TM9-2815-226-34-1 - JATONKAM35s HOME ON THE WEB

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TM 9-2815-226-34-1(4) Injector seat cutting.NOTEFuel injector tip protrusion must be measured to establish 0.060 to 0.070 in. (1.524to 1.778 mm) protrusion above milled face of cylinder head. Cutting of sleeve willprovide proper injector seating and protrusion.(a)(b)(c)(d)(e)Install fuel injector and secure with capscrews.Torque capscrews to 10 12 ft lbs (14 16 N•m).Using tool no. 3376220 gage block, measure tip protrusion.Record dimension and compare to specification. Difference will represent depth of sleeve cut.Remove fuel injector.(f)(g)Place ST-884 seat cutter in drill press with ST-884-6 pilot.Direct a solid stream of cutting oil to cutter to prevent chatter.3-191
TM 9-2815-226-34-1(h)(i)Cut injector seat to required depth.Remove cutter and pilot.WARNINGCOMPRESSED AIR USED FOR CLEANING PURPOSES WILL NOT EXCEED 30 PSI(207 KPA). USE ONLY WITH EFFECTIVE CHIP GUARDING AND PERSONALPROTECTIVE EQUIPMENT (GOGGLES, SHIELD, GLOVES, ETC).(j)(k)Thoroughly clean bore with compressed air.Lightly coat injector cup with Prussian bluing.(l) Install injector and torque securing capscrews to specifications in table 3-3.(m)Remove injector and check seat pattern.(n) Bluing band must be 0.060 in. (1.524 mm) minimum width and located approximately 15/32 in. (11.91mm) from bottom of head surface.(o)(p)Reinstall fuel injector and recheck tip protrusion.Retest head using air pressure method.3-192
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WARNINGFIRE AND EXPLOSIONDo not use
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TM 9-2815-226-34-1TECHNICAL MANUALN
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TM 9-2815-226-34-1CHAPTER 1INTRODUC
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TM 9-2815-226-34-11-7. LOCATION AND
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TM 9-2815-226-34-11-9. EQUIPMENT DA
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TM 9-2815-226-34-1CHAPTER 2MAINTENA
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-341Table 2-1. TROUBLE
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1CHAPTER 3REPAIR O
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TM 9-2815-226-34-13-3. INSPECTIONa.
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TM 9-2815-226-34-1Table 3-1. REPAIR
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TM 9-2815-226-34-1Table 3-1. REPAIR
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TM 9-2815-226-34-1Table 3-1. REPAIR
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TM 9-2815-226-34-1Table 3-1. REPAIR
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TM 9-2815-226-34-1WATER PUMPImpelle
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TM 9-2815-226-34-1Table 3-1. REPAIR
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TM 9-2815-226-34-1f. Bushings and B
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TM 9-2815-226-34-1NOTEAll replaceme
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TM 9-2815-226-34-1Table 3-3. TORQUE
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TM 9-2815-226-34-1TABLE 3-3. TORQUE
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TM 9-2815-226-34-1TABLE 3-3. TORQUE
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TM 9-2815-226-34-1TABLE 3-3. TORQUE
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TM 9-2815-226-34-1f. Remove Remaini
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TM 9-2815-226-34-1(13) Remove Vibra
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TM 9-2815-226-34-1(18) Remove Lube
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TM 9-2815-226-34-1(20) Remove Front
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TM 9-2815-226-34-1(23) Remove Rocke
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TM 9-2815-226-34-1(f)Carefully tap
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TM 9-2815-226-34-1(25) Remove Cam F
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TM 9-2815-226-34-1(27) Remove Flywh
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TM 9-2815-226-34-1(29) Remove Rear
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TM 9-2815-226-34-1(31) Remove Camsh
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TM 9-2815-226-34-1NOTEKeep rod caps
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TM 9-2815-226-34-1(33) Crankshaft a
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TM 9-2815-226-34-1CAUTIONHANDLE CRA
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TM 9-2815-226-34-1(35) Remove and D
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TM 9-2815-226-34-1Section III. CYLI
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TM 9-2815-226-34-1WARNINGHOT TANK C
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TM 9-2815-226-34-1g. Check camshaft
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TM 9-2815-226-34-1(9) If any one in
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TM 9-2815-226-34-1(5) If liner to b
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TM 9-2815-226-34-1m. Check main bea
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TM 9-2815-226-34-1(2) Install ST-11
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TM 9-2815-226-34-1o. Check cylinder
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TM 9-2815-226-34-1b. Cylinder liner
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TM 9-2815-226-34-1(i)(j)(k)Rotate c
