Hent pdf-fil - Fyns Kran Udstyr A/S

Hent pdf-fil - Fyns Kran Udstyr A/S Hent pdf-fil - Fyns Kran Udstyr A/S

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www.fku.dk12-26 UDDANNELSE & TEKNISK INFORMATION / EDUCATION & TECHNICAL INFORMATIONFor opnåelse af maksimal eftersmøring skal smøremidlet påføresunder kørsel og ved en skive eller på tromlen, idet ståltovet her vilåbne sig. Smøremidlet kan herved lettere trænge ind.Fyns Kran Udstyr A/S har udviklet en speciel eftersmøringsolie– WIRE OLIE type 01- der tilfredsstiller de speciellekrav, der stilles til eftersmøring af ståltove. Olien haren god indtrængnings- og smøreevne. Desuden er olienvandfortrængende og tilsat additiver, der er rustopløsende ogstopper yderligere rustdannelse under lagring og brug. Olien kanlet påføres med pensel.Kontrol af ståltovetFølgende er en vejledning på mulige kontrolpunkter i forbindelsemed inspektion/kontrol af et ståltov – ikke en komplet manualeller erstatning for krav angivet i tilhørende normer og standarder.SlidStåltovet skal udskiftes, når den nominelle diameter erreduceret med 10%.ForlængelseAlle ståltove forlænger sig ved belastning (se også afsnittet“Ståltovsforlængelse”). Ståltovets forlængelse over levetidenkan opdeles i tre faser:- Fase 1: Under den første tids brug forlænger det nye ståltovsig helt naturligt. Dels p.g.a. belastningen, dels p.g.a. atståltovet sætter sig.- Fase 2: Ståltovet har sat sig. Under det meste af sin levetidforlænger ståltovet sig ikke ret meget. Forlængelsen underdenne fase skyldes primært slid.- Fase 3: Under denne fase nedbrydes ståltovet hurtigt ogforlænger sig uden yderligere påvirkning, hvilket bl.a. skyldesfremskredent slid. Ståltovet skal udskiftes omgående.Reduktion af dimensionenEnhver mærkbar reduktion af ståltovsdimensionen i forhold tilden oprindelige dimension indikerer nedbrydelse af ståltovet.Reduktionen kan bl.a. skyldes:- Udvendigt/indvendigt slid- Sammenklemning af dugt og/eller hjerte- Udvendig/indvendig rustdannelse- ForlængelseTo achieve maximum lubrication effect, the lubricant should beapplied during operation, at a sheaf or on the drum, as this iswhere the steel wire rope opens up and makes it easier for thelubricant to penetrate.Fyns Kran Udstyr A/S has developed a special lubricating oil,WIRE OIL Type 01, which satisfies the special requirements forlubrication of steel wire ropes. The oil has excellent penetrativeand lubrication qualities. It is also water-resistant and containsadditives that dissolve rust and prevent further formation of rustduring storage and operation. The oil is easily applied with a brush.Inspection of Steel Wire RopeThe following guidelines cover possible points that should bechecked in conjunction with the inspection of steel wire rope.This is not a complete manual, nor is it an alternative to therelevant norms and standards.Wear and TearAs a rule, a steel wire rope should be replaced when the outerwires are worn down with 10% of the original wire dimension.ElongationAll steel wire ropes become elongated when loaded (see thesection: “Steel Wire Rope Elongation”). The elongation of a steelwire rope during its lifetime can be divided into three phases:- Phase 1: The new steel wire rope becomes longer quitenaturally during its initial period of use. Partly because of theloading and partly because the steel wire rope settles.- Phase 2: When the steel wire rope has settled and for most ofits lifetime, the steel wire rope does not become much longer.Elongation during this phase is mainly due to wear.- Phase 3: The steel wire rope suddenly becomes longer veryquickly. This means that the steel wire rope is deterioratingrapidly due to such causes as advanced wear and fatigue. Thesteel wire rope must be replaced immediately.Reduction of DimensionsEvery noticeable reduction of the steel wire rope’s dimensions incomparison with its original dimensions indicates a deterioration inthe steel wire rope. The reduction may be due to such causes as:- External/internal wear and tear- Compression of strands and/or core- External/internal formation of rust- Elongation12Odense | Vallensbæk | Esbjerg | Aalborg+45 7015 2015 | fku@fku.dkVersion 7.0.2 - Maj 2013

