TM9-2815-226-34-1 - JATONKAM35s HOME ON THE WEB

More documents

Recommendations

Info

TM 9-2815-226-34-13-5. ASSEMBLY INSTRUCTIONS.a. General. Extreme care must be exercised in all component assembly operations to ensure satisfactory engineperformance. Precautionary rules for assembly are outlined below. Step-by-step procedures for assembly orvarious components are covered in the paragraph relating to the specific component.b. Precautionary Rules.(1) Cleanliness is essential in all component assembly operations. Dirt and dust, even in minute quantities, areabrasive. Parts must be cleaned, as specified, and kept clean. Wrap or cover parts and components whenassembly procedures are not immediately completed.(2) Coat all bearings and contact surfaces with engine oil OE/HDO-10 (MIL-L-2104) to insure lubrication ofparts during initial engine starting.(3) Replace all gaskets and preformed packings during assembly.c. Teflon-Wrapped Pipe Plugs. Certain pipe plugs have a thin strip of teflon tape or liquid sealant applied to the pipethreads before installation of the plug. This is done to provide a better seal and also to permit easier removal ofthe pipe plug. Those pipe plugs requiring teflon wrapping or sealant are identified in the particular assemblyprocedure calling for the installation of such plugs. The method of teflon wrapping these particular plugs is asfollows:(1) Be sure that the pipe plug is thoroughly clean and dry before applying teflon tape. All dirt, grease, oil, andscale must be removed.(2) Start the tape one or two threads from the small or leading edge of the plug, joining the tape together withan overlap of approximately 1/8 inch (3.175 mm).(3) Wrap the tape tightly in the same direction as you would turn a nut. Press the tape into the minor diameterof threads without cutting or ripping the tape.CAUTIONDO NOT USE POWER TOOLS; DAMAGE TO EQUIPMENT MAY RESULT.(4) Torque the pipe plugs to their specified torque. Torque values of engine parts are provided in table 3-3.3-20
TM 9-2815-226-34-1Table 3-3. TORQUE CHART*Denotes inch-poundsPART NAME OR LOCATIONFT LB (N•m)Cylinder BlockOil Gallery Pipe Plugs 60 - 70 (81 - 95)Main Bearing BoltsStep 1 Torque To 145 - 155 (197 - 210)Step 2 Advance To 300 - 310 (407 - 420)Step 3 Loosen AllMinimum of 3 TurnsStep 4 Torque To 140 - 145 (190 - 197)Step 5 Advance To 300 - 310 (407 - 420)Connecting Rod CapscrewsStep 1 Torque To 70 - 75 (95 - 102)Step 2 Advance To 140 - 150 (190 - 203)Step 3 Loosen AllCompletelyStep 4 Torque To 25 - 30 (34 - 41)Step 5 Advance To 70 - 75 (95 - 102)Step 6 Advance To 140 - 150 (190 - 203)Cylinder Head BoltsStep 1 Torque To 25 (34)Step 2 Advance To 80 - 100 (108 - 136)Step 3 Advance To 180 - 200 (244 - 271)Step 4 Advance To 280 - 300 (380 - 407)Fuel Cross-OversSlotted Head Screws *34 - 38 (3.8 - 4.3)Cam Follower and Housing Assembly BoltsStep 1 15 - 20 (20 - 27)Step 2 30 - 35 (41 - 47)3-21
Page 5 and 6:
WARNINGFIRE AND EXPLOSIONDo not use
Page 7 and 8: TM 9-2815-226-34-1TECHNICAL MANUALN
Page 9 and 10: TM 9-2815-226-34-1CHAPTER 1INTRODUC
Page 11 and 12: TM 9-2815-226-34-11-7. LOCATION AND
