page 11DXK/ADSTechnical information Page 12Checklist for ordering Page 15The information in this cataloguecontains product descriptions anddoes not constitute any specificpromises. The user must defineand check the technical featuresfor use in each specific application.All data is subject to change withoutnotice.Only individual agreements arebinding for products supplied.Zero backlash torque limiters arecritical components in potentiallydangerous areas and need to beprotected against unintended contactsduring operation.DIST. AUTORIZADOMEX (55) 53 63 23 31QRO (442) 1 95 72 60MTY (81) 83 54 10 18ventas@industrialmagza.com®info@gerwah.com • www.gerwah.com • Phone 0049-6022-22040 You Can Rely On Us! Fax 0049-6022-220411 • D-63868 Grosswallstadt3


<strong>Backlash</strong>-<strong>free</strong> <strong>Servo</strong>-<strong>insert</strong> Coupling Type EK/GSILG (DIN 916)Ø AØ D1 H7Ø D2 H7120°CECkeyway acc. DIN 6885-1 optionallyTechnicaldataseries EK/GSTypeNominal torque (Nm) TKN (92 Sh A)Moment of inertia of coupling (10 -6 kgm 2 ) J 1)Tightening torque of screws (Nm) MAWeight per hub (app. g) mMax. speed (rpm) nmaxStandard shore hardness50,50,0341,30,94750071,20,1961,32,6340009 143,0 7,51,08 5,73 107,3 1824000 1600092 SH A (yellow)1910361070120002435162101608500Dimensions(mm)series EK/GSTypeLACØ D1 H7 / Ø D2 H7EIG (DIN 916)Hub materialmin. - max.5151052-552,51xM37221473-782,51xM39 1430 3520 3010 114-11 4-1610 135 52xM4 2xM6aluminium alloy196640256-2416102xM6247855308-2818102xM6Bore rangeD1/D2 andcorrespondingtransmissibletorque values(Nm) of thecouplingType579141924Ø 20,1Ø 30,40,4Ø 40,5111Ø50,51,222Ø61,233,63,6Ø71,2366Ø837,599Ø 937,51012Ø 10 Ø 11 Ø 1237,5101737,510227,51029Ø 13 Ø 14 Ø 15 Ø 16 Ø 177,510357,5 7,5 7,510 10 1035 35 351035Ø 18 Ø 20 Ø 2410 10 1035 35 35Ø 28351) Moment of inertia and weight (mass) are calculated with reference to the largest bore size.OrderingdataEK/GS 14 - 10 H7 - 14 H7 - xxxxxTypeBore size D1Bore size D2®Additional details, e.g. different shore hardness (p. 14), keywayDIST. AUTORIZADOMEX (55) 53 63 23 31QRO (442) 1 95 72 60MTY (81) 83 54 10 18ventas@industrialmagza.com• Compact design• Economically priced• Axial assembly• Vibration damping• Electrically isolating4info@gerwah.com • www.gerwah.com • Phone 0049-6022-22040 You Can Rely On Us! Fax 0049-6022-220411 • D-63868 Grosswallstadt


