TM9-2815-226-34-1 - JATONKAM35s HOME ON THE WEB

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TM 9-2815-226-34-1c. Replace rocker lever bushings.NOTEBushings must be replaced if scratched, pitted, scored or worn beyondspecification in table 3-3.ST-691 block and mandrel set is used to remove and install lever bushings. Oneend is used for removal and other end (shouldered) for installation.Block is cut out to allow lever to lay flat.(1) Place rocker lever on block.(2) With non-shouldered end of mandrel alined with bushing, press bushing out of lever.WARNING• COMPRESSED AIR USED FOR CLEANING PURPOSES WILL NOT EXCEED 30 PSI(207 KPA). USE ONLY WITH EFFECTIVE CHIP GUARDING AND PERSONALPROTECTIVE EQUIPMENT (GOGGLES, SHIELD, GLOVES, ETC.).• P-D-680 SOLVENT IS POTENTIALLY DANGEROUS. AVOID PROLONGED ORREPEATED CONTACT WITH SKIN. KEEP AWAY FROM FLAME OR EXCESSIVEHEAT.(3) Wipe bore with solvent and blow dry with compressed air.NOTEOn injector and exhaust valve levers, install bushing so oil holes to crossheadnose or injector link and adjusting screw are open for oil flow. On intake valvelevers with oil holes to crossover nose, install bushing so nose hole is closed andbushing slot hole is in line with adjusting screw oil hole.(4) Place new bushing on shouldered end of mandrel.(5) Aline bushing oil holes and/or slot with holes in lever bore.(6) Press bushing into bore until mandrel shoulder contacts lever.(7) Remove mandrel.(8) Wipe assembly clean.3-207
TM 9-2815-226-34-13-36. ASSEMBLE ROCKER LEVER HOUSING ASSEMBLYa. Assemble rocker lever shaft.(1) Lubricate new O-ring with engine oil and place on new shaft plug.NOTEBoth plugs can be pressed into shaft at same time.(2) Press plugs into shaft.b. Assemble rocker levers.(1) Screw adjusting screws into levers.(2) Install nuts onto adjusting screws.c. Assemble rocker lever housing assembly.(1) Lubricate shaft with engine oil.(2) Aline locking hole in shaft with locking hole in housing.(3) Coat rocker lever bushings with engine oil.3-208
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WARNINGFIRE AND EXPLOSIONDo not use
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TM 9-2815-226-34-1TECHNICAL MANUALN
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TM 9-2815-226-34-1CHAPTER 1INTRODUC
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TM 9-2815-226-34-11-7. LOCATION AND
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TM 9-2815-226-34-11-9. EQUIPMENT DA
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TM 9-2815-226-34-1CHAPTER 2MAINTENA
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-341Table 2-1. TROUBLE
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1CHAPTER 3REPAIR O
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TM 9-2815-226-34-13-3. INSPECTIONa.
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TM 9-2815-226-34-1Table 3-1. REPAIR
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TM 9-2815-226-34-1Table 3-1. REPAIR
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TM 9-2815-226-34-1Table 3-1. REPAIR
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TM 9-2815-226-34-1Table 3-1. REPAIR
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TM 9-2815-226-34-1WATER PUMPImpelle
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TM 9-2815-226-34-1Table 3-1. REPAIR
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TM 9-2815-226-34-1f. Bushings and B
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TM 9-2815-226-34-1NOTEAll replaceme
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TM 9-2815-226-34-1Table 3-3. TORQUE
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TM 9-2815-226-34-1TABLE 3-3. TORQUE
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TM 9-2815-226-34-1TABLE 3-3. TORQUE
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TM 9-2815-226-34-1TABLE 3-3. TORQUE
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TM 9-2815-226-34-1f. Remove Remaini
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TM 9-2815-226-34-1(13) Remove Vibra
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TM 9-2815-226-34-1(18) Remove Lube
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TM 9-2815-226-34-1(20) Remove Front
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TM 9-2815-226-34-1(23) Remove Rocke
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TM 9-2815-226-34-1(f)Carefully tap
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TM 9-2815-226-34-1(25) Remove Cam F
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TM 9-2815-226-34-1(27) Remove Flywh
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TM 9-2815-226-34-1(29) Remove Rear
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TM 9-2815-226-34-1(31) Remove Camsh
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TM 9-2815-226-34-1NOTEKeep rod caps
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TM 9-2815-226-34-1(33) Crankshaft a
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TM 9-2815-226-34-1CAUTIONHANDLE CRA
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TM 9-2815-226-34-1(35) Remove and D
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TM 9-2815-226-34-1Section III. CYLI
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TM 9-2815-226-34-1WARNINGHOT TANK C
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TM 9-2815-226-34-1g. Check camshaft
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TM 9-2815-226-34-1(9) If any one in
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TM 9-2815-226-34-1(5) If liner to b
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TM 9-2815-226-34-1m. Check main bea
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TM 9-2815-226-34-1(2) Install ST-11
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TM 9-2815-226-34-1o. Check cylinder
