TM9-2815-226-34-1 - JATONKAM35s HOME ON THE WEB

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TM 9-2815-226-34-1(c)(d)(e)Thoroughly wipe area clean.Rotate engine to vertical position with front-end up.Rotate crankshaft so that rod bearing cap is accessible.(f)Loosen connecting rod capscrews approximately 3/8 in. (9.52 mm).CAUTIONDO NOT PRY OR HAMMER ON CONNECTING ROD CAPS. DAMAGE TO CAPS ORRODS MAY RESULT.(g)Tap on connecting rod capscrew heads with softhead mallet to pull caps away from dowel alignment pins.3-48
TM 9-2815-226-34-1NOTEKeep rod caps and mating rods together. Do not intermix parts. Caps and rodsare matched assemblies.(h)(i)Remove capscrews and rod caps with lower bearing half.Install two connecting rod guide pins.CAUTIONCAREFULLY PUSH CONNECTING ROD AND PISTON ASSEMBLIES FROM LINERSTAKING CARE NOT TO SCORE OR GOUGE LINER WALLS.NOTEASSISTANT SHOULD BE USED IN REMOVAL OF PISTON AND CONNECTING RODASSEMBLY.(j)(k)(l)(m)Carefully push connecting rod and piston assemblies from cylinder liners, holding pistons so they will notdrop.Check each rod and cap to ensure it is stamped and labeled.Remove rod upper bearing half and assemble each connecting rod to its mating rod cap.Tape mating connecting rod bearing halves together and label each pair by cylinder.(n)Using piston ring expander, remove and discard piston rings.3-49
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WARNINGFIRE AND EXPLOSIONDo not use
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TM 9-2815-226-34-1TECHNICAL MANUALN
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TM 9-2815-226-34-1CHAPTER 1INTRODUC
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TM 9-2815-226-34-11-7. LOCATION AND
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TM 9-2815-226-34-11-9. EQUIPMENT DA
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TM 9-2815-226-34-1CHAPTER 2MAINTENA
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-341Table 2-1. TROUBLE
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TM 9-2815-226-34-1Table 2-1. TROUBL
Page 35 and 36: TM 9-2815-226-34-1Table 2-1. TROUBL
Page 37 and 38: TM 9-2815-226-34-1Table 2-1. TROUBL
Page 39 and 40: TM 9-2815-226-34-1CHAPTER 3REPAIR O
Page 41 and 42: TM 9-2815-226-34-13-3. INSPECTIONa.
Page 43 and 44: TM 9-2815-226-34-1Table 3-1. REPAIR
Page 51 and 52: TM 9-2815-226-34-1WATER PUMPImpelle
Page 55 and 56: TM 9-2815-226-34-1f. Bushings and B
Page 57 and 58: TM 9-2815-226-34-1NOTEAll replaceme
Page 59 and 60: TM 9-2815-226-34-1Table 3-3. TORQUE
Page 61 and 62: TM 9-2815-226-34-1TABLE 3-3. TORQUE
Page 67 and 68: TM 9-2815-226-34-1f. Remove Remaini
Page 69 and 70: TM 9-2815-226-34-1(13) Remove Vibra
Page 71 and 72: TM 9-2815-226-34-1(18) Remove Lube
Page 73 and 74: TM 9-2815-226-34-1(20) Remove Front
Page 75 and 76: TM 9-2815-226-34-1(23) Remove Rocke
Page 77 and 78: TM 9-2815-226-34-1(f)Carefully tap
Page 79 and 80: TM 9-2815-226-34-1(25) Remove Cam F
Page 81 and 82: TM 9-2815-226-34-1(27) Remove Flywh
Page 83 and 84: TM 9-2815-226-34-1(29) Remove Rear
Page 85: TM 9-2815-226-34-1(31) Remove Camsh
Page 89 and 90: TM 9-2815-226-34-1(33) Crankshaft a
Page 91 and 92: TM 9-2815-226-34-1CAUTIONHANDLE CRA
Page 93 and 94: TM 9-2815-226-34-1(35) Remove and D
Page 95 and 96: TM 9-2815-226-34-1Section III. CYLI
Page 97 and 98: TM 9-2815-226-34-1WARNINGHOT TANK C
Page 99 and 100: TM 9-2815-226-34-1g. Check camshaft
Page 101 and 102: TM 9-2815-226-34-1(9) If any one in
Page 103 and 104: TM 9-2815-226-34-1(5) If liner to b
Page 105 and 106: TM 9-2815-226-34-1m. Check main bea
Page 107 and 108: TM 9-2815-226-34-1(2) Install ST-11
Page 109 and 110: TM 9-2815-226-34-1o. Check cylinder
Page 111 and 112: TM 9-2815-226-34-1b. Cylinder liner
Page 113 and 114: TM 9-2815-226-34-1(i)(j)(k)Rotate c
Page 115 and 116: TM 9-2815-226-34-1(u)(v)(w)(x)(y)(z
Page 117 and 118: TM 9-2815-226-34-1(d)(e)Place salva
Page 119 and 120: TM 9-2815-226-34-1(f)(g)Back off th
Page 121 and 122: TM 9-2815-226-34-1(3) Cut counterbo
Page 123 and 124: TM 9-2815-226-34-1NOTEReplacement s
Page 125 and 126: TM 9-2815-226-34-1(g)(h)Tighten adj
Page 127 and 128: TM 9-2815-226-34-1(4) Install count
Page 129 and 130: TM 9-2815-226-34-1f. Cylinder liner
Page 131 and 132: TM 9-2815-226-34-1(2) Assemble micr
Page 133 and 134: TM 9-2815-226-34-1(3) Feed assembly
Page 135 and 136: TM 9-2815-226-34-1(k)(l)Install too
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TM 9-2815-226-34-1(5) Main bearing
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TM 9-2815-226-34-1NOTESpecial lockr
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TM 9-2815-226-34-1(d)(e)(f)(g)(h)(i
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TM 9-2815-226-34-1(m)(n)(o)(p)(q)(r
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TM 9-2815-226-34-1j. Cylinder Block
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TM 9-2815-226-34-1(8) Apply cutting
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TM 9-2815-226-34-1CAUTIONTAKE CARE
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TM 9-2815-226-34-1(8) Apply cutting
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TM 9-2815-226-34-1(3) With surface
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TM 9-2815-226-34-13-11. INSPECT LIN
