TM9-2815-226-34-1 - JATONKAM35s HOME ON THE WEB

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TM 9-2815-226-34-1m. Cylinder head resurfacing.NOTEIf head is scratched, etched, or uneven at gasket contact area, head must beground.(1) Remove all valve seat insets with ST-1279.(a)(b)(c)Place puller on valve seat insert.Screw shaft into puller until shaft is tight. This expands puller in seat.With slide hammer, drive out seat insert.(2) Secure head on surface grinder.(3) Measure head with vernier depth gage to determine height. Record height.(4) If head must be ground to a height less than 4.340 in. (110.236 mm) to remove damage or restore flatness,discard head.3-175
TM 9-2815-226-34-1(5) Make light cuts of 0.001 to 0.003 in. (0.025 to 0.076 mm) deep, removing only enough material to makehead serviceable.(6) Finish surface to 125 R.M.S. finish.(7) Remeasure head height to ensure it is not less than 4.340 in. (110.236 mm).(8) Rework valve seat insert counterbore by removing amount of stock equal to that removed during headresurfacing.n. Valve seat insert counterboring.NOTETwo conditions will determine which size valve seat insert cutter (ST-662) will beused for counterboring. If head was refinished and same inserts are to bereinstalled, no oversize counterboring will be required. Since head material wasremoved, insert counterbores will only have to be deepened to amount equal tomaterial removed. The second condition involves replacement of inserts which arefound loose or their seating areas cannot be restored through regrinding. Thoseinsert counterbores must be enlarged to accept oversize inserts. Inserts areavailable in 0.005, 0.010, 0.020, 0.030, and 0.040 in. (0.127, 0.254, 0.508, 0.762, and1.016 mm) oversizes. The 0.020, 0.030 and 0.040 in. oversize inserts are 0.005,0.010, and 0.015 in. (0.127, 0.254, and 0.381 mm) thicker respectively; therefore,their counterbores will also have to be deepened.(1) Select proper size ST-663 tapered arbor to fit valve guide.(2) Insert arbor into valve guide.3-176
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WARNINGFIRE AND EXPLOSIONDo not use
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TM 9-2815-226-34-1TECHNICAL MANUALN
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TM 9-2815-226-34-1CHAPTER 1INTRODUC
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TM 9-2815-226-34-11-7. LOCATION AND
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TM 9-2815-226-34-11-9. EQUIPMENT DA
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TM 9-2815-226-34-1CHAPTER 2MAINTENA
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-341Table 2-1. TROUBLE
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1CHAPTER 3REPAIR O
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TM 9-2815-226-34-13-3. INSPECTIONa.
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TM 9-2815-226-34-1Table 3-1. REPAIR
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TM 9-2815-226-34-1Table 3-1. REPAIR
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TM 9-2815-226-34-1Table 3-1. REPAIR
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TM 9-2815-226-34-1Table 3-1. REPAIR
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TM 9-2815-226-34-1WATER PUMPImpelle
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TM 9-2815-226-34-1Table 3-1. REPAIR
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TM 9-2815-226-34-1f. Bushings and B
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TM 9-2815-226-34-1NOTEAll replaceme
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TM 9-2815-226-34-1Table 3-3. TORQUE
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TM 9-2815-226-34-1TABLE 3-3. TORQUE
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TM 9-2815-226-34-1TABLE 3-3. TORQUE
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TM 9-2815-226-34-1TABLE 3-3. TORQUE
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TM 9-2815-226-34-1f. Remove Remaini
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TM 9-2815-226-34-1(13) Remove Vibra
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TM 9-2815-226-34-1(18) Remove Lube
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TM 9-2815-226-34-1(20) Remove Front
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TM 9-2815-226-34-1(23) Remove Rocke
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TM 9-2815-226-34-1(f)Carefully tap
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TM 9-2815-226-34-1(25) Remove Cam F
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TM 9-2815-226-34-1(27) Remove Flywh
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TM 9-2815-226-34-1(29) Remove Rear
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TM 9-2815-226-34-1(31) Remove Camsh
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TM 9-2815-226-34-1NOTEKeep rod caps
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TM 9-2815-226-34-1(33) Crankshaft a
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TM 9-2815-226-34-1CAUTIONHANDLE CRA
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TM 9-2815-226-34-1(35) Remove and D
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TM 9-2815-226-34-1Section III. CYLI
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TM 9-2815-226-34-1WARNINGHOT TANK C
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TM 9-2815-226-34-1g. Check camshaft
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TM 9-2815-226-34-1(9) If any one in
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TM 9-2815-226-34-1(5) If liner to b
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TM 9-2815-226-34-1m. Check main bea