<strong>Backlash</strong>-<strong>free</strong> <strong>Servo</strong>-<strong>insert</strong> Coupling Type DK/GSILG (DIN EN ISO 4762)(Type 5 DIN EN ISO 1207)KØ AØ D1 H7Ø D2 H7Ø HCECkeyway acc. DIN 6885-1 optionallyTechnicaldataseries DK/GSTypeNominal torque (Nm) TKN (92 Sh A)Moment of inertia of coupling (10 -6 kgm 2 ) J 1)Tightening torque of screws (Nm) MAWeight per hub (app. g) mMax. speed (rpm) nmaxStandard shore hardness5 7 9 14 190,50,0340,250,9380001,20,1960,352,6270003,01,080,757,3190007,55,751813000103610701000092 SH A (yellow)Dimensions(mm)series DK/GSTypeLACØ D1 H7 / Ø D2 H7KEIG (DIN EN ISO 4762)H (clearance diameter)Hub materialmin. - max.5151052-43,252,5M1,611,57221473-7583,5M216,593020104-117,3105M2,523,5aluminium alloy143530119-1410,5135M4341966402510-2015166M545Bore rangeD1/D2 andcorrespondingtransmissibletorque values(Nm) of thecouplingType5791419Ø 20,1Ø 30,40,4Ø 40,50,91Ø50,952Ø612,3Ø71,12,4Ø82,5Ø 92,67,5Ø 102,77,510Ø 112,87,510Ø 127,510Ø 137,510Ø 147,510Ø 157,510Ø 167,510Ø 1710Ø 1810Ø 20101) Moment of inertia and weight (mass) are calculated with reference to the largest bore size.OrderingdataDK/GS 9 - 4 H7 - 10 H7 - xxxxxTypeBore size D1Bore Size D2®Additional details, e.g. different shore hardness (p. 14), keywayDIST. AUTORIZADOMEX (55) 53 63 23 31QRO (442) 1 95 72 60MTY (81) 83 54 10 18ventas@industrialmagza.com• Economical hub design• Installation-friendly• Electrically isolating• Vibration damping• Fail-safe designinfo@gerwah.com • www.gerwah.com • Phone 0049-6022-22040 You Can Rely On Us! Fax 0049-6022-220411 • D-63868 Grosswallstadt5


<strong>Backlash</strong>-<strong>free</strong> <strong>Servo</strong>-<strong>insert</strong> Coupling Type ADSILG (DIN EN ISO 4762)KØ AØ D1 H7Ø D2 H7ØHCECkeyway acc. DIN 6885-1 optionallyTechnicaldataseries ADSTypeNominal torque (Nm) TKN (92 Sh A)Moment of inertia of coupling (10 -6 kgm 2 ) J 1)Tightening torque of screws (Nm) MAWeight per hub (app. kg) mMax. speed (rpm) nmaxStandard shore hardness14 19 24 28 38 42 4812,50,005750,01813000170,036100,0710000600,15180,1570001600,33430,2460003251,04840,4550004506,1842,06400052514,61452,6360098 SH A (red)Dimensions(mm)series ADSTypeLACØ D1 H7 / Ø D2 H7KElG (DIN EN ISO 4762)H (clearance diameter)min. - max.1435301110-1410,5135M4341966402510-2015166M5452478553020-28201810M6572890653524-38242011M87038114804532-44302413M108942126955035-50352614M1096481401055640-60402815M12110Hub material aluminium alloy steelBore rangeD1/D2 andcorrespondingtransmissibletorque values(Nm) of thecouplingType14192428384248Ø10 Ø 11 Ø 13 Ø 14 Ø 1612,5 12,5 12,5 12,517 17 17 17 17Ø 18 Ø 1917 17Ø 20 Ø 24 Ø 251760 6016060160Ø 28 Ø 3060160 160Ø 32 Ø 35 Ø 38 Ø 40 Ø 42 Ø 44 Ø 48 Ø 50 Ø 60160325160325160325 325 325 325415 427 435 443 450 450 450525 525 525 525 525 5251) The moment of inertia and the weight (mass) are calculated with reference to the largest bore size.OrderingdataADS 42 - 40 H7 - 44 H7 - xxxxxTypeBore size D1Bore size D2®Additional details, e.g. different shore hardness (p. 14), keywayDIST. AUTORIZADOMEX (55) 53 63 23 31QRO (442) 1 95 72 60MTY (81) 83 54 10 18ventas@industrialmagza.com• Clamping hub forhigher torque capacity• Simple assembly• Vibration damping• Electrically isolating6info@gerwah.com • www.gerwah.com • Phone 0049-6022-22040 You Can Rely On Us! Fax 0049-6022-220411 • D-63868 Grosswallstadt


