TM9-2815-226-34-1 - JATONKAM35s HOME ON THE WEB

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TM 9-2815-226-34-1(o)(p)(q)(r)(s)(t)Place 1/8 in. (3.175 mm) drill bit in hand drill.Set length of bit so that the pin is installed through sleeve into saddle, pin bottoms out in hole beforehead seats in sleeve.Carefully drill four holes into saddle using pre-drilled holes in sleeve as guides.Install special pins and carefully peen heads to insure tight fit of sleeve.Remove special sleeve retaining bolts.Wipe area clean.(u) Install new bearing cap and torque to specifications in table 3-3.(v) Rebore sleeve and cap to standard size (para 3-9g(2), g(3), and g(4)).(w)If sleeve protrudes on sides of saddle, remove excess with thrust surface cutter.h. Main bearing (no. 7) thrust surface repair.(1) Install thrust surface cutter.NOTETool no. 3375053 thrust surface cutter is used with ST-1117 main bearing bore toolto restore thrust surface of block and no. 7 main bearing cap. Grooves, unevenwear, and galled surfaces are machined away to provide smooth surface.(a)Install centering rings in center of no. 1 and no. 7 bearing saddles. Ensure ring is centered in thrustsaddle to clear tool holder when cutting thrust bearing surface. Use softhead hammer to tap ringsinto place.(b) Install main bearing caps over centering rings and torque capscrews to specifications in table 3-3.(c)Slide boring bar through centering rings.3-101
TM 9-2815-226-34-1(d)(e)(f)(g)(h)(i)Slide depth setting collar assembly on boring bar. Do not secure at this time.Install T-handle turning assembly into end of boring bar. Secure to bar with setscrew.Install tool bit holder halves around boring bar behind thrust surface and secure halves with sockethead screws.Adjust tool bit with setscrew to cut full thrust bearing surface when boring bar turned in clockwisedirection. Tighten setscrew securely.Set depth collar assembly so that tool bit makes light contact with surface to be cut.Tighten two setscrews on stationary collar, securing depth setting collar assembly to boring bar.3-102
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WARNINGFIRE AND EXPLOSIONDo not use
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TM 9-2815-226-34-1TECHNICAL MANUALN
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TM 9-2815-226-34-1CHAPTER 1INTRODUC
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TM 9-2815-226-34-11-7. LOCATION AND
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TM 9-2815-226-34-11-9. EQUIPMENT DA
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TM 9-2815-226-34-1CHAPTER 2MAINTENA
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-341Table 2-1. TROUBLE
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1CHAPTER 3REPAIR O
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TM 9-2815-226-34-13-3. INSPECTIONa.
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TM 9-2815-226-34-1Table 3-1. REPAIR
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TM 9-2815-226-34-1Table 3-1. REPAIR
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TM 9-2815-226-34-1Table 3-1. REPAIR
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TM 9-2815-226-34-1Table 3-1. REPAIR
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TM 9-2815-226-34-1WATER PUMPImpelle
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TM 9-2815-226-34-1Table 3-1. REPAIR
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TM 9-2815-226-34-1f. Bushings and B
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TM 9-2815-226-34-1NOTEAll replaceme
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TM 9-2815-226-34-1Table 3-3. TORQUE
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TM 9-2815-226-34-1TABLE 3-3. TORQUE
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TM 9-2815-226-34-1TABLE 3-3. TORQUE
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TM 9-2815-226-34-1TABLE 3-3. TORQUE
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TM 9-2815-226-34-1f. Remove Remaini
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TM 9-2815-226-34-1(13) Remove Vibra
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TM 9-2815-226-34-1(18) Remove Lube
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TM 9-2815-226-34-1(20) Remove Front
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TM 9-2815-226-34-1(23) Remove Rocke
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TM 9-2815-226-34-1(f)Carefully tap
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TM 9-2815-226-34-1(25) Remove Cam F
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TM 9-2815-226-34-1(27) Remove Flywh
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TM 9-2815-226-34-1(29) Remove Rear
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TM 9-2815-226-34-1(31) Remove Camsh
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TM 9-2815-226-34-1NOTEKeep rod caps
Page 89 and 90: TM 9-2815-226-34-1(33) Crankshaft a
Page 91 and 92: TM 9-2815-226-34-1CAUTIONHANDLE CRA
Page 93 and 94: TM 9-2815-226-34-1(35) Remove and D
Page 95 and 96: TM 9-2815-226-34-1Section III. CYLI
Page 97 and 98: TM 9-2815-226-34-1WARNINGHOT TANK C
Page 99 and 100: TM 9-2815-226-34-1g. Check camshaft
Page 101 and 102: TM 9-2815-226-34-1(9) If any one in
Page 103 and 104: TM 9-2815-226-34-1(5) If liner to b
Page 105 and 106: TM 9-2815-226-34-1m. Check main bea
Page 107 and 108: TM 9-2815-226-34-1(2) Install ST-11
Page 109 and 110: TM 9-2815-226-34-1o. Check cylinder
Page 111 and 112: TM 9-2815-226-34-1b. Cylinder liner
Page 113 and 114: TM 9-2815-226-34-1(i)(j)(k)Rotate c
Page 115 and 116: TM 9-2815-226-34-1(u)(v)(w)(x)(y)(z