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TM 9-2815-226-34-1(u)(v)(w)(x)(y)(z
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TM 9-2815-226-34-1(d)(e)Place salva
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TM 9-2815-226-34-1(f)(g)Back off th
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TM 9-2815-226-34-1(3) Cut counterbo
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TM 9-2815-226-34-1NOTEReplacement s
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TM 9-2815-226-34-1(g)(h)Tighten adj
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TM 9-2815-226-34-1(4) Install count
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TM 9-2815-226-34-1f. Cylinder liner
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TM 9-2815-226-34-1(2) Assemble micr
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TM 9-2815-226-34-1(3) Feed assembly
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TM 9-2815-226-34-1(k)(l)Install too
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TM 9-2815-226-34-1(5) Main bearing
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TM 9-2815-226-34-1NOTESpecial lockr
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TM 9-2815-226-34-1(d)(e)(f)(g)(h)(i
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TM 9-2815-226-34-1(m)(n)(o)(p)(q)(r
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TM 9-2815-226-34-1j. Cylinder Block
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TM 9-2815-226-34-1(8) Apply cutting
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TM 9-2815-226-34-1CAUTIONTAKE CARE
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TM 9-2815-226-34-1(8) Apply cutting
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TM 9-2815-226-34-1(3) With surface
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TM 9-2815-226-34-13-11. INSPECT LIN
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TM 9-2815-226-34-13-13. INSPECT CRA
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TM 9-2815-226-34-1k. Measure cranks
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TM 9-2815-226-34-1(2) Indications l
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TM 9-2815-226-34-1p. Perform magnet
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TM 9-2815-226-34-1Section VI. BEARI
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TM 9-2815-226-34-13-17. INSPECT CON
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TM 9-2815-226-34-1NOTECheck connect
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TM 9-2815-226-34-1(3) To determine
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TM 9-2815-226-34-13-18. REPAIR CONN
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TM 9-2815-226-34-1NOTEBoring machin
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TM 9-2815-226-34-1d. Install piston
Page 179 and 180: TM 9-2815-226-34-1Section VIII. PIS
Page 181 and 182: TM 9-2815-226-34-13-20. INSPECT PIS
Page 183 and 184: TM 9-2815-226-34-1g. Discard piston
Page 185 and 186: TM 9-2815-226-34-1Section IX. CAMSH
Page 187 and 188: TM 9-2815-226-34-13-25. REPAIR CAMS
Page 189 and 190: TM 9-2815-226-34-1Section X. GEAR C
Page 191 and 192: TM 9-2815-226-34-13-29. REPAIR GEAR
Page 193 and 194: TM 9-2815-226-34-1CAUTIONTAKE CARE
Page 195 and 196: TM 9-2815-226-34-13-30. DISASSEMBLE
Page 197 and 198: WARNINGP-D-680 SOLVENT IS POTENTIAL
Page 199 and 200: TM 9-2815-226-34-1(7) Place head an
Page 201 and 202: TM 9-2815-226-34-1(7) With shut-off
Page 203 and 204: TM 9-2815-226-34-1f. Injector sleev
Page 205 and 206: TM 9-2815-226-34-1(2) Gage at sever
Page 207 and 208: TM 9-2815-226-34-1i. Valve inspecti
Page 209 and 210: TM 9-2815-226-34-1k. Valve springs
Page 211 and 212: TM 9-2815-226-34-1(5) Insert ST-101
Page 213 and 214: TM 9-2815-226-34-1(21) Aline sleeve
Page 215 and 216: TM 9-2815-226-34-1(5) Make light cu
Page 217 and 218: TM 9-2815-226-34-1(16) Allow cutter
Page 219 and 220: TM 9-2815-226-34-1(3) Engage ST-685
Page 221 and 222: TM 9-2815-226-34-1(6) If high spots
Page 223 and 224: TM 9-2815-226-34-1(3) Install overs
Page 225 and 226: TM 9-2815-226-34-1(3) Raise arbor p
Page 227 and 228: TM 9-2815-226-34-1(i)(j)(k)(l)(m)(n
Page 229: TM 9-2815-226-34-1(3) Expand inject
Page 233 and 234: TM 9-2815-226-34-1b. Install valves
Page 235 and 236: TM 9-2815-226-34-1c. Valve seating
Page 237 and 238: TM 9-2815-226-34-1(16) If leakage i
Page 239 and 240: TM 9-2815-226-34-1NOTETag rocker le
Page 241 and 242: TM 9-2815-226-34-13-34. INSPECT ROC
Page 243 and 244: TM 9-2815-226-34-1NOTEUse magnetic
Page 245 and 246: TM 9-2815-226-34-13-35. REPAIR ROCK
Page 247 and 248: TM 9-2815-226-34-13-36. ASSEMBLE RO
Page 249 and 250: TM 9-2815-226-34-1Section XIII. PUS
Page 251 and 252: TM 9-2815-226-34-1Section XIV. CAM
Page 253 and 254: TM 9-2815-226-34-1b. Inspect housin
Page 255 and 256: TM 9-2815-226-34-1d. Inspect cam fo
Page 257 and 258: TM 9-2815-226-34-1NOTEInjector cam
Page 259 and 260: TM 9-2815-226-34-1(7) Slide ST-249-
Page 261 and 262: TM 9-2815-226-34-13-41. ASSEMBLE CA
Page 263 and 264: TM 9-2815-226-34-13-42. INSPECT VIB
Page 265 and 266: TM 9-2815-226-34-1Section XVI. FLEX
Page 267 and 268: TM 9-2815-226-34-1ALPHABETICAL INDE
Page 279 and 280: THE METRIC SYSTEM AND EQUIVALENTSLI
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TM9-2815-226-34-1 - JATONKAM35s HOME ON THE WEB

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