<strong>Backlash</strong>-<strong>free</strong> <strong>Servo</strong>-<strong>insert</strong> Coupling Type ADS/RLFIG (DIN EN ISO 4762)KØ AØØ D1 H7Ø D2 H7Ø HCECkeyway acc. to DIN 6885-1 optionallyTechnicaldataseries ADS/RTypeNominal torque (Nm) TKN (92 Sh A)Moment of inertia of coupling (10 -6 kgm 2 ) J 1)Tightening torque of screws (Nm) MAWeight per hub (app. kg) mMax. speed (rpm) nmaxStandard shore hardness14 19 24 28 38 42 4812,50,00571,50,01813000170,036110,0710000600,15110,1570001600,33250,2260003250,96250,4550004504,92691,7840005258,261202,4360098 SH A (red)Dimensions(mm)series ADS/RTypeLABCØ D1 H7 / Ø D2 H7FKElG (DIN EN ISO 4762)H (clearance diameter)143530196640247855289065only for sizes 42 and 48min. - max.115-16258-203010-283514-38only for sizes 42 and 4811135M332,214,51612M646201810,5M65724,52011,5M87138114804515-45302415,5M8834212695855020-482832,52618M109148140105955625-5532362821M12104,5Hub material aluminium alloy steelBore rangeD1/D2 andcorrespondingtransmissibletorque values(Nm) of thecouplingType14192428384248Ø 115,61722Ø 146,1174546Ø 166,517476868Ø 1817499799Ø 19175098114Ø 201751100116134Ø 2454105121230Ø 2555107123261261Ø 2857111127301366Ø 30114130308450Ø 32117133314494Ø 35121137324508Ø 38126141333522Ø 40144340525Ø 42147346525Ø 45152356525Ø 48366525Ø 50525Ø 555251) Moment of inertia and weight (mass) are calculated with reference to the largest bore size.Hub design: up to size 19 one slit, from size 24 up two slits.OrderingdataADS/R 42 - 20 H7 - 25 H7 - xxxxxTypeBore size D1• Dimensionally equivalentto competitor’s typeBore size D2®Additional details, e.g. different shore hardness (p. 14), keywayDIST. AUTORIZADOMEX (55) 53 63 23 31QRO (442) 1 95 72 60MTY (81) 83 54 10 18ventas@industrialmagza.cominfo@gerwah.com • www.gerwah.com • Phone 0049-6022-22040 You Can Rely On Us! Fax 0049-6022-220411 • D-63868 Grosswallstadt7


<strong>Backlash</strong>-<strong>free</strong> <strong>Servo</strong>-<strong>insert</strong> Coupling Type ASS/ALØ AØ D1 H7MMØ D2 H7G (DIN EN ISO 4762)CECG (DIN EN ISO 4762)Technicaldataseries ASS/ATypeNominal torque (Nm) TKN (92 Sh A)Moment of inertia of coupling (10 -6 kgm 2 ) J 1)Tightening torque of screws (Nm) MAWeight per hub (app. kg) mMax. speed (rpm) nmaxStandard shore hardness14 19 24 28 38 42 4812,50,0141,80,04925400170,06330,1219000600,2660,28138001600,6360,45117003251,96100,9595504506,43352,3805052510,54693,08720098 SH A (red)Dimensions(mm)series ASS/ATypeLACØ D1 H7 / Ø D2 H7EG (DIN EN ISO 4762)Mmin. - max.14503218,56-14134xM3111966402510-20166xM4142478553011-25184xM5162890653515-36208xM52138114804520-41248xM62842126955027-50264xM828481401055630-55284xM1030Hub material aluminium alloy steelBore rangeD1/D2 andcorrespondingtransmissibletorque values(Nm) of thecouplingType14192428384248Ø 6 Ø10 Ø 11 Ø 13 Ø 14 Ø 15 Ø 17 Ø 19 Ø 20 Ø 24 Ø 25 Ø 27 Ø 30 Ø 32 Ø 36 Ø 38 Ø 41 Ø 42 Ø 44 Ø 48 Ø 50 Ø 553,6 12,5 12,5 12,5 12,517 17 17 17 17 17 17 1722 37 46 56 60 60 60 60 6056 68 114 134 160 160 160 160 160 160134 230 261 325 325 325 325 325 325329 450 450 450 450 450 450 450 450 450450 525 525 525 525 525 525 525 525 5251) Moment of inertia and weight (mass) are calculated with reference to the largest bore size.OrderingdataASS/A 42 - 32 H7 - 41 H7 - xxxxxTypeBore size D1Bore size D2®Additional details, e.g. different shore hardness (p.14)DIST. AUTORIZADOMEX (55) 53 63 23 31QRO (442) 1 95 72 60MTY (81) 83 54 10 18ventas@industrialmagza.com• Very high torque transmission• Well suited for alternating loads• Vibration damping• Easy to install• Electrically isolating8info@gerwah.com • www.gerwah.com • Phone 0049-6022-22040 You Can Rely On Us! Fax 0049-6022-220411 • D-63868 Grosswallstadt


