TM9-2815-226-34-1 - JATONKAM35s HOME ON THE WEB

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TM 9-2815-226-34-1(2) Secure ST-1257-6 vacuum cup to vacuum pump suction hose.(3) Grease ST-1257-3 O-ring and insert into vacuum cup.(4) Insert power plug in 110 vac wall outlet.(5) Place vacuum cap over valve head. O-ring on cup should seat on flat surface of head.(6) Turn pump valve to open position.(7) Place toggle switch on. This provides power to motor driven vacuum pump.(8) Operate pump until vacuum gage indicates 25 in. (635 mm) vacuum.(9) Close dump valve and place toggle switch off.(10) Time drop off of vacuum as follows:(a)(b)(c)Begin timing when gage hand reaches 18 in. (457.2 mm).Stop timing when hand reaches 8 in. (203.2 mm).If elapsed time is less than 10 seconds, valve seat is unsatisfactory.(11) Tap stem end of valve with softfaced mallet and retest.(12) If valve seat is still unsatisfactory:(a)(b)Check for leaking connection in tester by placing vacuum cup against clean window pane or anyother flat surface. If vacuum drop occurs, check tester for loose connections.Check valve and seat face contact area to ensure it is free of dirt particles.NOTEIt is possible to have leak around valve seat insert and mistake that leak for valveseating area leakage.(13) Apply grease around outside edge of insert to make a grease seal.(14) Retest valve.(15) Inspect grease seal for a break indicating air leakage is between wall of counterbore and outside edge ofseat insert.(a)(b)Stake insert and retest.If unsatisfactory leak still exists around insert, remove insert and install next oversize.3-197
TM 9-2815-226-34-1(16) If leakage is determined to be at valve-to-seat sealing area, regrind seat insert and reface valve.(17) Detach power plug from wall outlet.(18) Wipe entire head clean.Section XII. ROCKER LEVER HOUSING ASSEMBLY REPAIR3-33. DISASSEMBLE ROCKER LEVER HOUSING ASSEMBLY AND LEVERS.a. Clean rocker lever housing assembly.WARNING• COMPRESSED AIR USED FOR CLEANING PURPOSES WILL NOT EXCEED 30PSI (207 KPA). USE ONLY WITH EFFECTIVE CHIP GUARDING ANDPERSONAL PROTECTIVE EQUIPMENT (GOGGLES, SHIELD, GLOVES, ETC.).• P-D-680 SOLVENT IS POTENTIALLY DANGEROUS. AVOID PROLONGED ORREPEATED CONTACT WITH SKIN. KEEP AWAY FROM FLAME OR EXCESSIVEHEAT.(1) Clean housing in solvent. Dry with compressed-air.CAUTIONTAKE CARE NOT TO GOUGE OR GROOVE SEALING SURFACES. CAN RESULT INOIL LEAKAGE.NOTEHousings are made of steel or aluminum.(2) Carefully scrape gasket material from sealing surfaces. Wipe with cloth dampened with solvent.WARNINGCOMPRESSED AIR USED FOR CLEANING PURPOSES WILL NOT EXCEED 30 PSI(207 KPA). USE ONLY WITH EFFECTIVE CHIP GUARDING AND PERSONALPROTECTIVE EQUIPMENT (GOGGLES, SHIELD, GLOVES, ETC.).(3) Dry with compressed air.3-198
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WARNINGFIRE AND EXPLOSIONDo not use
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TM 9-2815-226-34-1TECHNICAL MANUALN
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TM 9-2815-226-34-1CHAPTER 1INTRODUC
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TM 9-2815-226-34-11-7. LOCATION AND
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TM 9-2815-226-34-11-9. EQUIPMENT DA
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TM 9-2815-226-34-1CHAPTER 2MAINTENA
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-341Table 2-1. TROUBLE
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1CHAPTER 3REPAIR O
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TM 9-2815-226-34-13-3. INSPECTIONa.