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TM 9-2815-226-34-13-13. INSPECT CRA
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TM 9-2815-226-34-1k. Measure cranks
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TM 9-2815-226-34-1(2) Indications l
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TM 9-2815-226-34-1p. Perform magnet
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TM 9-2815-226-34-1Section VI. BEARI
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TM 9-2815-226-34-13-17. INSPECT CON
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TM 9-2815-226-34-1NOTECheck connect
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TM 9-2815-226-34-1(3) To determine
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TM 9-2815-226-34-13-18. REPAIR CONN
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TM 9-2815-226-34-1NOTEBoring machin
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TM 9-2815-226-34-1d. Install piston
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TM 9-2815-226-34-1Section VIII. PIS
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TM 9-2815-226-34-13-20. INSPECT PIS
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TM 9-2815-226-34-1g. Discard piston
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TM 9-2815-226-34-1Section IX. CAMSH
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TM 9-2815-226-34-13-25. REPAIR CAMS
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TM 9-2815-226-34-1Section X. GEAR C
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TM 9-2815-226-34-13-29. REPAIR GEAR
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TM 9-2815-226-34-1CAUTIONTAKE CARE
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TM 9-2815-226-34-13-30. DISASSEMBLE
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WARNINGP-D-680 SOLVENT IS POTENTIAL
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TM 9-2815-226-34-1(7) Place head an
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TM 9-2815-226-34-1(7) With shut-off
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TM 9-2815-226-34-1f. Injector sleev
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TM 9-2815-226-34-1(2) Gage at sever
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TM 9-2815-226-34-1i. Valve inspecti
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TM 9-2815-226-34-1k. Valve springs
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TM 9-2815-226-34-1(5) Insert ST-101
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TM 9-2815-226-34-1(21) Aline sleeve
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TM 9-2815-226-34-1(5) Make light cu
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TM 9-2815-226-34-1(16) Allow cutter
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TM 9-2815-226-34-1(3) Engage ST-685
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TM 9-2815-226-34-1(6) If high spots
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TM 9-2815-226-34-1(3) Install overs
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TM 9-2815-226-34-1(3) Raise arbor p
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TM 9-2815-226-34-1(i)(j)(k)(l)(m)(n
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TM 9-2815-226-34-1(3) Expand inject
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TM 9-2815-226-34-1(h)(i)Cut injecto
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TM 9-2815-226-34-1b. Install valves
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TM 9-2815-226-34-1c. Valve seating
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TM 9-2815-226-34-1(16) If leakage i
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TM 9-2815-226-34-1NOTETag rocker le
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TM 9-2815-226-34-13-34. INSPECT ROC
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TM 9-2815-226-34-1NOTEUse magnetic
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TM 9-2815-226-34-13-35. REPAIR ROCK
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TM 9-2815-226-34-13-36. ASSEMBLE RO
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TM 9-2815-226-34-1Section XIII. PUS
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TM 9-2815-226-34-1Section XIV. CAM
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TM 9-2815-226-34-1b. Inspect housin
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TM 9-2815-226-34-1d. Inspect cam fo
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TM 9-2815-226-34-1NOTEInjector cam
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TM 9-2815-226-34-1(7) Slide ST-249-
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TM 9-2815-226-34-13-41. ASSEMBLE CA
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TM 9-2815-226-34-13-42. INSPECT VIB
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TM 9-2815-226-34-1Section XVI. FLEX
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TM 9-2815-226-34-1ALPHABETICAL INDE
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THE METRIC SYSTEM AND EQUIVALENTSLI
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TM9-2815-226-34-1 - JATONKAM35s HOME ON THE WEB

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