TM9-2815-226-34-1 - JATONKAM35s HOME ON THE WEB

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TM 9-2815-226-34-1(12) Mount Engine in Engine Rebuild Stand.(a)(b)Remove capscrews and lockwashers securing forward water header cover to cylinder block, and removecover and gasket. Discard gasket.Secure both header plate adapters to header ports on right side of engine.NOTEAdapter plate must be installed with word "TOP" facing up.(c)Position engine-to-rebuild stand adapter plate with spacers over water header adapter plates, and secure inposition with capscrews and lockwashers.WARNINGDIRECT PERSONNEL TO STAND CLEAR DURING HOISTING OPERATION.FAILURE TO DO THIS MAY CAUSE INJURY TO PERSONNEL.(d)(e)(f)Lift engine and mate adapter plate with circular mount plate on engine rebuild stand.Bolt adapter plate and circular mount plate together with bolts, washers, and nuts.Remove lifting device.3-30 Change 1
TM 9-2815-226-34-1(13) Remove Vibration Damper.(a)Remove capscrews and lockwashers securing vibration damper to crankshaft.WARNINGMAINTAIN FIRM HOLD OF DAMPER WHEN REMOVING TO KEEP FROM DROPPINGTO FLOOR. KEEP FEET CLEAR OF DAMPER TO PREVENT PERSONAL INJURY.CAUTIONDO NOT POUND OR PRY ON DAMPER TO FREE FROM CRANKSHAFT. DENTINGOUTER SHELL MAY ELIMINATE ITS EFFECTIVENESS.(b)Firmly grasp damper and pull off crankshaft. If tight, tap on pulley with softhead mallet to free.Change 1 3-31
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WARNINGFIRE AND EXPLOSIONDo not use
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TM 9-2815-226-34-1TECHNICAL MANUALN
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TM 9-2815-226-34-1CHAPTER 1INTRODUC
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TM 9-2815-226-34-11-7. LOCATION AND
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TM 9-2815-226-34-11-9. EQUIPMENT DA
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TM 9-2815-226-34-1CHAPTER 2MAINTENA
Page 17 and 18: TM 9-2815-226-34-1Table 2-1. TROUBL
Page 30: TM 9-2815-226-341Table 2-1. TROUBLE
Page 39 and 40: TM 9-2815-226-34-1CHAPTER 3REPAIR O
Page 41 and 42: TM 9-2815-226-34-13-3. INSPECTIONa.
Page 43 and 44: TM 9-2815-226-34-1Table 3-1. REPAIR
Page 51 and 52: TM 9-2815-226-34-1WATER PUMPImpelle
Page 55 and 56: TM 9-2815-226-34-1f. Bushings and B
Page 57 and 58: TM 9-2815-226-34-1NOTEAll replaceme
Page 59 and 60: TM 9-2815-226-34-1Table 3-3. TORQUE
Page 61 and 62: TM 9-2815-226-34-1TABLE 3-3. TORQUE
Page 67: TM 9-2815-226-34-1f. Remove Remaini
Page 71 and 72: TM 9-2815-226-34-1(18) Remove Lube
Page 73 and 74: TM 9-2815-226-34-1(20) Remove Front
Page 75 and 76: TM 9-2815-226-34-1(23) Remove Rocke
Page 77 and 78: TM 9-2815-226-34-1(f)Carefully tap
Page 79 and 80: TM 9-2815-226-34-1(25) Remove Cam F
Page 81 and 82: TM 9-2815-226-34-1(27) Remove Flywh
Page 83 and 84: TM 9-2815-226-34-1(29) Remove Rear
Page 85 and 86: TM 9-2815-226-34-1(31) Remove Camsh
Page 87 and 88: TM 9-2815-226-34-1NOTEKeep rod caps
Page 89 and 90: TM 9-2815-226-34-1(33) Crankshaft a
Page 91 and 92: TM 9-2815-226-34-1CAUTIONHANDLE CRA
Page 93 and 94: TM 9-2815-226-34-1(35) Remove and D
Page 95 and 96: TM 9-2815-226-34-1Section III. CYLI
Page 97 and 98: TM 9-2815-226-34-1WARNINGHOT TANK C
Page 99 and 100: TM 9-2815-226-34-1g. Check camshaft
Page 101 and 102: TM 9-2815-226-34-1(9) If any one in
Page 103 and 104: TM 9-2815-226-34-1(5) If liner to b
Page 105 and 106: TM 9-2815-226-34-1m. Check main bea
Page 107 and 108: TM 9-2815-226-34-1(2) Install ST-11
Page 109 and 110: TM 9-2815-226-34-1o. Check cylinder
Page 111 and 112: TM 9-2815-226-34-1b. Cylinder liner
Page 113 and 114: TM 9-2815-226-34-1(i)(j)(k)Rotate c
Page 115 and 116: TM 9-2815-226-34-1(u)(v)(w)(x)(y)(z
Page 117 and 118: TM 9-2815-226-34-1(d)(e)Place salva
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TM 9-2815-226-34-1(f)(g)Back off th
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TM 9-2815-226-34-1(3) Cut counterbo
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TM 9-2815-226-34-1NOTEReplacement s
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TM 9-2815-226-34-1(g)(h)Tighten adj
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TM 9-2815-226-34-1(4) Install count
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TM 9-2815-226-34-1f. Cylinder liner
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TM 9-2815-226-34-1(2) Assemble micr
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TM 9-2815-226-34-1(3) Feed assembly
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TM 9-2815-226-34-1(k)(l)Install too
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TM 9-2815-226-34-1(5) Main bearing
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TM 9-2815-226-34-1NOTESpecial lockr
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TM 9-2815-226-34-1(d)(e)(f)(g)(h)(i
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TM 9-2815-226-34-1(m)(n)(o)(p)(q)(r
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TM 9-2815-226-34-1j. Cylinder Block
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TM 9-2815-226-34-1(8) Apply cutting
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TM 9-2815-226-34-1CAUTIONTAKE CARE
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TM 9-2815-226-34-1(8) Apply cutting
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TM 9-2815-226-34-1(3) With surface
