TM9-2815-226-34-1 - JATONKAM35s HOME ON THE WEB

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TM 9-2815-226-34-1(23) Reinstall tap.(24) Secure tap to tap handle.(25) Turn tap into hole until stop collar mates with pilot bushing.(26) Remove tap, drill jig and base plate.(27) Thoroughly clean out hole.(28) Install ST-1272-10 special nut on standard cylinder head retaining bolt.(29) Install thread insert on head bolt until it contacts special nut.WARNINGWHEN USING PAINT THINNER, MINERAL SPIRITS, AND SIMILAR SOLVENTS,AVOID SKIN CONTACT, INHALATION, OR CONDITIONS THAT MAY CAUSE FIREHAZARDS.(30) Clean insert external threads with ST-1272-13 primer cleaner. Allow to dry.(31) Apply light coat of ST-1272-12 sealing compound to insert external threads.(32) Screw insert into cylinder block until flush with top of block.(33) Hold head bolt and back off special nut 1/4 turn.(34) Remove head bolt from insert.(35) Remove special nut from head bolt.3-109
TM 9-2815-226-34-1CAUTIONTAKE CARE NOT TO MAR TOP BLOCK GASKET SEALING SURFACE WHENFILING. IMPROPER GASKET SEALING COULD CAUSE LEAKAGE.(36) If insert protrudes above cylinder block, carefully file excess stock until insert is flush with block.k. Eroded water hole repair.NOTEEroded water holes are enlarged to accept a repair sleeve. ST-1010 water holecounterbore tool is used to perform task. Bushing plate has 5/8-in. (15.875 mm)bushing in one end and 9/16-in. (14.287 mm) bushing on other end.(1) Place counterbore tool on top of cylinder block with 9/16-in. (14.287 mm) bushing located above hole to bemachined.(2) Secure tool to block using cylinder head bolt and spacer. Leave bolt hand tight.(3) Insert ST-1010-10 locating pin through 9/16-in. bushing and into hole to be machined.(4) With locating pin held in position, tighten bolt and torque to 50 ft lbs. (68 N•m).3-110
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WARNINGFIRE AND EXPLOSIONDo not use
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TM 9-2815-226-34-1TECHNICAL MANUALN
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TM 9-2815-226-34-1CHAPTER 1INTRODUC
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TM 9-2815-226-34-11-7. LOCATION AND
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TM 9-2815-226-34-11-9. EQUIPMENT DA
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TM 9-2815-226-34-1CHAPTER 2MAINTENA
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-341Table 2-1. TROUBLE
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1CHAPTER 3REPAIR O
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TM 9-2815-226-34-13-3. INSPECTIONa.
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TM 9-2815-226-34-1Table 3-1. REPAIR
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TM 9-2815-226-34-1Table 3-1. REPAIR
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TM 9-2815-226-34-1Table 3-1. REPAIR
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TM 9-2815-226-34-1Table 3-1. REPAIR
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TM 9-2815-226-34-1WATER PUMPImpelle
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TM 9-2815-226-34-1Table 3-1. REPAIR
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TM 9-2815-226-34-1f. Bushings and B
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TM 9-2815-226-34-1NOTEAll replaceme
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TM 9-2815-226-34-1Table 3-3. TORQUE
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TM 9-2815-226-34-1TABLE 3-3. TORQUE
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TM 9-2815-226-34-1TABLE 3-3. TORQUE
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TM 9-2815-226-34-1TABLE 3-3. TORQUE
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TM 9-2815-226-34-1f. Remove Remaini
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TM 9-2815-226-34-1(13) Remove Vibra
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TM 9-2815-226-34-1(18) Remove Lube
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TM 9-2815-226-34-1(20) Remove Front
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TM 9-2815-226-34-1(23) Remove Rocke
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TM 9-2815-226-34-1(f)Carefully tap
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TM 9-2815-226-34-1(25) Remove Cam F
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TM 9-2815-226-34-1(27) Remove Flywh
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TM 9-2815-226-34-1(29) Remove Rear
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TM 9-2815-226-34-1(31) Remove Camsh
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TM 9-2815-226-34-1NOTEKeep rod caps
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TM 9-2815-226-34-1(33) Crankshaft a
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TM 9-2815-226-34-1CAUTIONHANDLE CRA
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TM 9-2815-226-34-1(35) Remove and D
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TM 9-2815-226-34-1Section III. CYLI
Page 97 and 98: TM 9-2815-226-34-1WARNINGHOT TANK C
Page 99 and 100: TM 9-2815-226-34-1g. Check camshaft
Page 101 and 102: TM 9-2815-226-34-1(9) If any one in
Page 103 and 104: TM 9-2815-226-34-1(5) If liner to b
Page 105 and 106: TM 9-2815-226-34-1m. Check main bea
Page 107 and 108: TM 9-2815-226-34-1(2) Install ST-11
Page 109 and 110: TM 9-2815-226-34-1o. Check cylinder
Page 111 and 112: TM 9-2815-226-34-1b. Cylinder liner
Page 113 and 114: TM 9-2815-226-34-1(i)(j)(k)Rotate c
Page 115 and 116: TM 9-2815-226-34-1(u)(v)(w)(x)(y)(z