www.fku.dkUDDANNELSE & TEKNISK INFORMATION / EDUCATION & TECHNICAL INFORMATION12-27RustRust er mindst lige så vigtig en faktor som slid i forbindelse medvurderingen af ståltovets stand. Rust stammer normalt fra dårligvedligeholdelse af ståltovet og bevirker hurtigere udmattelse aftrådene (skørhed/revnedannelse).KinkerKinker forårsager permanent ødelæggelse af ståltovet. Kinkerdannes pga. udtrækning af løkker.Ståltovet skal udskiftes omgående.FugleredeEn fuglerede (dugterne rejser sig samme sted) opstår bl.a., hvisståltovet f.eks. er tilført torsion (drejet op), oplever pludseligaflastning, køres gennem for små skivespor og/eller spoles oppå for lille tromle (Fig. 44) Ståltovet skal udskiftes omgående.RustRust is just as important a factor as wear and tear in terms ofevaluating the steel wire rope’s condition. Rust is normally causedby poor maintenance of the steel wire rope and promotes quickerfatigue in the wires (fragility/creation of cracks).KinksKinks cause permanent damage to the steel wire rope. Kinksare formed due to extraction of loops.The steel wire rope must be replaced immediately.Bird’s NestA “bird’s nest” (the strands rising in the same place) is createdby such actions as the steel wire rope being subjected to torsion(rotated), sudden unloading, running through sheaf grooves thatare too small and/or winding on a drum that is too small (Fig44). The steel wire rope must be replaced immediately.Fig. 44Fuglereder / Bird’s nestsLokalt slid/ødelæggelseLokalt slid på ståltovet skyldes oftest dårlig spoling. Alle fittingsog splejsninger skal undersøges for slid eller trådbrud, løse ellerknækkede dugter, slid eller revner på/i fittings m.m.BrandskaderEfter brand eller påvirkning af høje temperaturer kan der opståmetalskader, tab af olie/fedt og ødelæggelse af stål- ellerfiberhjerte m.m.Ståltovet skal udskiftes omgående.Hjertet kommer ud mellem dugterneUafhængigt af årsagen til at hjertet kommer ud mellemdugterne, skal ståltovet udskiftes omgående.TrådbrudTrådbrud kan opstå af mange forskellige årsager. Noglealvorlige, andre ubetydelige. Hvis trådbruddene er alvorlige, skalståltovet udskiftes omgående.Hvis du er i tvivl om, hvorvidt ståltovet skal kasseres eller ej, såkontakt din konsulent eller vores tekniske afdeling hurtigst muligt.Local Wear and Tear/DamageLocal wear and tear is most often caused by poor winding. Allfittings and splicings must also be inspected for wear or brokenwires, loose or split strands, wear or cracks in fittings, etc.Fire DamageAfter a fire or exposure to high temperatures there may occursome metal damages, loss of oil/grease and destruction of fibrecore, etc. The steel wire rope must be replaced immediately.Core Protruding between the StrandsRegardless the reason for the core to protude between thestrands, the steel wire rope must be replaced immediately.Wire FractureA wire fracture may result from many different reasons, someserious, others insignificant. If the wire fractures are serious,the steel wire rope must be replaced immediately.If you are in any doubt, whether the steel wire rope should bescrapped or not, please contact your local salesman or ourTechnical Department as soon as possible.Odense | Vallensbæk | Esbjerg | AalborgVersion 7.0.2 - Maj 2013+45 7015 2015 | fku@fku.dk12

www.fku.dkUDDANNELSE & TEKNISK INFORMATION / EDUCATION & TECHNICAL INFORMATION12-27RustRust er mindst lige så vigtig en faktor som slid i forbindelse medvurderingen af ståltovets stand. Rust stammer normalt fra dårligvedligeholdelse af ståltovet og bevirker hurtigere udmattelse aftrådene (skørhed/revnedannelse).KinkerKinker forårsager permanent ødelæggelse af ståltovet. Kinkerdannes pga. udtrækning af løkker.Ståltovet skal udskiftes omgående.FugleredeEn fuglerede (dugterne rejser sig samme sted) opstår bl.a., hvisståltovet f.eks. er tilført torsion (drejet op), oplever pludseligaflastning, køres gennem for små skivespor og/eller spoles oppå for lille tromle (Fig. 44) Ståltovet skal udskiftes omgående.RustRust is just as important a factor as wear and tear in terms ofevaluating the steel wire rope’s condition. Rust is normally causedby poor maintenance of the steel wire rope and promotes quickerfatigue in the wires (fragility/creation of cracks).KinksKinks cause permanent damage to the steel wire rope. Kinksare formed due to extraction of loops.The steel wire rope must be replaced immediately.Bird’s NestA “bird’s nest” (the strands rising in the same place) is createdby such actions as the steel wire rope being subjected to torsion(rotated), sudden unloading, running through sheaf grooves thatare too small and/or winding on a drum that is too small (Fig44). The steel wire rope must be replaced immediately.Fig. 44Fuglereder / Bird’s nestsLokalt slid/ødelæggelseLokalt slid på ståltovet skyldes oftest dårlig spoling. Alle fittingsog splejsninger skal undersøges for slid eller trådbrud, løse ellerknækkede dugter, slid eller revner på/i fittings m.m.BrandskaderEfter brand eller påvirkning af høje temperaturer kan der opståmetalskader, tab af olie/fedt og ødelæggelse af stål- ellerfiberhjerte m.m.Ståltovet skal udskiftes omgående.Hjertet kommer ud mellem dugterneUafhængigt af årsagen til at hjertet kommer ud mellemdugterne, skal ståltovet udskiftes omgående.TrådbrudTrådbrud kan opstå af mange forskellige årsager. Noglealvorlige, andre ubetydelige. Hvis trådbruddene er alvorlige, skalståltovet udskiftes omgående.Hvis du er i tvivl om, hvorvidt ståltovet skal kasseres eller ej, såkontakt din konsulent eller vores tekniske afdeling hurtigst muligt.Local Wear and Tear/DamageLocal wear and tear is most often caused by poor winding. Allfittings and splicings must also be inspected for wear or brokenwires, loose or split strands, wear or cracks in fittings, etc.Fire DamageAfter a fire or exposure to high temperatures there may occursome metal damages, loss of oil/grease and destruction of fibrecore, etc. The steel wire rope must be replaced immediately.Core Protruding between the StrandsRegardless the reason for the core to protude between thestrands, the steel wire rope must be replaced immediately.Wire FractureA wire fracture may result from many different reasons, someserious, others insignificant. If the wire fractures are serious,the steel wire rope must be replaced immediately.If you are in any doubt, whether the steel wire rope should bescrapped or not, please contact your local salesman or ourTechnical Department as soon as possible.Odense | Vallensbæk | Esbjerg | AalborgVersion 7.0.2 - Maj 2013+45 7015 2015 | fku@fku.dk12

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