<strong>Backlash</strong>-<strong>free</strong> <strong>Servo</strong>-<strong>insert</strong> Coupling Type ASS/A-PLØ AØ D1 H6 j5MMØ D3Ø D2 H6 j5G (DIN EN ISO 4762)CECG (DIN EN ISO 4762)Technicaldataseries ASS/A-PTypeNominal torque (Nm) TKN (92 Sh A)Moment of inertia of coupling (10 -6 kgm 2 ) J 1)Tightening torque of screws (Nm) MAWeight per hub (app. kg) mMax. speed (rpm) nmaxStandard shore hardness14 19 24 28 38 42 4812,50,0221,90,0831800170,09230,1923800600,418,50,44173001600,878,50,64147003252,7141,32119004506,5352,231000052510,6693,09910098 SH A (red)Dimensions(mm)series ASS/A-PTypeLACØ D1 H6 / Ø D2 H6Ø D3EG (DIN EN ISO 4762)MHub material14503218,5148,5134xM31119664025199,5166xM414247855302512,5184xM516289065353514,5208xM521steel3811480454016,5248xM6284212695504218,5264xM82848140105564520,5284xM1030Transmissibletorque capacityof the coupling(Nm)Typ14192428384248Ø 1412,5Ø1917Ø 2560Ø35160Ø40325Ø42450Ø45525Clamping hub material: alloy steelPush-off threads between the locking screws for size GDynamically balanced to G 6.3 specification according to ISO 1940-1.OrderingdataASS/A-P 42 - 42 H6 - 42 H6 - xxxxxTypeBore size D1Bore ® size D2DIST. AUTORIZADO Additional details, e.g. different shore hardness (p. 14)MEX (55) 53 63 23 31QRO (442) 1 95 72 60MTY (81) 83 54 10 18ventas@industrialmagza.com• Extreme precision• High torque transmission• Very quiet running condition• Easy to install• Vibration dampinginfo@gerwah.com • www.gerwah.com • Phone 0049-6022-22040 You Can Rely On Us! Fax 0049-6022-220411 • D-63868 Grosswallstadt9