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TM 9-2815-226-34-1Table 3-1. REPAIR
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TM 9-2815-226-34-1Table 3-1. REPAIR
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TM 9-2815-226-34-1Table 3-1. REPAIR
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TM 9-2815-226-34-1Table 3-1. REPAIR
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TM 9-2815-226-34-1WATER PUMPImpelle
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TM 9-2815-226-34-1Table 3-1. REPAIR
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TM 9-2815-226-34-1f. Bushings and B
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TM 9-2815-226-34-1NOTEAll replaceme
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TM 9-2815-226-34-1Table 3-3. TORQUE
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TM 9-2815-226-34-1TABLE 3-3. TORQUE
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TM 9-2815-226-34-1TABLE 3-3. TORQUE
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TM 9-2815-226-34-1TABLE 3-3. TORQUE
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TM 9-2815-226-34-1f. Remove Remaini
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TM 9-2815-226-34-1(13) Remove Vibra
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TM 9-2815-226-34-1(18) Remove Lube
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TM 9-2815-226-34-1(20) Remove Front
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TM 9-2815-226-34-1(23) Remove Rocke
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TM 9-2815-226-34-1(f)Carefully tap
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TM 9-2815-226-34-1(25) Remove Cam F
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TM 9-2815-226-34-1(27) Remove Flywh
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TM 9-2815-226-34-1(29) Remove Rear
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TM 9-2815-226-34-1(31) Remove Camsh
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TM 9-2815-226-34-1NOTEKeep rod caps
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TM 9-2815-226-34-1(33) Crankshaft a
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TM 9-2815-226-34-1CAUTIONHANDLE CRA
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TM 9-2815-226-34-1(35) Remove and D
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TM 9-2815-226-34-1Section III. CYLI
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TM 9-2815-226-34-1WARNINGHOT TANK C
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TM 9-2815-226-34-1g. Check camshaft
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TM 9-2815-226-34-1(9) If any one in
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TM 9-2815-226-34-1(5) If liner to b
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TM 9-2815-226-34-1m. Check main bea
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TM 9-2815-226-34-1(2) Install ST-11
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TM 9-2815-226-34-1o. Check cylinder
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TM 9-2815-226-34-1b. Cylinder liner
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TM 9-2815-226-34-1(i)(j)(k)Rotate c
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TM 9-2815-226-34-1(u)(v)(w)(x)(y)(z
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TM 9-2815-226-34-1(d)(e)Place salva
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TM 9-2815-226-34-1(f)(g)Back off th
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TM 9-2815-226-34-1(3) Cut counterbo
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TM 9-2815-226-34-1NOTEReplacement s
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TM 9-2815-226-34-1(g)(h)Tighten adj
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TM 9-2815-226-34-1(4) Install count
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TM 9-2815-226-34-1f. Cylinder liner
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TM 9-2815-226-34-1(2) Assemble micr
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TM 9-2815-226-34-1(3) Feed assembly
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TM 9-2815-226-34-1(k)(l)Install too
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TM 9-2815-226-34-1(5) Main bearing
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TM 9-2815-226-34-1NOTESpecial lockr
