Motor Control Center Type Series 2100/5 Star - emsco
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<strong>Motor</strong> <strong>Control</strong> <strong>Center</strong><strong>Type</strong> <strong>Series</strong> <strong>2100</strong>/5 <strong>Star</strong>Renewal PartsEffective: December 2002 Page 3Identifying <strong>Motor</strong> <strong>Control</strong> <strong>Center</strong> <strong>Type</strong>sIn most cases, it is possible to identify MCC design by handle type. <strong>Star</strong>ter type, bucket width and door width canassist in identification.Table 1. Identifying <strong>Motor</strong> <strong>Control</strong> <strong>Center</strong> <strong>Type</strong>sMCC<strong>Type</strong><strong>Type</strong> of HandleMechanismOriginal MCC<strong>Star</strong>ter <strong>Type</strong>Bucket WidthInches (mm)Door WidthInches (mm)OriginalManufacturer <strong>Star</strong>ter <strong>Type</strong>(Installed inNew Unit)F<strong>2100</strong> Lever Freedom <strong>Series</strong> 13-3/4 (349.3) 15-5/8 (397.0) Cutler-Hammer 1994 to Present FreedomAdvantage Lever Advantage 13-3/4 (349.3) 15-5/8 (397.0) Westinghouse until 1994 AdvantageCutler-Hammer 1994 to Present<strong>Series</strong> <strong>2100</strong> Lever A200 13-3/4 (349.3) 15-5/8 (397.0) Westinghouse until 1994 A200Cutler-Hammer 1994 to Present5 <strong>Star</strong> Lever A200 13-3/4 (349.3) 15-5/8 (397.0) Westinghouse 1975 – 1987 A200Freedom Unitrol Slider Freedom <strong>Series</strong> 13-7/8 (352.5) 15-1/2 (393.7) Cutler-Hammer 1988 – 1994 FreedomF10 Unitrol Slider and Lever Citation 14 (355.6) 14-3/4 (374.7) w/ Wireway Cutler-Hammer 1972 – 1989 Freedom19-1/2 (495.3) w/o Wireway<strong>Type</strong> W Slider A200 or 11-200 11-3/4 (298.5) 13-3/8 (339.9) Westinghouse 1965 – 1975 A2009800 Unitrol Rotary 3 <strong>Star</strong>/Citation 16-1/8 (409.7) 19-3/8 (492.3) Cutler-Hammer 1956 – 1974 Freedom11-300 Rotary 11-20015-3/4 (400.1) 20 (508.0) Westinghouse 1950 – 1965 A200Lifeline<strong>Type</strong> N/A200 MCC types were sometimes produced outside the time spans shown. This was due to the overlap of production when a new design was adopted. The unit “wrappers” are mechanically identical for these designs. 9800 originally was supplied with Rotary. New replacement units are manufactured with slider handle mechanism.Identification by Original Handle MechanismF<strong>2100</strong>, Advantage,<strong>Series</strong> <strong>2100</strong>/5 <strong>Star</strong>Freedom UnitrolF10 Unitrol Slider9800 UnitrolF10 Unitrol Leverand 9800 Unitrol<strong>Type</strong> W 9800 Unitrol 11-300RP04304003EFor more information visit: www.cutler-hammer.eaton.com

Renewal PartsPage 4 Effective: December 2002<strong>Motor</strong> <strong>Control</strong> <strong>Center</strong><strong>Type</strong> <strong>Series</strong> <strong>2100</strong>/5 <strong>Star</strong>Procedure for Identifying <strong>Motor</strong> <strong>Control</strong> <strong>Center</strong> <strong>Type</strong>sIn the event that the nameplate is missing, it is possible to identify the MCC design by the type of handle mechanism,starter type, bucket width and door width.Table 2. Identifying <strong>Motor</strong> <strong>Control</strong> <strong>Center</strong> <strong>Type</strong>sMCC<strong>Type</strong><strong>Type</strong> ofHandleMechanism<strong>Star</strong>ter<strong>Type</strong>Bucket WidthInches (mm)Door WidthInches (mm)Cutler-HammerRenewal PartsPublicationF<strong>2100</strong>Advantage<strong>Series</strong> <strong>2100</strong>5 <strong>Star</strong>Freedom UnitrolF10 Unitrol<strong>Type</strong> W9800 Unitrol11-300LeverLeverLeverLeverSliderLever/SliderSliderRotaryRotaryFreedom <strong>Series</strong>AdvantageA200A200Freedom <strong>Series</strong>CitationA200 or 11-2003 <strong>Star</strong> and/or Citation11-200 Lifeline N and/or A20013-3/4 (349.3)13-3/4 (349.3)13-3/4 (349.3)13-3/4 (349.3)13-7/8 (352.5)14 (355.6)11-3/4 (298.5)16-1/8 (409.7)15-3/4 (400.1)15-5/8 (397.0)15-5/8 (397.0)15-5/8 (397.0)15-5/8 (397.0)15-1/2 (393.7)14-3/4 (374.7) w/ Wireway or19-1/2 (495.3) w/o Wireway13-3/8 (339.9)19-3/8 (492.3)20 (508.0)RP04304001ERP04304002ERP04304003ERP04304003ERP04304004ERP04304005ERP04304006ERP04304007ERP04304008EF<strong>2100</strong>Advantage<strong>Series</strong> <strong>2100</strong>/5 <strong>Star</strong>Freedom UnitrolF10 Unitrol<strong>Type</strong> W9800 Unitrol11-300For more information visit: www.cutler-hammer.eaton.comRP04304003E

<strong>Motor</strong> <strong>Control</strong> <strong>Center</strong><strong>Type</strong> <strong>Series</strong> <strong>2100</strong>/5 <strong>Star</strong>Renewal PartsEffective: December 2002 Page 5<strong>Series</strong> <strong>2100</strong>/5 <strong>Star</strong>Product DescriptionIntroduced in 1975, the Westinghouse5 <strong>Star</strong> MCC was the basis for the<strong>Series</strong> <strong>2100</strong> and Advantage designs.The vertical structures are normally20 inches (508.0 mm) wide, 90 inches(2286.0 mm) high and 16 inches(406.4) or 21 inches (533.4 mm) deep.Vertical sections may be boltedtogether forming a single lineup withcontinuous horizontal bus and openhorizontal wireways. Unit height ismeasured in 6 inch (152.4 mm) increments,up to a maximum of 72 inches(1828.8 mm) of usable vertical space.A two-tone light/dark enamel paintsystem is used for this design. Ferrowhite is applied to the structuralframework and units. ANSI 61 gray isapplied to the roof and side sheets andall exterior doors. <strong>Star</strong>ter units are13-3/4 inches (349.3 mm) wide.The <strong>Series</strong> <strong>2100</strong>/5 <strong>Star</strong> starter unit‘shandle mechanism is a gray toggletype handle with a black exteriormounting panel and is used on theAdvantage and Freedom <strong>2100</strong> designs.Bus and bus support systems are typicallybraced to withstand fault currentsof 42,000A on the 5 <strong>Star</strong> and 65,000Aon the <strong>Series</strong> <strong>2100</strong>.Table 3. <strong>2100</strong> Product RatingMaximum Ratings3-Phase, 600V, 600 hp, 3200A Bus<strong>Series</strong> F<strong>2100</strong>Structure<strong>Series</strong> F<strong>2100</strong> <strong>Star</strong>ter UnitRP04304003EFor more information visit: www.cutler-hammer.eaton.com