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TM 9-2815-226-34-1(2) Install ST-11
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TM 9-2815-226-34-1o. Check cylinder
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TM 9-2815-226-34-1b. Cylinder liner
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TM 9-2815-226-34-1(i)(j)(k)Rotate c
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TM 9-2815-226-34-1(u)(v)(w)(x)(y)(z
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TM 9-2815-226-34-1(d)(e)Place salva
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TM 9-2815-226-34-1(f)(g)Back off th
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TM 9-2815-226-34-1(3) Cut counterbo
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TM 9-2815-226-34-1NOTEReplacement s
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TM 9-2815-226-34-1(g)(h)Tighten adj
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TM 9-2815-226-34-1(4) Install count
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TM 9-2815-226-34-1f. Cylinder liner
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TM 9-2815-226-34-1(2) Assemble micr
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TM 9-2815-226-34-1(3) Feed assembly
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TM 9-2815-226-34-1(k)(l)Install too
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TM 9-2815-226-34-1(5) Main bearing
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TM 9-2815-226-34-1NOTESpecial lockr
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TM 9-2815-226-34-1(d)(e)(f)(g)(h)(i
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TM 9-2815-226-34-1(m)(n)(o)(p)(q)(r
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TM 9-2815-226-34-1j. Cylinder Block
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TM 9-2815-226-34-1(8) Apply cutting
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TM 9-2815-226-34-1CAUTIONTAKE CARE
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TM 9-2815-226-34-1(8) Apply cutting
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TM 9-2815-226-34-1(3) With surface
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TM 9-2815-226-34-13-11. INSPECT LIN
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TM 9-2815-226-34-13-13. INSPECT CRA
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TM 9-2815-226-34-1k. Measure cranks
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TM 9-2815-226-34-1(2) Indications l
Page 163 and 164: TM 9-2815-226-34-1p. Perform magnet
Page 165 and 166: TM 9-2815-226-34-1Section VI. BEARI
Page 167 and 168: TM 9-2815-226-34-13-17. INSPECT CON
Page 169 and 170: TM 9-2815-226-34-1NOTECheck connect
Page 171 and 172: TM 9-2815-226-34-1(3) To determine
Page 173 and 174: TM 9-2815-226-34-13-18. REPAIR CONN
Page 175 and 176: TM 9-2815-226-34-1NOTEBoring machin
Page 177 and 178: TM 9-2815-226-34-1d. Install piston
Page 179 and 180: TM 9-2815-226-34-1Section VIII. PIS
Page 181 and 182: TM 9-2815-226-34-13-20. INSPECT PIS
Page 183 and 184: TM 9-2815-226-34-1g. Discard piston
Page 185 and 186: TM 9-2815-226-34-1Section IX. CAMSH
Page 187 and 188: TM 9-2815-226-34-13-25. REPAIR CAMS
Page 189 and 190: TM 9-2815-226-34-1Section X. GEAR C
Page 191 and 192: TM 9-2815-226-34-13-29. REPAIR GEAR
Page 193 and 194: TM 9-2815-226-34-1CAUTIONTAKE CARE
Page 195 and 196: TM 9-2815-226-34-13-30. DISASSEMBLE
Page 197 and 198: WARNINGP-D-680 SOLVENT IS POTENTIAL
Page 199 and 200: TM 9-2815-226-34-1(7) Place head an
Page 201 and 202: TM 9-2815-226-34-1(7) With shut-off
Page 203 and 204: TM 9-2815-226-34-1f. Injector sleev
Page 205 and 206: TM 9-2815-226-34-1(2) Gage at sever
Page 207 and 208: TM 9-2815-226-34-1i. Valve inspecti
Page 209 and 210: TM 9-2815-226-34-1k. Valve springs
Page 211 and 212: TM 9-2815-226-34-1(5) Insert ST-101
Page 213: TM 9-2815-226-34-1(21) Aline sleeve
Page 217 and 218: TM 9-2815-226-34-1(16) Allow cutter
Page 219 and 220: TM 9-2815-226-34-1(3) Engage ST-685
Page 221 and 222: TM 9-2815-226-34-1(6) If high spots
Page 223 and 224: TM 9-2815-226-34-1(3) Install overs
Page 225 and 226: TM 9-2815-226-34-1(3) Raise arbor p
Page 227 and 228: TM 9-2815-226-34-1(i)(j)(k)(l)(m)(n
Page 229 and 230: TM 9-2815-226-34-1(3) Expand inject
Page 231 and 232: TM 9-2815-226-34-1(h)(i)Cut injecto
Page 233 and 234: TM 9-2815-226-34-1b. Install valves
Page 235 and 236: TM 9-2815-226-34-1c. Valve seating
Page 237 and 238: TM 9-2815-226-34-1(16) If leakage i
Page 239 and 240: TM 9-2815-226-34-1NOTETag rocker le
Page 241 and 242: TM 9-2815-226-34-13-34. INSPECT ROC
Page 243 and 244: TM 9-2815-226-34-1NOTEUse magnetic
Page 245 and 246: TM 9-2815-226-34-13-35. REPAIR ROCK
Page 247 and 248: TM 9-2815-226-34-13-36. ASSEMBLE RO
Page 249 and 250: TM 9-2815-226-34-1Section XIII. PUS
Page 251 and 252: TM 9-2815-226-34-1Section XIV. CAM
Page 253 and 254: TM 9-2815-226-34-1b. Inspect housin
Page 255 and 256: TM 9-2815-226-34-1d. Inspect cam fo
Page 257 and 258: TM 9-2815-226-34-1NOTEInjector cam
Page 259 and 260: TM 9-2815-226-34-1(7) Slide ST-249-
Page 261 and 262: TM 9-2815-226-34-13-41. ASSEMBLE CA
Page 263 and 264: TM 9-2815-226-34-13-42. INSPECT VIB
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TM 9-2815-226-34-1Section XVI. FLEX
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TM 9-2815-226-34-1ALPHABETICAL INDE
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THE METRIC SYSTEM AND EQUIVALENTSLI
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TM9-2815-226-34-1 - JATONKAM35s HOME ON THE WEB

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