<strong>Backlash</strong>-<strong>free</strong> Safety Coupling Type DMK/ADSwith rollersI1LJG(DIN EN ISO 4762)KØ B1Ø D1 H7MØ D2 H7Ø B2Ø ACEDisengaging travelSI2G(DIN EN ISO 4762)keywayacc. toDIN 6885-1 optionallyTechnicaldataseries DMK/ADSTypeDisengaging torque (Nm) TKN version aadjustableTKN version bMoment of inertia (10 -3 kgm 2 ) J Hub sideJ Elastomer sideWeight (appr. kg) mTightening torqueG1of retaining screws (Nm) MA G2Max. speed (rpm) nmaxDisengaging travel (mm) SSpider shore hardness142-55-100,050,0060,3556114500,7195-1515-20 1)0,10,0360,5101589501,22412-3520-70 1)0,320,151,4182570001,82825-7565-1500,80,332,843496000298 SH A (red)3830-140100-30031,044,6841005000242140-350250-50053,17,514514536002Dimensions(mm)series DMK/ADSTypeLAC‡D1 H7 min. - max.‡D2 H7 min. - max.KEI 1I 2G 1 (DIN EN ISO 4762)G 2 (DIN EN ISO 4762)B 1B 2JMHub materialelastomer side/hub side146850119-148-1410,51355,5M4M530451939AI/AI1996652510-2012-20151667,5M5M640562151AI/AI24124753020-2820-2320181010M6M855553628,5AI/AI28143953524-3524-3524201111M8M1065764232,5AI/St381621154532-4432-4030241313M10M1280924837St/St421851295640-6040-5040281513M12M12105924637,5St/St1) To obtain the maximum adjustment range for type b, use spider with 64Sh D. 2) al = aluminum alloy, st = steelA mechanical or electrical device sensing the position of the steel ring is necessary for torque limiters DMK/ADS (disengagingtravel). In case of overload the drive must be switched off.OrderingdataDMK/ADS 28 - 30 H7 - 35 H7 - 80Nm - C - bTypeBore size D1Bore size D2Disengaging ® travelC = synchronizing engagement resp. D = Random engagementDIST. AUTORIZADOAdjustment range a resp. bMEX (55) 53 63 23 31QRO (442) 1 95 72 60MTY (81) 83 54 10 18ventas@industrialmagza.com• For highest dynamic loads, with rollers• Torque limiter with integrated shaftcoupling• Adjustable torque range• Compensation of shaft misalignmentYou Can Rely On Us!10 info@gerwah.com • www.gerwah.com • Phone 0049-6022-22040 Fax 0049-6022-220411 • D-63868 Grosswallstadt


<strong>Backlash</strong>-<strong>free</strong> <strong>Servo</strong>-<strong>insert</strong> Coupling Assembly InstructionsInstallationClean and degrease both shaft surface andcoupling hub bores. Re-check shaft diametersand coupling bores for proper tolerances.As a standard, the boreholes are equippedwith a fitting in accordance with ISO-H7.For the shafts, we recommend an transition,e.g. H7/g6. When selecting other shaft fitting,the fitting should not exceed a maximum of0.01 - 0.05 mm.Slide a coupling hub onto each shaft andproceed to torque the screws of one clampring or shrink disc after checking axial dimensions.Refer to the technical data to assurecorrect screw tightening torque.Firmly press elastomer spider into one of thetwo hubs. Because of the interference fit,the force necessary to install the spider maybe quite high, therefore a PU tolerant greasesuch as Vaseline may be applied to easeassembly. The edges of the spider and thejaws of the coupling hubs are both chamferedto ease assembly.Raised contact points visible on the front andback side of the elastomer spider help maintainproper spacing between the two hubsassuring electrical isolation and full angularmisalignment capabilities.Carefully push the coupling hubs togetherwhile maintaining the necessary spacing,tighten the screws of the remaining clampring or shrink disc to the recommended torque.The function of the gap is to prevent thecoupling hubs from restraining the axial movementof the spider. This ensures optimumlife of the coupling and spider.coupling hubWhile mountinghubspiderelastic deformationelastomerspiderhubhubhubspiderraisedcontact points<strong>Backlash</strong> <strong>free</strong> after finalassembly preloadedhubspiderEhub®DIST. AUTORIZADOMEX (55) 53 63 23 31QRO (442) 1 95 72 60MTY (81) 83 54 10 18ventas@industrialmagza.comYou Can Rely On Us!12 info@gerwah.com • www.gerwah.com • Phone 0049-6022-22040 Fax 0049-6022-220411 • D-63868 Grosswallstadt