Renewal PartsPage 6 Effective: December 2002<strong>Motor</strong> <strong>Control</strong> <strong>Center</strong><strong>Type</strong> <strong>Series</strong> <strong>2100</strong>/5 <strong>Star</strong><strong>Series</strong> <strong>2100</strong>/5 <strong>Star</strong> Replacement <strong>Star</strong>ter UnitsHow to OrderWhen ordering a replacement unit,you receive:■ <strong>Series</strong> C HMCP.■ A200 <strong>Star</strong>ter.■ Unit options as specified.■ New steel wrapper, door andhandle mechanism.■ New stabs.■ UL label.Use the following steps forcreating a catalog number for yourspecific application:Step 1Select the correct replacement unitfrom Pages 6 – 27. When selecting,you need to know the following:■ MCC type.■ Class of Unit (FVNR, FVR, ReducedVoltage — Autotransformer or PartWinding or Solid State, FV – 2 Speed,1 Winding or 2 Speed, 2 Winding, etc.).■ <strong>Star</strong>ter size or horsepower rating.■ Protection device (breaker or fusible).■ Service voltage.■ <strong>Control</strong> voltage.■ Space required.Step 2Verify required space is available.Step 3Create a catalog number by selectingCatalog Codes from the columns perthe example given.Step 4Add modifications as required from theUnit Options on Pages 16 – 18. Spaceavailable determines allowable options.Table 4. Catalog Numbering System ExampleF S 2 0 6 C E A S C12 P10 P34HMCP SizeSize, hp and AmperesServiceVoltageB = 208VC = 240VD = 380V<strong>Control</strong>VoltageA = 120VB = 208VC = 240VD = 380VE = 480VF = 575VUnit SizeC = CompactS = StandardX = OversizedAdded OptionsTable 5. Full Voltage Non-Reversing Combination <strong>Star</strong>ter — HMCP (Must specify if HMCPE is required)NEMASizeMaximum Horsepower208V 240V 380V 480V 600VHMCPSizeCatalogCodeServiceVoltageCatalogCode<strong>Control</strong>VoltageCatalogCodeSpace OptionsInches (mm)CatalogCode1 0.5137.50.33137.512510137.5101.537.510371530FS206AFS206BFS206CFS206D2082403804805752 10 15 25 25 25 50 FS206E 2082403804805753 25 30 50 50 50 100 FS206H 2082403804805754 40 50 75 100 100 150 FS206L 2082403804805755 607560100125150150200150200250400FS206PFS206R208240380480575BCDEFBCDEFBCDEFBCDEFBCDEF120208240380480575120208240380480575120208240380480575120208240380480575120208240380480575ABCDEFABCDEFABCDEFABCDEFABCDEF12 (304.8) High18 (457.2) High12 (304.8) High18 (457.2) High18 (457.2) High24 (609.6) High18 (457.2) High24 (609.6) HighSXSXSXSX36 (914.4) High SFor more information visit: www.cutler-hammer.eaton.comRP04304003E

<strong>Motor</strong> <strong>Control</strong> <strong>Center</strong><strong>Type</strong> <strong>Series</strong> <strong>2100</strong>/5 <strong>Star</strong>Renewal PartsEffective: December 2002 Page 7<strong>Series</strong> <strong>2100</strong>/5 <strong>Star</strong> Replacement <strong>Star</strong>ter UnitsTable 6. Full Voltage Reversing Combination <strong>Star</strong>ter — HMCPNEMASizeMaximum Horsepower208V 240V 380V 480V 600VHMCPSizeCatalogCodeServiceVoltageCatalogCode<strong>Control</strong>VoltageCatalogCodeSpace OptionsInches (mm)CatalogCode1 0.5137.50.33137.512510137.5101.537.510371530FS216AFS216BFS216CFS216D2082403804805752 10 15 25 25 25 50 FS216E 2082403804805753 25 30 50 50 50 100 FS216H 2082403804805754 