Page 117 and 118: TM 9-2815-226-34-1(d)(e)Place salva
Page 119 and 120: TM 9-2815-226-34-1(f)(g)Back off th
Page 121 and 122: TM 9-2815-226-34-1(3) Cut counterbo
Page 123 and 124: TM 9-2815-226-34-1NOTEReplacement s
Page 125 and 126: TM 9-2815-226-34-1(g)(h)Tighten adj
Page 127 and 128: TM 9-2815-226-34-1(4) Install count
Page 129 and 130: TM 9-2815-226-34-1f. Cylinder liner
Page 131 and 132: TM 9-2815-226-34-1(2) Assemble micr
Page 133 and 134: TM 9-2815-226-34-1(3) Feed assembly
Page 135 and 136: TM 9-2815-226-34-1(k)(l)Install too
Page 137 and 138: TM 9-2815-226-34-1(5) Main bearing
Page 139 and 140: TM 9-2815-226-34-1NOTESpecial lockr
Page 141 and 142: TM 9-2815-226-34-1(d)(e)(f)(g)(h)(i
Page 143 and 144: TM 9-2815-226-34-1(m)(n)(o)(p)(q)(r
Page 145 and 146: TM 9-2815-226-34-1j. Cylinder Block
Page 147: TM 9-2815-226-34-1(8) Apply cutting
Page 151 and 152: TM 9-2815-226-34-1(8) Apply cutting
Page 153 and 154: TM 9-2815-226-34-1(3) With surface
Page 155 and 156: TM 9-2815-226-34-13-11. INSPECT LIN
Page 157 and 158: TM 9-2815-226-34-13-13. INSPECT CRA
Page 159 and 160: TM 9-2815-226-34-1k. Measure cranks
Page 161 and 162: TM 9-2815-226-34-1(2) Indications l
Page 163 and 164: TM 9-2815-226-34-1p. Perform magnet
Page 165 and 166: TM 9-2815-226-34-1Section VI. BEARI
Page 167 and 168: TM 9-2815-226-34-13-17. INSPECT CON
Page 169 and 170: TM 9-2815-226-34-1NOTECheck connect
Page 171 and 172: TM 9-2815-226-34-1(3) To determine
Page 173 and 174: TM 9-2815-226-34-13-18. REPAIR CONN
Page 175 and 176: TM 9-2815-226-34-1NOTEBoring machin
Page 177 and 178: TM 9-2815-226-34-1d. Install piston
Page 179 and 180: TM 9-2815-226-34-1Section VIII. PIS
Page 181 and 182: TM 9-2815-226-34-13-20. INSPECT PIS
Page 183 and 184: TM 9-2815-226-34-1g. Discard piston
Page 185 and 186: TM 9-2815-226-34-1Section IX. CAMSH
Page 187 and 188: TM 9-2815-226-34-13-25. REPAIR CAMS
Page 189 and 190: TM 9-2815-226-34-1Section X. GEAR C
Page 191 and 192: TM 9-2815-226-34-13-29. REPAIR GEAR
Page 193 and 194: TM 9-2815-226-34-1CAUTIONTAKE CARE
Page 195 and 196: TM 9-2815-226-34-13-30. DISASSEMBLE
Page 197 and 198: WARNINGP-D-680 SOLVENT IS POTENTIAL
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TM 9-2815-226-34-1(7) Place head an
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TM 9-2815-226-34-1(7) With shut-off
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TM 9-2815-226-34-1f. Injector sleev
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TM 9-2815-226-34-1(2) Gage at sever
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TM 9-2815-226-34-1i. Valve inspecti
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TM 9-2815-226-34-1k. Valve springs
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TM 9-2815-226-34-1(5) Insert ST-101
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TM 9-2815-226-34-1(21) Aline sleeve
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TM 9-2815-226-34-1(5) Make light cu
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TM 9-2815-226-34-1(16) Allow cutter
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TM 9-2815-226-34-1(3) Engage ST-685
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TM 9-2815-226-34-1(6) If high spots
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TM 9-2815-226-34-1(3) Install overs
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TM 9-2815-226-34-1(3) Raise arbor p
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TM 9-2815-226-34-1(i)(j)(k)(l)(m)(n
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TM 9-2815-226-34-1(3) Expand inject
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TM 9-2815-226-34-1(h)(i)Cut injecto
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TM 9-2815-226-34-1b. Install valves
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TM 9-2815-226-34-1c. Valve seating
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TM 9-2815-226-34-1(16) If leakage i
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TM 9-2815-226-34-1NOTETag rocker le
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TM 9-2815-226-34-13-34. INSPECT ROC
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TM 9-2815-226-34-1NOTEUse magnetic
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TM 9-2815-226-34-13-35. REPAIR ROCK
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TM 9-2815-226-34-13-36. ASSEMBLE RO
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TM 9-2815-226-34-1Section XIII. PUS
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TM 9-2815-226-34-1Section XIV. CAM
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TM 9-2815-226-34-1b. Inspect housin
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TM 9-2815-226-34-1d. Inspect cam fo
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TM 9-2815-226-34-1NOTEInjector cam
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TM 9-2815-226-34-1(7) Slide ST-249-
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TM 9-2815-226-34-13-41. ASSEMBLE CA
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TM 9-2815-226-34-13-42. INSPECT VIB
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TM 9-2815-226-34-1Section XVI. FLEX
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TM 9-2815-226-34-1ALPHABETICAL INDE
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THE METRIC SYSTEM AND EQUIVALENTSLI
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TM9-2815-226-34-1 - JATONKAM35s HOME ON THE WEB

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