Page 13 and 14: TM 9-2815-226-34-11-9. EQUIPMENT DA
Page 15 and 16: TM 9-2815-226-34-1CHAPTER 2MAINTENA
Page 17 and 18: TM 9-2815-226-34-1Table 2-1. TROUBL
Page 30: TM 9-2815-226-341Table 2-1. TROUBLE
Page 39 and 40: TM 9-2815-226-34-1CHAPTER 3REPAIR O
Page 41 and 42: TM 9-2815-226-34-13-3. INSPECTIONa.
Page 43 and 44: TM 9-2815-226-34-1Table 3-1. REPAIR
Page 51 and 52: TM 9-2815-226-34-1WATER PUMPImpelle
Page 55 and 56: TM 9-2815-226-34-1f. Bushings and B
Page 57: TM 9-2815-226-34-1NOTEAll replaceme
Page 61 and 62: TM 9-2815-226-34-1TABLE 3-3. TORQUE
Page 67 and 68: TM 9-2815-226-34-1f. Remove Remaini
Page 69 and 70: TM 9-2815-226-34-1(13) Remove Vibra
Page 71 and 72: TM 9-2815-226-34-1(18) Remove Lube
Page 73 and 74: TM 9-2815-226-34-1(20) Remove Front
Page 75 and 76: TM 9-2815-226-34-1(23) Remove Rocke
Page 77 and 78: TM 9-2815-226-34-1(f)Carefully tap
Page 79 and 80: TM 9-2815-226-34-1(25) Remove Cam F
Page 81 and 82: TM 9-2815-226-34-1(27) Remove Flywh
Page 83 and 84: TM 9-2815-226-34-1(29) Remove Rear
Page 85 and 86: TM 9-2815-226-34-1(31) Remove Camsh
Page 87 and 88: TM 9-2815-226-34-1NOTEKeep rod caps
Page 89 and 90: TM 9-2815-226-34-1(33) Crankshaft a
Page 91 and 92: TM 9-2815-226-34-1CAUTIONHANDLE CRA
Page 93 and 94: TM 9-2815-226-34-1(35) Remove and D
Page 95 and 96: TM 9-2815-226-34-1Section III. CYLI
Page 97 and 98: TM 9-2815-226-34-1WARNINGHOT TANK C
Page 99 and 100: TM 9-2815-226-34-1g. Check camshaft
Page 101 and 102: TM 9-2815-226-34-1(9) If any one in
Page 103 and 104: TM 9-2815-226-34-1(5) If liner to b
Page 105 and 106: TM 9-2815-226-34-1m. Check main bea
Page 107 and 108: TM 9-2815-226-34-1(2) Install ST-11
Page 109 and 110:
TM 9-2815-226-34-1o. Check cylinder
Page 111 and 112:
TM 9-2815-226-34-1b. Cylinder liner
Page 113 and 114:
TM 9-2815-226-34-1(i)(j)(k)Rotate c
Page 115 and 116:
TM 9-2815-226-34-1(u)(v)(w)(x)(y)(z
Page 117 and 118:
TM 9-2815-226-34-1(d)(e)Place salva
Page 119 and 120:
TM 9-2815-226-34-1(f)(g)Back off th
Page 121 and 122:
TM 9-2815-226-34-1(3) Cut counterbo
Page 123 and 124:
TM 9-2815-226-34-1NOTEReplacement s
Page 125 and 126:
TM 9-2815-226-34-1(g)(h)Tighten adj
Page 127 and 128:
TM 9-2815-226-34-1(4) Install count
Page 129 and 130:
TM 9-2815-226-34-1f. Cylinder liner
Page 131 and 132:
TM 9-2815-226-34-1(2) Assemble micr
Page 133 and 134:
TM 9-2815-226-34-1(3) Feed assembly
Page 135 and 136:
TM 9-2815-226-34-1(k)(l)Install too
Page 137 and 138:
TM 9-2815-226-34-1(5) Main bearing
Page 139 and 140:
TM 9-2815-226-34-1NOTESpecial lockr
Page 141 and 142:
TM 9-2815-226-34-1(d)(e)(f)(g)(h)(i
Page 143 and 144:
TM 9-2815-226-34-1(m)(n)(o)(p)(q)(r
Page 145 and 146:
TM 9-2815-226-34-1j. Cylinder Block
Page 147 and 148:
TM 9-2815-226-34-1(8) Apply cutting
Page 149 and 150:
TM 9-2815-226-34-1CAUTIONTAKE CARE
Page 151 and 152:
TM 9-2815-226-34-1(8) Apply cutting
Page 153 and 154:
TM 9-2815-226-34-1(3) With surface
Page 155 and 156:
TM 9-2815-226-34-13-11. INSPECT LIN
Page 157 and 158:
TM 9-2815-226-34-13-13. INSPECT CRA
Page 159 and 160:
TM 9-2815-226-34-1k. Measure cranks
Page 161 and 162:
TM 9-2815-226-34-1(2) Indications l