40 50 75 100 100 150 FS216L 2082403804805755 507560100100150125200150200250400FS216PFS216R208240380480575BCDEFBCDEFBCDEFBCDEFBCDEF120208240380480575120208240380480575120208240380480575120208240380480575120208240380480575ABCDEFABCDEFABCDEFABCDEFABCDEF18 (457.2) High24 (609.6) High18 (457.2) High24 (609.6) HighSXSX24 (609.6) High S24 (609.6) High S54 (1371.6) High STable 7. Full Voltage 2 Speed 1 Winding — Constant/Variable Torque — HMCP NEMASizeMaximum Horsepower208V 240V 380V 480V 600VHMCPSizeCatalogCodeServiceVoltageCatalogCode<strong>Control</strong>VoltageCatalogCodeSpace OptionsInches (mm)CatalogCode1 0.5137.50.33137.512510137.5101.537.510 For constant horsepower instead of constant/variable torque, see Option SV6 on Page 18.371530FS946AFS946BFS946CFS946D2082403804805752 10 15 25 25 25 50 FS946E 2082403804805753 25 30 50 50 50 100 FS946H 2082403804805754 40 50 75 100 100 150 FS946L 2082403804805755 607560100125150150200150200250400FS946PFS946R208240380480575BCDEFBCDEFBCDEFBCDEFBCDEF120208240380480575120208240380480575120208240380480575120208240380480575120208240380480575ABCDEFABCDEFABCDEFABCDEFABCDEF18 (457.2) High24 (609.6) High18 (457.2) High24 (609.6) HighSXSX42 (1066.8) High S42 (1066.8) High S42 (1066.8) High SRP04304003EFor more information visit: www.cutler-hammer.eaton.com

Renewal PartsPage 8 Effective: December 2002<strong>Motor</strong> <strong>Control</strong> <strong>Center</strong><strong>Type</strong> <strong>Series</strong> <strong>2100</strong>/5 <strong>Star</strong><strong>Series</strong> <strong>2100</strong>/5 <strong>Star</strong> Replacement <strong>Star</strong>ter UnitsTable 8. Full Voltage 2 Speed 2 Winding — Constant/Variable Torque — HMCP NEMASizeMaximum Horsepower208V 240V 380V 480V 600VHMCPSizeCatalogCodeServiceVoltageCatalogCode<strong>Control</strong>VoltageCatalogCodeSpace OptionsInches (mm)CatalogCode1 0.5137.50.33137.512510137.5101.537.510 For constant horsepower instead of constant/variable torque, see Option SV6 on Page 18.371530FS956AFS956BFS956CFS956D2082403804805752 10 15 25 25 25 50 FS956E 2082403804805753 25 30 50 50 50 100 FS956H 2082403804805754 40 50 75 100 100 150 FS956L 2082403804805755 507560100100150125200150200250400FS956PFS956R208240380480575BCDEFBCDEFBCDEFBCDEFBCDEF120208240380480575120208240380480575120208240380480575120208240380480575120208240380480575ABCDEFABCDEFABCDEFABCDEFABCDEF18 (457.2) High24 (609.6) High18 (457.2) High24 (609.6) HighSXSX30 (762.0) High S30 (762.0) High S54 (1371.6) High STable 9. Reduced Voltage Autotransformer — HMCPNEMASizeMaximum Horsepower208V 240V 380V 480V 600VHMCPSizeCatalogCodeServiceVoltageCatalogCode<strong>Control</strong>VoltageCatalogCodeSpace OptionsInches (mm)CatalogCode2 10 15 25 25 25 50 FS606E 2082403804805753 25 30 50 50 50 100 FS606H 2082403804805754 40 50 75 100 100 150 FS606L 2082403804805755 507560100100150125200150200250400FS606PFS606R208240380480575 If existing MCC is back-to-back design, 36 inches (914.4 mm) in bottom rear is unusable.BCDEFBCDEFBCDEFBCDEF120208240380480575120208240380480575120208240380480575120208240380480575ABCDEFABCDEFABCDEFABCDEF36 (914.4) High S54 (1371.6) High S54 (1371.6) High S 72 (1828.8) High S For more information visit: www.cutler-hammer.eaton.comRP04304003E