<strong>Backlash</strong>-<strong>free</strong> <strong>Servo</strong>-<strong>insert</strong> Coupling Assembly InstructionsTypes ofmisalignmentaxial radial angularAlignmentThe picture above shows the (3)types of misalignment. Themounted coupling needs to bealigned. The more accurate theinitial alignment, the better thecoupling can absorb additionalmisalignment during operation,thereby assuring optimum lifetimeand quiet running conditions.If all (3) types of misalignmentoccur simultaneously, each typemust not reach the maximumallowable value.The combined impact of the actualmisalignment types, expressedas a percentage of the maximumallowable value,Kr radial misalignment (%)10080604020075%Kwangularmisalignment (%)50%25%0%20 30 40 60 80 100must not exceed 100%. The diagrambelow shows the combinedmisalignment.RemovalRemove the locking screws, e.g.on the motor. Pull the drive unit,including the jaw coupling apart.Inspect the spider for wear andif necessary, <strong>insert</strong> a new spideror one with a different shorehardness.After loosening the keylessclamp ring or shrink disc, thehubs can be removed.Please contact us for detailedinstallation and removalinstructions.Compensation ofmisalignmentExcessive misalignment willcause accelerated wearand premature failure.Ka axialmisalignment (%)MisalignmentsTyp57914192428384248elast.Spider80929880929864809298648092986480929864929864929864929864929864929864ShorescaleAAAAAADAAADAAADAAADAADAADAADAADAADMisalignment typemmradialKrmmaxialKa 1)+0,4-0,2+0,6-0,3+0,8-0,4+1,0-0,5+1,2-0,5+1,4-0,5+1,5-0,7+1,8-0,7+2,0-1,0+2,1-1,00,120,060,040,150,100,060,040,190,130,080,050,210,150,090,060,150,100,060,040,140,100,070,150,110,080,170,120,090,190,140,100,230,160,11scaleangularKw1,1°1,0°0,9°1,1°1,0°0,9°0,8°1,1°1,0°0,9°0,8°1,1°1,0°0,9°0,8°1,1°1,0°0,9°0,8°1,0°0,9°0,8°1,0°0,9°0,8°1,0°0,9°0,8°1,0°0,9°0,8°1,0°0,9°0,8°1) The Ka values need to be added to the dimension L of the coupling selectedDIST. AUTORIZADOMEX (55) 53 63 23 31QRO (442) 1 95 72 60MTY (81) 83 54 10 18ventas@industrialmagza.com®info@gerwah.com • www.gerwah.com • Phone 0049-6022-22040 You Can Rely On Us! Fax 0049-6022-220411 • D-63868 Grosswallstadt13


<strong>Backlash</strong>-<strong>free</strong> <strong>Servo</strong>-<strong>insert</strong> Coupling Technical DescriptionThe couplings can be finetuned to the specificapplication requirements interms of torsional stiffnessand vibration behavior byselecting from various colorcoded elastomeric spidershaving different gradesof shore hardness.Spider Colourdurometer code(shorehardness)80 SH A blue92 SH AyellowMaterial Allowable temperaturerange°Ccontinuous max. temp.temperature short termpolyurethane -50 till +80 -60 till +120polyurethane-40 till +90-50 till +120Availablefor type5-195-48Typical applicationsDrives in electronic measuring systems; backlash <strong>free</strong> when pre-compressedCentral spindle drives; backlash <strong>free</strong> when pre-compressed98 SH A red polyurethane -30 till +90 -40 till +120 5-48 Positioning drives; backlash <strong>free</strong> when pre-compressed64 SH D-H greenhytrel -50 till +120 -60 till +150 7-38 Machine tool spindles, control drives, feed units, planetary gearboxes;64 SH D polyurethane -20 till +110 -30 till +120 42-48}greenHeavy loads, torsionally stiff, high ambient temperature, water proofTechnical termsfor the couplingdesignPre-Compression: The curvedjaw couplings are designed tohave an interference fit betweenthe coupling hubs and elastomerelement for true backlash<strong>free</strong> operation. Therefore, theflexible spider needs to be precompressedfor proper seatingduring the assembly procedure.The amount of pre-compressionvaries widely depending on theshore harness of the spider, thesize of the coupling and the machiningtolerances. A light forceis necessary to pre-compressthe torsionally soft spiders whilea large force is required to precompressa torsionally stiff spider.TkN – Nominal Torque of coupling(Nm): Continuous torquewhich can be transmittedthroughout the entire speedrange, taking into considerationoperational factors such as ambienttemperature and torsionalstiffness.Tkmax – Maximum Torque ofcoupling (Nm): Torque to betransmitted 1 x 10^5 times asa peak load or 0.5 x 10^4 timesas an alternating load during theentire life of the coupling takinginto consideration factors suchas temperature, torsional stiffnessand shock loading.Type <strong>Servo</strong><strong>insert</strong>5791419242838424880929880929864809298648092986480929864929864929864929864929864929864ShorescaleMax. speed (min -1 ) for typeDK/GSADSADS/R EK/GS ASS/A ASS/A-P DMK/ADSDXK/ADSAAAAAADAAADAAADAAADAADAADAADAADAAD38000 4750027000 3400019000 2400013000 16000 2540010000 12000 190007000600050004000360085001380011700955080507200318002380017300147001190010000910011450895070006000500040000,30,50,90,71,22,02,41,835647,512,5165101721356075951602001903254052654505603105256551) Dynamic torsional stiffness at 0.5 x TkNDynamic balancing is required for speeds exceeding V=30m/sTorque (Nm)TkNTkmax0,61,01,71,42,44,04,83,66101281525321020344270120150190320400380650810530900112062010501310Statictorsionalstiffness3,25,28,38,614,323341731517460115172234340570860124014302060298022903440435045807160105406300192002758078502237036200Dynamictorsionalstiffness1016252643691035295155224180344513702103017202580372042966189893468761031413050137522148631620243055707170258059308274Axialstiffness(Nm/rad) (Nm/rad) 1) (Nm/mm)82154296114219421630125262518769153336654856582112020102930148025603696178032004348235044006474243055707270258059308274®DIST. AUTORIZADOMEX (55) 53 63 23 31QRO (442) 1 95 72 60MTY (81) 83 54 10 18ventas@industrialmagza.com14info@gerwah.com • www.gerwah.com • Phone 0049-6022-22040 You Can Rely On Us! Fax 0049-6022-220411 • D-63868 Grosswallstadt