Page 163 and 164:
TM 9-2815-226-34-1p. Perform magnet
Page 165 and 166:
TM 9-2815-226-34-1Section VI. BEARI
Page 167 and 168:
TM 9-2815-226-34-13-17. INSPECT CON
Page 169 and 170:
TM 9-2815-226-34-1NOTECheck connect
Page 171 and 172:
TM 9-2815-226-34-1(3) To determine
Page 173 and 174:
TM 9-2815-226-34-13-18. REPAIR CONN
Page 175 and 176:
TM 9-2815-226-34-1NOTEBoring machin
Page 177 and 178:
TM 9-2815-226-34-1d. Install piston
Page 179 and 180:
TM 9-2815-226-34-1Section VIII. PIS
Page 181 and 182:
TM 9-2815-226-34-13-20. INSPECT PIS
Page 183 and 184:
TM 9-2815-226-34-1g. Discard piston
Page 185 and 186:
TM 9-2815-226-34-1Section IX. CAMSH
Page 187 and 188:
TM 9-2815-226-34-13-25. REPAIR CAMS
Page 189 and 190:
TM 9-2815-226-34-1Section X. GEAR C
Page 191 and 192:
TM 9-2815-226-34-13-29. REPAIR GEAR
Page 193 and 194:
TM 9-2815-226-34-1CAUTIONTAKE CARE
Page 195 and 196:
TM 9-2815-226-34-13-30. DISASSEMBLE
Page 197 and 198:
WARNINGP-D-680 SOLVENT IS POTENTIAL
Page 199 and 200:
TM 9-2815-226-34-1(7) Place head an
Page 201 and 202:
TM 9-2815-226-34-1(7) With shut-off
Page 203 and 204:
TM 9-2815-226-34-1f. Injector sleev
Page 205 and 206:
TM 9-2815-226-34-1(2) Gage at sever
Page 207 and 208:
TM 9-2815-226-34-1i. Valve inspecti
Page 209 and 210:
TM 9-2815-226-34-1k. Valve springs
Page 211 and 212:
TM 9-2815-226-34-1(5) Insert ST-101
Page 213 and 214:
TM 9-2815-226-34-1(21) Aline sleeve
Page 215 and 216:
TM 9-2815-226-34-1(5) Make light cu
Page 217 and 218:
TM 9-2815-226-34-1(16) Allow cutter
Page 219 and 220:
TM 9-2815-226-34-1(3) Engage ST-685
Page 221 and 222:
TM 9-2815-226-34-1(6) If high spots
Page 223 and 224:
TM 9-2815-226-34-1(3) Install overs
Page 225 and 226:
TM 9-2815-226-34-1(3) Raise arbor p
Page 227 and 228:
TM 9-2815-226-34-1(i)(j)(k)(l)(m)(n
Page 229 and 230:
TM 9-2815-226-34-1(3) Expand inject
Page 231 and 232:
TM 9-2815-226-34-1(h)(i)Cut injecto
Page 233 and 234:
TM 9-2815-226-34-1b. Install valves
Page 235 and 236:
TM 9-2815-226-34-1c. Valve seating
Page 237 and 238:
TM 9-2815-226-34-1(16) If leakage i
Page 239 and 240:
TM 9-2815-226-34-1NOTETag rocker le
Page 241 and 242:
TM 9-2815-226-34-13-34. INSPECT ROC
Page 243 and 244:
TM 9-2815-226-34-1NOTEUse magnetic
Page 245 and 246:
TM 9-2815-226-34-13-35. REPAIR ROCK
Page 247 and 248:
TM 9-2815-226-34-13-36. ASSEMBLE RO
Page 249 and 250:
TM 9-2815-226-34-1Section XIII. PUS
Page 251 and 252:
TM 9-2815-226-34-1Section XIV. CAM
Page 253 and 254:
TM 9-2815-226-34-1b. Inspect housin
Page 255 and 256:
TM 9-2815-226-34-1d. Inspect cam fo
Page 257 and 258:
TM 9-2815-226-34-1NOTEInjector cam
Page 259 and 260:
TM 9-2815-226-34-1(7) Slide ST-249-
Page 261 and 262:
TM 9-2815-226-34-13-41. ASSEMBLE CA
Page 263 and 264:
TM 9-2815-226-34-13-42. INSPECT VIB
Page 265 and 266:
TM 9-2815-226-34-1Section XVI. FLEX
Page 267 and 268:
TM 9-2815-226-34-1ALPHABETICAL INDE
Page 269 and 270:
Page 271 and 272:
Page 273 and 274:
Page 279 and 280:
THE METRIC SYSTEM AND EQUIVALENTSLI
show all

TM9-2815-226-34-1 - JATONKAM35s HOME ON THE WEB

Create successful ePaper yourself

Delete template?

Save as template?