TM9-2815-226-34-1 - JATONKAM35s HOME ON THE WEB

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TM 9-2815-226-34-1Table 3-1. REPAIR AND REPLACEMENT STANDARDSWEAR NEW NEWCOMPONENT LIMIT MINIMUM MAXIMUMCYLINDER BLOCKCamshaft BushingInside Diameter 2.5023 in. 2.4983 in. 2.4998 in.(63.5584 mm) (63.4568 mm) (63.4949 mm)Camshaft Bushing BoreInside Diameter 2.6265 in. 2.6245 in. 2.6255 in.(66.7131 mm) (66.6623 mm) (66.6877 mm)Cylinder Liner CounterboreInside Diameter 6.5615 in. 6.5635 in.(166.6621 mm) (166.729 mm)Depth 0.412 in. 0.350 in. 0.352 in.(10.465 mm) (8.890 mm) (8.941 mm)Liner-to-Block ClearanceLower Bore 0.002 in. 0.006 in.(0.050 mm) (0.152 mm)Lower Liner BoreInside Diameter 6.124 in. 6.126 in.(155.550 mm) (155.600 mm)Main Bearing BoreInside Diameter 4.7505 in. 4.7485 in. 4.750 in.(120.6627 mm) (120.6119 mm) (120.650 mm)BlockHeight from Main Bearing 18.994 in. 19.003 in. 19.007 in.Center Line (482.448 mm) (482.676 mm) (4.82778 mm)Height from Installed 16.619 in. 16.628 in. 16.632 in.Alinement Bar (422.123 mm) (422.351 mm) (422.453 mm)3-4
TM 9-2815-226-34-1Table 3-1. REPAIR AND REPLACEMENT STANDARDS (Cont)WEAR NEW NEWCOMPONENT LIMIT MINIM UM MAXIMUMCylinder LinerInside Diameter 5.505 in. 5.4995 in. 5.01 in.(139.827 mm) (139.687 mm) (139.725 mm)NOTENew cylinder liners inside diameter dimensions at 60 F - 70 F (16 C - 21 C) may be0.0002 0.0006 in. (0.0050 0.0152 mm) smaller than indicated due to lubrite coating.Protrusion Above Block 0.003 in. 0.006 in.(0.076 mm) (0.152 mm)CrankshaftConnecting Rod JournalOutside Diameter 3.122 in. 3.1235 in. 3.125 in.(79.299 mm) (79.336 mm) (79.3875 mm)Main Bearing JournalOutside Diameter 4.4975 in. 4.4985 in. 4.50 in.(114.2365 mm) (114.2619 mm) (114.300 mm)Thrust Bearing Surface- 3.006 in. 3.001 in. 3.003 in.to-Rear Counterweight (76.352 mm) (76.225 mm) (76.276 mm)Main Rod Journals Out-of-Round, Total Indicated RunoutMain and Rod Journal Taper(Length of Journal)0.002 in.(0.051 mm)0.0005 in.(0.0127 mm)3-5
Page 5 and 6: WARNINGFIRE AND EXPLOSIONDo not use
Page 7 and 8: TM 9-2815-226-34-1TECHNICAL MANUALN
Page 9 and 10: TM 9-2815-226-34-1CHAPTER 1INTRODUC
Page 11 and 12: TM 9-2815-226-34-11-7. LOCATION AND
Page 13 and 14: TM 9-2815-226-34-11-9. EQUIPMENT DA
Page 15 and 16: TM 9-2815-226-34-1CHAPTER 2MAINTENA
Page 17 and 18: TM 9-2815-226-34-1Table 2-1. TROUBL
Page 30: TM 9-2815-226-341Table 2-1. TROUBLE
Page 39 and 40: TM 9-2815-226-34-1CHAPTER 3REPAIR O
Page 41: TM 9-2815-226-34-13-3. INSPECTIONa.
Page 45 and 46: TM 9-2815-226-34-1Table 3-1. REPAIR
Page 51 and 52: TM 9-2815-226-34-1WATER PUMPImpelle
Page 55 and 56: TM 9-2815-226-34-1f. Bushings and B
Page 57 and 58: TM 9-2815-226-34-1NOTEAll replaceme
Page 59 and 60: TM 9-2815-226-34-1Table 3-3. TORQUE
Page 61 and 62: TM 9-2815-226-34-1TABLE 3-3. TORQUE
Page 67 and 68: TM 9-2815-226-34-1f. Remove Remaini
Page 69 and 70: TM 9-2815-226-34-1(13) Remove Vibra
Page 71 and 72: TM 9-2815-226-34-1(18) Remove Lube
Page 73 and 74: TM 9-2815-226-34-1(20) Remove Front
Page 75 and 76: TM 9-2815-226-34-1(23) Remove Rocke
Page 77 and 78: TM 9-2815-226-34-1(f)Carefully tap
Page 79 and 80: TM 9-2815-226-34-1(25) Remove Cam F
Page 81 and 82: TM 9-2815-226-34-1(27) Remove Flywh
Page 83 and 84: TM 9-2815-226-34-1(29) Remove Rear
Page 85 and 86: TM 9-2815-226-34-1(31) Remove Camsh
Page 87 and 88: TM 9-2815-226-34-1NOTEKeep rod caps
Page 89 and 90: TM 9-2815-226-34-1(33) Crankshaft a
Page 91 and 92: TM 9-2815-226-34-1CAUTIONHANDLE CRA
Page 93 and 94:
TM 9-2815-226-34-1(35) Remove and D
Page 95 and 96:
TM 9-2815-226-34-1Section III. CYLI
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TM 9-2815-226-34-1WARNINGHOT TANK C
Page 99 and 100:
TM 9-2815-226-34-1g. Check camshaft
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TM 9-2815-226-34-1(9) If any one in
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TM 9-2815-226-34-1(5) If liner to b
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TM 9-2815-226-34-1m. Check main bea
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TM 9-2815-226-34-1(2) Install ST-11
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TM 9-2815-226-34-1o. Check cylinder
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TM 9-2815-226-34-1b. Cylinder liner
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TM 9-2815-226-34-1(i)(j)(k)Rotate c
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TM 9-2815-226-34-1(u)(v)(w)(x)(y)(z
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TM 9-2815-226-34-1(d)(e)Place salva
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TM 9-2815-226-34-1(f)(g)Back off th
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TM 9-2815-226-34-1(3) Cut counterbo
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TM 9-2815-226-34-1NOTEReplacement s
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TM 9-2815-226-34-1(g)(h)Tighten adj
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TM 9-2815-226-34-1(4) Install count
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TM 9-2815-226-34-1f. Cylinder liner
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TM 9-2815-226-34-1(2) Assemble micr
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TM 9-2815-226-34-1(3) Feed assembly
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TM 9-2815-226-34-1(k)(l)Install too
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TM 9-2815-226-34-1(5) Main bearing
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TM 9-2815-226-34-1NOTESpecial lockr
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TM 9-2815-226-34-1(d)(e)(f)(g)(h)(i
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TM 9-2815-226-34-1(m)(n)(o)(p)(q)(r