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TM 9-2815-226-34-1(d)(e)(f)(g)(h)(i
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TM 9-2815-226-34-1(m)(n)(o)(p)(q)(r
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TM 9-2815-226-34-1j. Cylinder Block
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TM 9-2815-226-34-1(8) Apply cutting
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TM 9-2815-226-34-1CAUTIONTAKE CARE
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TM 9-2815-226-34-1(8) Apply cutting
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TM 9-2815-226-34-1(3) With surface
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TM 9-2815-226-34-13-11. INSPECT LIN
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TM 9-2815-226-34-13-13. INSPECT CRA
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TM 9-2815-226-34-1k. Measure cranks
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TM 9-2815-226-34-1(2) Indications l
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TM 9-2815-226-34-1p. Perform magnet
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TM 9-2815-226-34-1Section VI. BEARI
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TM 9-2815-226-34-13-17. INSPECT CON
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TM 9-2815-226-34-1NOTECheck connect
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TM 9-2815-226-34-1(3) To determine
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TM 9-2815-226-34-13-18. REPAIR CONN
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TM 9-2815-226-34-1NOTEBoring machin
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TM 9-2815-226-34-1d. Install piston
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TM 9-2815-226-34-1Section VIII. PIS
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TM 9-2815-226-34-13-20. INSPECT PIS
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TM 9-2815-226-34-1g. Discard piston
Page 185 and 186: TM 9-2815-226-34-1Section IX. CAMSH
Page 187 and 188: TM 9-2815-226-34-13-25. REPAIR CAMS
Page 189 and 190: TM 9-2815-226-34-1Section X. GEAR C
Page 191 and 192: TM 9-2815-226-34-13-29. REPAIR GEAR
Page 193 and 194: TM 9-2815-226-34-1CAUTIONTAKE CARE
Page 195 and 196: TM 9-2815-226-34-13-30. DISASSEMBLE
Page 197 and 198: WARNINGP-D-680 SOLVENT IS POTENTIAL
Page 199 and 200: TM 9-2815-226-34-1(7) Place head an
Page 201 and 202: TM 9-2815-226-34-1(7) With shut-off
Page 203 and 204: TM 9-2815-226-34-1f. Injector sleev
Page 205 and 206: TM 9-2815-226-34-1(2) Gage at sever
Page 207 and 208: TM 9-2815-226-34-1i. Valve inspecti
Page 209 and 210: TM 9-2815-226-34-1k. Valve springs
Page 211 and 212: TM 9-2815-226-34-1(5) Insert ST-101
Page 213 and 214: TM 9-2815-226-34-1(21) Aline sleeve
Page 215 and 216: TM 9-2815-226-34-1(5) Make light cu
Page 217 and 218: TM 9-2815-226-34-1(16) Allow cutter
Page 219 and 220: TM 9-2815-226-34-1(3) Engage ST-685
Page 221 and 222: TM 9-2815-226-34-1(6) If high spots
Page 223 and 224: TM 9-2815-226-34-1(3) Install overs
Page 225 and 226: TM 9-2815-226-34-1(3) Raise arbor p
Page 227 and 228: TM 9-2815-226-34-1(i)(j)(k)(l)(m)(n
Page 229 and 230: TM 9-2815-226-34-1(3) Expand inject
Page 231 and 232: TM 9-2815-226-34-1(h)(i)Cut injecto
Page 233 and 234: TM 9-2815-226-34-1b. Install valves
Page 235: TM 9-2815-226-34-1c. Valve seating
Page 239 and 240: TM 9-2815-226-34-1NOTETag rocker le
Page 241 and 242: TM 9-2815-226-34-13-34. INSPECT ROC
Page 243 and 244: TM 9-2815-226-34-1NOTEUse magnetic
Page 245 and 246: TM 9-2815-226-34-13-35. REPAIR ROCK
Page 247 and 248: TM 9-2815-226-34-13-36. ASSEMBLE RO
Page 249 and 250: TM 9-2815-226-34-1Section XIII. PUS
Page 251 and 252: TM 9-2815-226-34-1Section XIV. CAM
Page 253 and 254: TM 9-2815-226-34-1b. Inspect housin
Page 255 and 256: TM 9-2815-226-34-1d. Inspect cam fo
Page 257 and 258: TM 9-2815-226-34-1NOTEInjector cam
Page 259 and 260: TM 9-2815-226-34-1(7) Slide ST-249-
Page 261 and 262: TM 9-2815-226-34-13-41. ASSEMBLE CA
Page 263 and 264: TM 9-2815-226-34-13-42. INSPECT VIB
Page 265 and 266: TM 9-2815-226-34-1Section XVI. FLEX
Page 267 and 268: TM 9-2815-226-34-1ALPHABETICAL INDE
Page 279 and 280: THE METRIC SYSTEM AND EQUIVALENTSLI
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TM9-2815-226-34-1 - JATONKAM35s HOME ON THE WEB

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