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TM 9-2815-226-34-13-11. INSPECT LIN
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TM 9-2815-226-34-13-13. INSPECT CRA
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TM 9-2815-226-34-1k. Measure cranks
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TM 9-2815-226-34-1(2) Indications l
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TM 9-2815-226-34-1p. Perform magnet
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TM 9-2815-226-34-1Section VI. BEARI
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TM 9-2815-226-34-13-17. INSPECT CON
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TM 9-2815-226-34-1NOTECheck connect
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TM 9-2815-226-34-1(3) To determine
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TM 9-2815-226-34-13-18. REPAIR CONN
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TM 9-2815-226-34-1NOTEBoring machin
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TM 9-2815-226-34-1d. Install piston
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TM 9-2815-226-34-1Section VIII. PIS
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TM 9-2815-226-34-13-20. INSPECT PIS
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TM 9-2815-226-34-1g. Discard piston
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TM 9-2815-226-34-1Section IX. CAMSH
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TM 9-2815-226-34-13-25. REPAIR CAMS
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TM 9-2815-226-34-1Section X. GEAR C
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TM 9-2815-226-34-13-29. REPAIR GEAR
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TM 9-2815-226-34-1CAUTIONTAKE CARE
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TM 9-2815-226-34-13-30. DISASSEMBLE
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WARNINGP-D-680 SOLVENT IS POTENTIAL
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TM 9-2815-226-34-1(7) Place head an
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TM 9-2815-226-34-1(7) With shut-off
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TM 9-2815-226-34-1f. Injector sleev
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TM 9-2815-226-34-1(2) Gage at sever
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TM 9-2815-226-34-1i. Valve inspecti
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TM 9-2815-226-34-1k. Valve springs
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TM 9-2815-226-34-1(5) Insert ST-101
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TM 9-2815-226-34-1(21) Aline sleeve
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TM 9-2815-226-34-1(5) Make light cu
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TM 9-2815-226-34-1(16) Allow cutter
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TM 9-2815-226-34-1(3) Engage ST-685
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TM 9-2815-226-34-1(6) If high spots
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TM 9-2815-226-34-1(3) Install overs
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TM 9-2815-226-34-1(3) Raise arbor p
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TM 9-2815-226-34-1(i)(j)(k)(l)(m)(n
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TM 9-2815-226-34-1(3) Expand inject
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TM 9-2815-226-34-1(h)(i)Cut injecto
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TM 9-2815-226-34-1b. Install valves
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TM 9-2815-226-34-1c. Valve seating
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TM 9-2815-226-34-1(16) If leakage i
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TM 9-2815-226-34-1NOTETag rocker le
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TM 9-2815-226-34-13-34. INSPECT ROC
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TM 9-2815-226-34-1NOTEUse magnetic
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TM 9-2815-226-34-13-35. REPAIR ROCK
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TM 9-2815-226-34-13-36. ASSEMBLE RO
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TM 9-2815-226-34-1Section XIII. PUS
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TM 9-2815-226-34-1Section XIV. CAM
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TM 9-2815-226-34-1b. Inspect housin
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TM 9-2815-226-34-1d. Inspect cam fo
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TM 9-2815-226-34-1NOTEInjector cam
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TM 9-2815-226-34-1(7) Slide ST-249-
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TM 9-2815-226-34-13-41. ASSEMBLE CA
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TM 9-2815-226-34-13-42. INSPECT VIB
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TM 9-2815-226-34-1Section XVI. FLEX
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TM 9-2815-226-34-1ALPHABETICAL INDE
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THE METRIC SYSTEM AND EQUIVALENTSLI
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TM9-2815-226-34-1 - JATONKAM35s HOME ON THE WEB

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