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TM 9-2815-226-34-1j. Cylinder Block
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TM 9-2815-226-34-1(8) Apply cutting
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TM 9-2815-226-34-1CAUTIONTAKE CARE
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TM 9-2815-226-34-1(8) Apply cutting
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TM 9-2815-226-34-1(3) With surface
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TM 9-2815-226-34-13-11. INSPECT LIN
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TM 9-2815-226-34-13-13. INSPECT CRA
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TM 9-2815-226-34-1k. Measure cranks
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TM 9-2815-226-34-1(2) Indications l
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TM 9-2815-226-34-1p. Perform magnet
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TM 9-2815-226-34-1Section VI. BEARI
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TM 9-2815-226-34-13-17. INSPECT CON
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TM 9-2815-226-34-1NOTECheck connect
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TM 9-2815-226-34-1(3) To determine
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TM 9-2815-226-34-13-18. REPAIR CONN
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TM 9-2815-226-34-1NOTEBoring machin
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TM 9-2815-226-34-1d. Install piston
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TM 9-2815-226-34-1Section VIII. PIS
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TM 9-2815-226-34-13-20. INSPECT PIS
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TM 9-2815-226-34-1g. Discard piston
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TM 9-2815-226-34-1Section IX. CAMSH
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TM 9-2815-226-34-13-25. REPAIR CAMS
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TM 9-2815-226-34-1Section X. GEAR C
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TM 9-2815-226-34-13-29. REPAIR GEAR
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TM 9-2815-226-34-1CAUTIONTAKE CARE
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TM 9-2815-226-34-13-30. DISASSEMBLE
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WARNINGP-D-680 SOLVENT IS POTENTIAL
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TM 9-2815-226-34-1(7) Place head an
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TM 9-2815-226-34-1(7) With shut-off
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TM 9-2815-226-34-1f. Injector sleev
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TM 9-2815-226-34-1(2) Gage at sever
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TM 9-2815-226-34-1i. Valve inspecti
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TM 9-2815-226-34-1k. Valve springs
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TM 9-2815-226-34-1(5) Insert ST-101
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TM 9-2815-226-34-1(21) Aline sleeve
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TM 9-2815-226-34-1(5) Make light cu
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TM 9-2815-226-34-1(16) Allow cutter
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TM 9-2815-226-34-1(3) Engage ST-685
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TM 9-2815-226-34-1(6) If high spots
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TM 9-2815-226-34-1(3) Install overs
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TM 9-2815-226-34-1(3) Raise arbor p
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TM 9-2815-226-34-1(i)(j)(k)(l)(m)(n
Page 229 and 230:
TM 9-2815-226-34-1(3) Expand inject
Page 231 and 232:
TM 9-2815-226-34-1(h)(i)Cut injecto
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TM 9-2815-226-34-1b. Install valves
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TM 9-2815-226-34-1c. Valve seating
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TM 9-2815-226-34-1(16) If leakage i
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TM 9-2815-226-34-1NOTETag rocker le
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TM 9-2815-226-34-13-34. INSPECT ROC
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TM 9-2815-226-34-1NOTEUse magnetic
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TM 9-2815-226-34-13-35. REPAIR ROCK
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TM 9-2815-226-34-13-36. ASSEMBLE RO
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TM 9-2815-226-34-1Section XIII. PUS
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TM 9-2815-226-34-1Section XIV. CAM
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TM 9-2815-226-34-1b. Inspect housin
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TM 9-2815-226-34-1d. Inspect cam fo
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TM 9-2815-226-34-1NOTEInjector cam
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TM 9-2815-226-34-1(7) Slide ST-249-
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TM 9-2815-226-34-13-41. ASSEMBLE CA
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TM 9-2815-226-34-13-42. INSPECT VIB
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TM 9-2815-226-34-1Section XVI. FLEX
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TM 9-2815-226-34-1ALPHABETICAL INDE
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Page 271 and 272:
Page 273 and 274:
Page 279 and 280:
THE METRIC SYSTEM AND EQUIVALENTSLI
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TM9-2815-226-34-1 - JATONKAM35s HOME ON THE WEB

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