TM9-2815-226-34-1 - JATONKAM35s HOME ON THE WEB

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TM 9-2815-226-34-1b. Fuel line passages test:(1) Install injectors in head with new O-ring seals. Torque capscrews to 10 - 12 ft lbs (14 - 16 N•m).(2) Install O-rings and cover plate at fuel crossover mount pad. Torque screws to 34 - 38 in. lbs (3.8 - 4.3N•m).(3) Reinstall pipe plugs in fuel passages on one end of head.(4) Reinstall pipe plugs in top rear of no. 3 head. If No. 1 head is being tested, reinstall pipe plugs in top frontof No. 1 head.(5) Install pipe plugs in fuel outlet passage of head.(6) Install fitting in fuel inlet passage.3-161
TM 9-2815-226-34-1(7) With shut-off valve and 0 - 150 psi (0 - 1035 kPa) gage attached to air line, secure air line to inlet fitting.(8) Apply 80 - 100 psi (550 - 690 kPa) air pressure to head.(9) Close shut-off valve and watch gage for pressure drop.(10) Discard head if there is any pressure drop within 15 seconds after applied.c. Magnetic particle inspection.NOTEST-1166 magnetic crack detector isused to check valve seats andinjector ports for cracks.(1) Place magnet on area being inspected.NOTEHold thumb partially over spray capof bulb to keep from blowing off.(2) Spread moderate amount of powder with spray bulb on valve seats and injector ports.WARNINGCOMPRESSED AIR USED FOR CLEANING PURPOSES WILL NOT EXCEED 30 PSI(207 KPA). USE ONLY WITH EFFECTIVE CHIP GUARDING AND PERSONALPROTECTIVE EQUIPMENT (GOGGLES, SHIELD, GLOVES, ETC).(3) Blow off excess powder with low air pressure.(4) If crack exists, powder will fall into it and will show as a white line.(5) If valve seat insert(s) is cracked, mark for replacement.(6) Discard head if injector port is cracked or head area around valve seat is cracked.3-162
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WARNINGFIRE AND EXPLOSIONDo not use
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TM 9-2815-226-34-1TECHNICAL MANUALN
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TM 9-2815-226-34-1CHAPTER 1INTRODUC
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TM 9-2815-226-34-11-7. LOCATION AND
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TM 9-2815-226-34-11-9. EQUIPMENT DA
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TM 9-2815-226-34-1CHAPTER 2MAINTENA
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-341Table 2-1. TROUBLE
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1CHAPTER 3REPAIR O
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TM 9-2815-226-34-13-3. INSPECTIONa.
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TM 9-2815-226-34-1Table 3-1. REPAIR
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TM 9-2815-226-34-1Table 3-1. REPAIR
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TM 9-2815-226-34-1Table 3-1. REPAIR
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TM 9-2815-226-34-1Table 3-1. REPAIR
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TM 9-2815-226-34-1WATER PUMPImpelle
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TM 9-2815-226-34-1Table 3-1. REPAIR
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TM 9-2815-226-34-1f. Bushings and B
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TM 9-2815-226-34-1NOTEAll replaceme
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TM 9-2815-226-34-1Table 3-3. TORQUE
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TM 9-2815-226-34-1TABLE 3-3. TORQUE
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TM 9-2815-226-34-1TABLE 3-3. TORQUE
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TM 9-2815-226-34-1TABLE 3-3. TORQUE
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TM 9-2815-226-34-1f. Remove Remaini
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TM 9-2815-226-34-1(13) Remove Vibra
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TM 9-2815-226-34-1(18) Remove Lube
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TM 9-2815-226-34-1(20) Remove Front
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TM 9-2815-226-34-1(23) Remove Rocke
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TM 9-2815-226-34-1(f)Carefully tap
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TM 9-2815-226-34-1(25) Remove Cam F
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TM 9-2815-226-34-1(27) Remove Flywh
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TM 9-2815-226-34-1(29) Remove Rear
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TM 9-2815-226-34-1(31) Remove Camsh
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TM 9-2815-226-34-1NOTEKeep rod caps
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TM 9-2815-226-34-1(33) Crankshaft a
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TM 9-2815-226-34-1CAUTIONHANDLE CRA
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TM 9-2815-226-34-1(35) Remove and D
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TM 9-2815-226-34-1Section III. CYLI
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TM 9-2815-226-34-1WARNINGHOT TANK C
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TM 9-2815-226-34-1g. Check camshaft
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TM 9-2815-226-34-1(9) If any one in
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TM 9-2815-226-34-1(5) If liner to b
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TM 9-2815-226-34-1m. Check main bea
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TM 9-2815-226-34-1(2) Install ST-11
