TM9-2815-226-34-1 - JATONKAM35s HOME ON THE WEB

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TM 9-2815-226-34-1(c)(d)Remeasure diameter of bore to be machined and record dimension.Determine how large bore is to be cut to accept sleeve using following example:Diameter of bore before machining 4.752 in. (120.70 mm)Thickness of sleeve + 0.150 in. (3.81-mm)Total of both dimensions 4.902 in. (124.51 mm)Subtract 0.025 in. (2.54 mm) - 0.025 in. (0.635 mm)New bore diameter 4.877 in. (123.88 mm)NOTEWhen new sleeve is installed, ends of sleeve must protrude slightly over saddle-tocapsurface. In example above, approximately 0.025 in. (0.635 mm) of sleeve willprotrude over that surface.(e)(f)(g)Set tool bit using micrometer tool bit setting gage (para 3-9g(2) above). Setting gage establishes a4.750 in. (120.650 mm) diameter.Set micrometer to read 4.877 in. (123.875 mm) and set tool bit length accordingly.Install boring bar feed assembly and cutter holder (para 3-9g(3) above).NOTEBearing cap is not installed on saddle being bored.(h)(i)(j)(k)(l)Cut bore (para 3-9g(4) above).Remove tool bit holder, feed assembly, and boring bar.Clean bored surface with lintfree cloth.Place repair sleeve in saddle and check that sleeve oil hole alines with hole in saddle.Carefully file protruding end of sleeve to be flush with saddle-to-cap surface.3-99
TM 9-2815-226-34-1NOTESpecial lockring bolt has flange under head which fits into counterbore in saddle.(m)Secure sleeve to saddle with two special large head bolts that come with repair kit.NOTESleeve has four 1/8 in. (3.175 mm) pre-drilled holes, one hole near each corner.(n)Measure shank length (minus head) on one special retaining pin that comes with kit. Record length.3-100
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WARNINGFIRE AND EXPLOSIONDo not use
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TM 9-2815-226-34-1TECHNICAL MANUALN
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TM 9-2815-226-34-1CHAPTER 1INTRODUC
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TM 9-2815-226-34-11-7. LOCATION AND
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TM 9-2815-226-34-11-9. EQUIPMENT DA
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TM 9-2815-226-34-1CHAPTER 2MAINTENA
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-341Table 2-1. TROUBLE
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1Table 2-1. TROUBL
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TM 9-2815-226-34-1CHAPTER 3REPAIR O
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TM 9-2815-226-34-13-3. INSPECTIONa.
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TM 9-2815-226-34-1Table 3-1. REPAIR
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TM 9-2815-226-34-1Table 3-1. REPAIR
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TM 9-2815-226-34-1Table 3-1. REPAIR
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TM 9-2815-226-34-1Table 3-1. REPAIR
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TM 9-2815-226-34-1WATER PUMPImpelle
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TM 9-2815-226-34-1Table 3-1. REPAIR
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TM 9-2815-226-34-1f. Bushings and B
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TM 9-2815-226-34-1NOTEAll replaceme
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TM 9-2815-226-34-1Table 3-3. TORQUE
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TM 9-2815-226-34-1TABLE 3-3. TORQUE
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TM 9-2815-226-34-1TABLE 3-3. TORQUE
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TM 9-2815-226-34-1TABLE 3-3. TORQUE
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TM 9-2815-226-34-1f. Remove Remaini
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TM 9-2815-226-34-1(13) Remove Vibra
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TM 9-2815-226-34-1(18) Remove Lube
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TM 9-2815-226-34-1(20) Remove Front
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TM 9-2815-226-34-1(23) Remove Rocke
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TM 9-2815-226-34-1(f)Carefully tap
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TM 9-2815-226-34-1(25) Remove Cam F
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TM 9-2815-226-34-1(27) Remove Flywh
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TM 9-2815-226-34-1(29) Remove Rear
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TM 9-2815-226-34-1(31) Remove Camsh
Page 87 and 88: TM 9-2815-226-34-1NOTEKeep rod caps
Page 89 and 90: TM 9-2815-226-34-1(33) Crankshaft a
Page 91 and 92: TM 9-2815-226-34-1CAUTIONHANDLE CRA
Page 93 and 94: TM 9-2815-226-34-1(35) Remove and D
Page 95 and 96: TM 9-2815-226-34-1Section III. CYLI
Page 97 and 98: TM 9-2815-226-34-1WARNINGHOT TANK C
Page 99 and 100: TM 9-2815-226-34-1g. Check camshaft
Page 101 and 102: TM 9-2815-226-34-1(9) If any one in
Page 103 and 104: TM 9-2815-226-34-1(5) If liner to b
Page 105 and 106: TM 9-2815-226-34-1m. Check main bea
Page 107 and 108: TM 9-2815-226-34-1(2) Install ST-11
Page 109 and 110: TM 9-2815-226-34-1o. Check cylinder
Page 111 and 112: TM 9-2815-226-34-1b. Cylinder liner
Page 113 and 114: TM 9-2815-226-34-1(i)(j)(k)Rotate c
Page 115 and 116: TM 9-2815-226-34-1(u)(v)(w)(x)(y)(z
Page 117 and 118: TM 9-2815-226-34-1(d)(e)Place salva
Page 119 and 120: TM 9-2815-226-34-1(f)(g)Back off th
Page 121 and 122: TM 9-2815-226-34-1(3) Cut counterbo