Page 117 and 118: TM 9-2815-226-34-1(d)(e)Place salva
Page 119 and 120: TM 9-2815-226-34-1(f)(g)Back off th
Page 121 and 122: TM 9-2815-226-34-1(3) Cut counterbo
Page 123 and 124: TM 9-2815-226-34-1NOTEReplacement s
Page 125 and 126: TM 9-2815-226-34-1(g)(h)Tighten adj
Page 127 and 128: TM 9-2815-226-34-1(4) Install count
Page 129 and 130: TM 9-2815-226-34-1f. Cylinder liner
Page 131 and 132: TM 9-2815-226-34-1(2) Assemble micr
Page 133 and 134: TM 9-2815-226-34-1(3) Feed assembly
Page 135 and 136: TM 9-2815-226-34-1(k)(l)Install too
Page 137 and 138: TM 9-2815-226-34-1(5) Main bearing
Page 139: TM 9-2815-226-34-1NOTESpecial lockr
Page 143 and 144: TM 9-2815-226-34-1(m)(n)(o)(p)(q)(r
Page 145 and 146: TM 9-2815-226-34-1j. Cylinder Block
Page 147 and 148: TM 9-2815-226-34-1(8) Apply cutting
Page 149 and 150: TM 9-2815-226-34-1CAUTIONTAKE CARE
Page 151 and 152: TM 9-2815-226-34-1(8) Apply cutting
Page 153 and 154: TM 9-2815-226-34-1(3) With surface
Page 155 and 156: TM 9-2815-226-34-13-11. INSPECT LIN
Page 157 and 158: TM 9-2815-226-34-13-13. INSPECT CRA
Page 159 and 160: TM 9-2815-226-34-1k. Measure cranks
Page 161 and 162: TM 9-2815-226-34-1(2) Indications l
Page 163 and 164: TM 9-2815-226-34-1p. Perform magnet
Page 165 and 166: TM 9-2815-226-34-1Section VI. BEARI
Page 167 and 168: TM 9-2815-226-34-13-17. INSPECT CON
Page 169 and 170: TM 9-2815-226-34-1NOTECheck connect
Page 171 and 172: TM 9-2815-226-34-1(3) To determine
Page 173 and 174: TM 9-2815-226-34-13-18. REPAIR CONN
Page 175 and 176: TM 9-2815-226-34-1NOTEBoring machin
Page 177 and 178: TM 9-2815-226-34-1d. Install piston
Page 179 and 180: TM 9-2815-226-34-1Section VIII. PIS
Page 181 and 182: TM 9-2815-226-34-13-20. INSPECT PIS
Page 183 and 184: TM 9-2815-226-34-1g. Discard piston
Page 185 and 186: TM 9-2815-226-34-1Section IX. CAMSH
Page 187 and 188: TM 9-2815-226-34-13-25. REPAIR CAMS
Page 189 and 190: TM 9-2815-226-34-1Section X. GEAR C
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TM 9-2815-226-34-13-29. REPAIR GEAR
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TM 9-2815-226-34-1CAUTIONTAKE CARE
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TM 9-2815-226-34-13-30. DISASSEMBLE
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WARNINGP-D-680 SOLVENT IS POTENTIAL
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TM 9-2815-226-34-1(7) Place head an
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TM 9-2815-226-34-1(7) With shut-off
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TM 9-2815-226-34-1f. Injector sleev
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TM 9-2815-226-34-1(2) Gage at sever
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TM 9-2815-226-34-1i. Valve inspecti
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TM 9-2815-226-34-1k. Valve springs
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TM 9-2815-226-34-1(5) Insert ST-101
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TM 9-2815-226-34-1(21) Aline sleeve
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TM 9-2815-226-34-1(5) Make light cu
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TM 9-2815-226-34-1(16) Allow cutter
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TM 9-2815-226-34-1(3) Engage ST-685
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TM 9-2815-226-34-1(6) If high spots
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TM 9-2815-226-34-1(3) Install overs
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TM 9-2815-226-34-1(3) Raise arbor p
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TM 9-2815-226-34-1(i)(j)(k)(l)(m)(n
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TM 9-2815-226-34-1(3) Expand inject
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TM 9-2815-226-34-1(h)(i)Cut injecto
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TM 9-2815-226-34-1b. Install valves
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TM 9-2815-226-34-1c. Valve seating
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TM 9-2815-226-34-1(16) If leakage i
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TM 9-2815-226-34-1NOTETag rocker le
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TM 9-2815-226-34-13-34. INSPECT ROC
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TM 9-2815-226-34-1NOTEUse magnetic
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TM 9-2815-226-34-13-35. REPAIR ROCK
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TM 9-2815-226-34-13-36. ASSEMBLE RO
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TM 9-2815-226-34-1Section XIII. PUS
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TM 9-2815-226-34-1Section XIV. CAM
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TM 9-2815-226-34-1b. Inspect housin
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TM 9-2815-226-34-1d. Inspect cam fo
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TM 9-2815-226-34-1NOTEInjector cam
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TM 9-2815-226-34-1(7) Slide ST-249-
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TM 9-2815-226-34-13-41. ASSEMBLE CA
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TM 9-2815-226-34-13-42. INSPECT VIB
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TM 9-2815-226-34-1Section XVI. FLEX
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TM 9-2815-226-34-1ALPHABETICAL INDE
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THE METRIC SYSTEM AND EQUIVALENTSLI
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TM9-2815-226-34-1 - JATONKAM35s HOME ON THE WEB

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