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TM 9-2815-226-34-1o. Check cylinder
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TM 9-2815-226-34-1b. Cylinder liner
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TM 9-2815-226-34-1(i)(j)(k)Rotate c
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TM 9-2815-226-34-1(u)(v)(w)(x)(y)(z
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TM 9-2815-226-34-1(d)(e)Place salva
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TM 9-2815-226-34-1(f)(g)Back off th
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TM 9-2815-226-34-1(3) Cut counterbo
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TM 9-2815-226-34-1NOTEReplacement s
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TM 9-2815-226-34-1(g)(h)Tighten adj
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TM 9-2815-226-34-1(4) Install count
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TM 9-2815-226-34-1f. Cylinder liner
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TM 9-2815-226-34-1(2) Assemble micr
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TM 9-2815-226-34-1(3) Feed assembly
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TM 9-2815-226-34-1(k)(l)Install too
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TM 9-2815-226-34-1(5) Main bearing
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TM 9-2815-226-34-1NOTESpecial lockr
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TM 9-2815-226-34-1(d)(e)(f)(g)(h)(i
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TM 9-2815-226-34-1(m)(n)(o)(p)(q)(r
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TM 9-2815-226-34-1j. Cylinder Block
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TM 9-2815-226-34-1(8) Apply cutting
Page 149 and 150: TM 9-2815-226-34-1CAUTIONTAKE CARE
Page 151 and 152: TM 9-2815-226-34-1(8) Apply cutting
Page 153 and 154: TM 9-2815-226-34-1(3) With surface
Page 155 and 156: TM 9-2815-226-34-13-11. INSPECT LIN
Page 157 and 158: TM 9-2815-226-34-13-13. INSPECT CRA
Page 159 and 160: TM 9-2815-226-34-1k. Measure cranks
Page 161 and 162: TM 9-2815-226-34-1(2) Indications l
Page 163 and 164: TM 9-2815-226-34-1p. Perform magnet
Page 165 and 166: TM 9-2815-226-34-1Section VI. BEARI
Page 167 and 168: TM 9-2815-226-34-13-17. INSPECT CON
Page 169 and 170: TM 9-2815-226-34-1NOTECheck connect
Page 171 and 172: TM 9-2815-226-34-1(3) To determine
Page 173 and 174: TM 9-2815-226-34-13-18. REPAIR CONN
Page 175 and 176: TM 9-2815-226-34-1NOTEBoring machin
Page 177 and 178: TM 9-2815-226-34-1d. Install piston
Page 179 and 180: TM 9-2815-226-34-1Section VIII. PIS
Page 181 and 182: TM 9-2815-226-34-13-20. INSPECT PIS
Page 183 and 184: TM 9-2815-226-34-1g. Discard piston
Page 185 and 186: TM 9-2815-226-34-1Section IX. CAMSH
Page 187 and 188: TM 9-2815-226-34-13-25. REPAIR CAMS
Page 189 and 190: TM 9-2815-226-34-1Section X. GEAR C
Page 191 and 192: TM 9-2815-226-34-13-29. REPAIR GEAR
Page 193 and 194: TM 9-2815-226-34-1CAUTIONTAKE CARE
Page 195 and 196: TM 9-2815-226-34-13-30. DISASSEMBLE
Page 197 and 198: WARNINGP-D-680 SOLVENT IS POTENTIAL
Page 199: TM 9-2815-226-34-1(7) Place head an
Page 203 and 204: TM 9-2815-226-34-1f. Injector sleev
Page 205 and 206: TM 9-2815-226-34-1(2) Gage at sever
Page 207 and 208: TM 9-2815-226-34-1i. Valve inspecti
Page 209 and 210: TM 9-2815-226-34-1k. Valve springs
Page 211 and 212: TM 9-2815-226-34-1(5) Insert ST-101
Page 213 and 214: TM 9-2815-226-34-1(21) Aline sleeve
Page 215 and 216: TM 9-2815-226-34-1(5) Make light cu
Page 217 and 218: TM 9-2815-226-34-1(16) Allow cutter
Page 219 and 220: TM 9-2815-226-34-1(3) Engage ST-685
Page 221 and 222: TM 9-2815-226-34-1(6) If high spots
Page 223 and 224: TM 9-2815-226-34-1(3) Install overs
Page 225 and 226: TM 9-2815-226-34-1(3) Raise arbor p
Page 227 and 228: TM 9-2815-226-34-1(i)(j)(k)(l)(m)(n
Page 229 and 230: TM 9-2815-226-34-1(3) Expand inject
Page 231 and 232: TM 9-2815-226-34-1(h)(i)Cut injecto
Page 233 and 234: TM 9-2815-226-34-1b. Install valves
Page 235 and 236: TM 9-2815-226-34-1c. Valve seating
Page 237 and 238: TM 9-2815-226-34-1(16) If leakage i
Page 239 and 240: TM 9-2815-226-34-1NOTETag rocker le
Page 241 and 242: TM 9-2815-226-34-13-34. INSPECT ROC
Page 243 and 244: TM 9-2815-226-34-1NOTEUse magnetic
Page 245 and 246: TM 9-2815-226-34-13-35. REPAIR ROCK
Page 247 and 248: TM 9-2815-226-34-13-36. ASSEMBLE RO
Page 249 and 250: TM 9-2815-226-34-1Section XIII. PUS
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TM 9-2815-226-34-1Section XIV. CAM
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TM 9-2815-226-34-1b. Inspect housin
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TM 9-2815-226-34-1d. Inspect cam fo
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TM 9-2815-226-34-1NOTEInjector cam
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TM 9-2815-226-34-1(7) Slide ST-249-
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TM 9-2815-226-34-13-41. ASSEMBLE CA
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TM 9-2815-226-34-13-42. INSPECT VIB
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TM 9-2815-226-34-1Section XVI. FLEX
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TM 9-2815-226-34-1ALPHABETICAL INDE
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THE METRIC SYSTEM AND EQUIVALENTSLI
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TM9-2815-226-34-1 - JATONKAM35s HOME ON THE WEB

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