Page 123 and 124: TM 9-2815-226-34-1NOTEReplacement s
Page 125 and 126: TM 9-2815-226-34-1(g)(h)Tighten adj
Page 127 and 128: TM 9-2815-226-34-1(4) Install count
Page 129 and 130: TM 9-2815-226-34-1f. Cylinder liner
Page 131 and 132: TM 9-2815-226-34-1(2) Assemble micr
Page 133 and 134: TM 9-2815-226-34-1(3) Feed assembly
Page 135 and 136: TM 9-2815-226-34-1(k)(l)Install too
Page 137: TM 9-2815-226-34-1(5) Main bearing
Page 141 and 142: TM 9-2815-226-34-1(d)(e)(f)(g)(h)(i
Page 143 and 144: TM 9-2815-226-34-1(m)(n)(o)(p)(q)(r
Page 145 and 146: TM 9-2815-226-34-1j. Cylinder Block
Page 147 and 148: TM 9-2815-226-34-1(8) Apply cutting
Page 149 and 150: TM 9-2815-226-34-1CAUTIONTAKE CARE
Page 151 and 152: TM 9-2815-226-34-1(8) Apply cutting
Page 153 and 154: TM 9-2815-226-34-1(3) With surface
Page 155 and 156: TM 9-2815-226-34-13-11. INSPECT LIN
Page 157 and 158: TM 9-2815-226-34-13-13. INSPECT CRA
Page 159 and 160: TM 9-2815-226-34-1k. Measure cranks
Page 161 and 162: TM 9-2815-226-34-1(2) Indications l
Page 163 and 164: TM 9-2815-226-34-1p. Perform magnet
Page 165 and 166: TM 9-2815-226-34-1Section VI. BEARI
Page 167 and 168: TM 9-2815-226-34-13-17. INSPECT CON
Page 169 and 170: TM 9-2815-226-34-1NOTECheck connect
Page 171 and 172: TM 9-2815-226-34-1(3) To determine
Page 173 and 174: TM 9-2815-226-34-13-18. REPAIR CONN
Page 175 and 176: TM 9-2815-226-34-1NOTEBoring machin
Page 177 and 178: TM 9-2815-226-34-1d. Install piston
Page 179 and 180: TM 9-2815-226-34-1Section VIII. PIS
Page 181 and 182: TM 9-2815-226-34-13-20. INSPECT PIS
Page 183 and 184: TM 9-2815-226-34-1g. Discard piston
Page 185 and 186: TM 9-2815-226-34-1Section IX. CAMSH
Page 187 and 188: TM 9-2815-226-34-13-25. REPAIR CAMS
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TM 9-2815-226-34-1Section X. GEAR C
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TM 9-2815-226-34-13-29. REPAIR GEAR
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TM 9-2815-226-34-1CAUTIONTAKE CARE
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TM 9-2815-226-34-13-30. DISASSEMBLE
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WARNINGP-D-680 SOLVENT IS POTENTIAL
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TM 9-2815-226-34-1(7) Place head an
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TM 9-2815-226-34-1(7) With shut-off
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TM 9-2815-226-34-1f. Injector sleev
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TM 9-2815-226-34-1(2) Gage at sever
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TM 9-2815-226-34-1i. Valve inspecti
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TM 9-2815-226-34-1k. Valve springs
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TM 9-2815-226-34-1(5) Insert ST-101
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TM 9-2815-226-34-1(21) Aline sleeve
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TM 9-2815-226-34-1(5) Make light cu
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TM 9-2815-226-34-1(16) Allow cutter
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TM 9-2815-226-34-1(3) Engage ST-685
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TM 9-2815-226-34-1(6) If high spots
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TM 9-2815-226-34-1(3) Install overs
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TM 9-2815-226-34-1(3) Raise arbor p
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TM 9-2815-226-34-1(i)(j)(k)(l)(m)(n
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TM 9-2815-226-34-1(3) Expand inject
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TM 9-2815-226-34-1(h)(i)Cut injecto
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TM 9-2815-226-34-1b. Install valves
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TM 9-2815-226-34-1c. Valve seating
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TM 9-2815-226-34-1(16) If leakage i
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TM 9-2815-226-34-1NOTETag rocker le
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TM 9-2815-226-34-13-34. INSPECT ROC
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TM 9-2815-226-34-1NOTEUse magnetic
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TM 9-2815-226-34-13-35. REPAIR ROCK
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TM 9-2815-226-34-13-36. ASSEMBLE RO
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TM 9-2815-226-34-1Section XIII. PUS
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TM 9-2815-226-34-1Section XIV. CAM
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TM 9-2815-226-34-1b. Inspect housin
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TM 9-2815-226-34-1d. Inspect cam fo
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TM 9-2815-226-34-1NOTEInjector cam
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TM 9-2815-226-34-1(7) Slide ST-249-
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TM 9-2815-226-34-13-41. ASSEMBLE CA
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TM 9-2815-226-34-13-42. INSPECT VIB
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TM 9-2815-226-34-1Section XVI. FLEX
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TM 9-2815-226-34-1ALPHABETICAL INDE
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THE METRIC SYSTEM AND EQUIVALENTSLI
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TM9-2815-226-34-1 - JATONKAM35s HOME ON THE WEB

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