Checklist for Your <strong>Couplings</strong> InquiryFor your convenience just copy, fill out and fax back to us!companystreetnamedpt.Please ask for personalizedtechnical assistance!ZIP/towneMailphonefax1. Application: How is the couplingsupposed to be used? (machine,machine group or system)2. Type of connection clamp ring hub shrink disc hub locking assembly hub hub with set screwflange connection outer cone Fanuc spec. customer drawing3. Dimensions Length mm bore size D1 mm keyway yes noDiameter mm bore size D2 mm keyway yes no4. Misalignment of shafts axial mm radial mm angular °5. Drive 5.1 Drive output P AN = kW5.2 Drive speed n = 1/min5.3 Nominal torque of drive Mt nenn = Nm5.4 Peak torque of drive Mt max = Nm5.5 Shaft diameter drive side = mmdriven side = mm6. Mass moment of inertia 6.1 drive side J A = Nm6.2 driven side J L = Nm7. Special influences 7.1 Ambient temperature surrounding the coupling? T = °C7.2 Are there any shock loads? light medium heavy7.3 Special materials (e.g. stainless steel)7.4 Special circumstances8. Planned quantities production prototype repair yearly quantity9. Target price E/pieceSales RepresentativeDIST. AUTORIZADOMEX (55) 53 63 23 31QRO (442) 1 95 72 60MTY (81) 83 54 10 18ventas@industrialmagza.com®info@gerwah.com • www.gerwah.com • Phone 0049-6022-22040 You Can Rely On Us! Fax 0049-6022-220411 • D-63868 Grosswallstadt15


Log on towww.gerwah.comfor:• Complete catalogue info• 3D-CAD product drawings• Calculation software• Product and corporate news• And much moreYou Can Rely On Us!695/01/10.05/SBL/4cYour <strong>GERWAH</strong> ® PartnerDIST. AUTORIZADOMEX (55) 53 63 23 31QRO (442) 1 95 72 60MTY (81) 83 54 10 18ventas@industrialmagza.com®<strong>GERWAH</strong> GmbHPhone (49)06022/2204-0Fax (49)06022/2204-11eMail info@gerwah.comwww.gerwah.comLuetzeltaler Strasse 5aD-63868 GrosswallstadtGermanyDIN EN ISO 9001PETER ® is a registered trade mark of <strong>GERWAH</strong> GmbH

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