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TM 9-2815-226-34-1b. Cylinder liner
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TM 9-2815-226-34-1(i)(j)(k)Rotate c
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TM 9-2815-226-34-1(u)(v)(w)(x)(y)(z
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TM 9-2815-226-34-1(d)(e)Place salva
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TM 9-2815-226-34-1(f)(g)Back off th
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TM 9-2815-226-34-1(3) Cut counterbo
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TM 9-2815-226-34-1NOTEReplacement s
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TM 9-2815-226-34-1(g)(h)Tighten adj
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TM 9-2815-226-34-1(4) Install count
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TM 9-2815-226-34-1f. Cylinder liner
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TM 9-2815-226-34-1(2) Assemble micr
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TM 9-2815-226-34-1(3) Feed assembly
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TM 9-2815-226-34-1(k)(l)Install too
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TM 9-2815-226-34-1(5) Main bearing
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TM 9-2815-226-34-1NOTESpecial lockr
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TM 9-2815-226-34-1(d)(e)(f)(g)(h)(i
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TM 9-2815-226-34-1(m)(n)(o)(p)(q)(r
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TM 9-2815-226-34-1j. Cylinder Block
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TM 9-2815-226-34-1(8) Apply cutting
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TM 9-2815-226-34-1CAUTIONTAKE CARE
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TM 9-2815-226-34-1(8) Apply cutting
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TM 9-2815-226-34-1(3) With surface
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TM 9-2815-226-34-13-11. INSPECT LIN
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TM 9-2815-226-34-13-13. INSPECT CRA
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TM 9-2815-226-34-1k. Measure cranks
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TM 9-2815-226-34-1(2) Indications l
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TM 9-2815-226-34-1p. Perform magnet
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TM 9-2815-226-34-1Section VI. BEARI
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TM 9-2815-226-34-13-17. INSPECT CON
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TM 9-2815-226-34-1NOTECheck connect
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TM 9-2815-226-34-1(3) To determine
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TM 9-2815-226-34-13-18. REPAIR CONN
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TM 9-2815-226-34-1NOTEBoring machin
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TM 9-2815-226-34-1d. Install piston
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TM 9-2815-226-34-1Section VIII. PIS
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TM 9-2815-226-34-13-20. INSPECT PIS
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TM 9-2815-226-34-1g. Discard piston
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TM 9-2815-226-34-1Section IX. CAMSH
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TM 9-2815-226-34-13-25. REPAIR CAMS
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TM 9-2815-226-34-1Section X. GEAR C
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TM 9-2815-226-34-13-29. REPAIR GEAR
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TM 9-2815-226-34-1CAUTIONTAKE CARE
Page 195 and 196: TM 9-2815-226-34-13-30. DISASSEMBLE
Page 197 and 198: WARNINGP-D-680 SOLVENT IS POTENTIAL
Page 199 and 200: TM 9-2815-226-34-1(7) Place head an
Page 201 and 202: TM 9-2815-226-34-1(7) With shut-off
Page 203 and 204: TM 9-2815-226-34-1f. Injector sleev
Page 205 and 206: TM 9-2815-226-34-1(2) Gage at sever
Page 207 and 208: TM 9-2815-226-34-1i. Valve inspecti
Page 209 and 210: TM 9-2815-226-34-1k. Valve springs
Page 211 and 212: TM 9-2815-226-34-1(5) Insert ST-101
Page 213 and 214: TM 9-2815-226-34-1(21) Aline sleeve
Page 215 and 216: TM 9-2815-226-34-1(5) Make light cu
Page 217 and 218: TM 9-2815-226-34-1(16) Allow cutter
Page 219 and 220: TM 9-2815-226-34-1(3) Engage ST-685
Page 221 and 222: TM 9-2815-226-34-1(6) If high spots
Page 223 and 224: TM 9-2815-226-34-1(3) Install overs
Page 225 and 226: TM 9-2815-226-34-1(3) Raise arbor p
Page 227 and 228: TM 9-2815-226-34-1(i)(j)(k)(l)(m)(n
Page 229 and 230: TM 9-2815-226-34-1(3) Expand inject
Page 231 and 232: TM 9-2815-226-34-1(h)(i)Cut injecto
Page 233 and 234: TM 9-2815-226-34-1b. Install valves
Page 235 and 236: TM 9-2815-226-34-1c. Valve seating
Page 237 and 238: TM 9-2815-226-34-1(16) If leakage i
Page 239 and 240: TM 9-2815-226-34-1NOTETag rocker le
Page 241 and 242: TM 9-2815-226-34-13-34. INSPECT ROC
Page 243 and 244: TM 9-2815-226-34-1NOTEUse magnetic
Page 245: TM 9-2815-226-34-13-35. REPAIR ROCK
Page 249 and 250: TM 9-2815-226-34-1Section XIII. PUS
Page 251 and 252: TM 9-2815-226-34-1Section XIV. CAM
Page 253 and 254: TM 9-2815-226-34-1b. Inspect housin
Page 255 and 256: TM 9-2815-226-34-1d. Inspect cam fo
Page 257 and 258: TM 9-2815-226-34-1NOTEInjector cam
Page 259 and 260: TM 9-2815-226-34-1(7) Slide ST-249-
Page 261 and 262: TM 9-2815-226-34-13-41. ASSEMBLE CA
Page 263 and 264: TM 9-2815-226-34-13-42. INSPECT VIB
Page 265 and 266: TM 9-2815-226-34-1Section XVI. FLEX
Page 267 and 268: TM 9-2815-226-34-1ALPHABETICAL INDE
Page 279 and 280: THE METRIC SYSTEM AND EQUIVALENTSLI
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TM9-2815-226-34-1 - JATONKAM35s HOME ON THE WEB

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