<strong>Motor</strong> <strong>Control</strong> <strong>Center</strong><strong>Type</strong> <strong>Series</strong> <strong>2100</strong>/5 <strong>Star</strong>Renewal PartsEffective: December 2002 Page 9<strong>Series</strong> <strong>2100</strong>/5 <strong>Star</strong> Replacement <strong>Star</strong>ter UnitsTable 10. Reduced Voltage Part Winding — HMCPNEMASizeMaximum Horsepower208V 240V 380V 480V 600VHMCPSizeCatalogCodeServiceVoltageCatalogCode<strong>Control</strong>VoltageCatalogCodeSpace OptionsInches (mm)CatalogCode1 10 10 15 15 15 30 FS706D 2082403804805752 20 25 40 40 40 100 FS706F 2082403804805753 40 50 75 75 75 150 FS706J 208240380480575BCDEFBCDEFBCDEF120208240380480575120208240380480575120208240380480575120ABCDEFABCDEFABCDEFA18 (457.2) High S18 (457.2) High S30 (762.0) High S4 — — — 100 125 150 FS706L 208 B36 (914.4) High S75 75 150 150 150 250 FS706M240 C 208 B380 D 240 C48 (1219.2) High S480575EF380480DE575 F5 100150125150—250250350300250400600FZ706RFZ706T208240380480575BCDEF120208240380480575ABCDEF72 (1828.8) High STable 11. Reduced Voltage Wye Delta Open Transition — HMCPNEMASizeMaximum Horsepower208V 240V 380V 480V 600VHMCPSizeCatalogCodeServiceVoltageCatalogCode<strong>Control</strong>VoltageCatalogCodeSpace OptionsInches (mm)CatalogCode2 20 25 40 40 40 100 FS806F 2082403804805753 40 50 75 75 75 150 FS806J 2082403804805754 60—5 10015075—125150125150200250150—250350150—300—250400400600FS806MFS806NFS806RFS806T208240380480575208240380480575BCDEFBCDEFBCDEFBCDEF120208240380480575120208240380480575120208240380480575120208240380480575ABCDEFABCDEFABCDEFABCDEF30 (762.0) High S42 (1066.8) High S54 (1371.6) High S72 (1828.8) High SRP04304003EFor more information visit: www.cutler-hammer.eaton.com

Renewal PartsPage 10 Effective: December 2002<strong>Motor</strong> <strong>Control</strong> <strong>Center</strong><strong>Type</strong> <strong>Series</strong> <strong>2100</strong>/5 <strong>Star</strong><strong>Series</strong> <strong>2100</strong>/5 <strong>Star</strong> Replacement <strong>Star</strong>ter UnitsTable 12. Reduced Voltage Wye Delta Closed Transition — HMCP (Non-Chiller Application)NEMA Maximum HorsepowerHMCP Catalog Service Catalog <strong>Control</strong>Size208V 240V 380V 480V 600VSize Code Voltage Code Voltage2 20 25 40 40 40 100 FS896F 2082403804805753 40 50 50 50 50 100 FS896J 2082403804805754 60—5 10015075—125150125150200250150—250300150—300—250400400600FS896MFS896NFS896RFS896TIT06 — Intelligent Technologies IT. Solid-State Reduced Voltage <strong>Star</strong>ter — HMCP208240380480575208240380480575CatalogCodeSpace OptionsInches (mm)The IT. solid-state reduced voltage starter uses SCRs when starting and a low impedance run circuit during operation. Solidstatestarters have (5) 24V dc inputs and 2 relay outputs. Soft start units include a disconnect, starter, 24V dc power supply and100VA CPT.<strong>Motor</strong> Service Factor (SF) Effect on IT. <strong>Star</strong>ter Selection■ A 1.0 service factor motor may draw up to 1.00 x full load amperes.■ A 1.15 service factor motor may draw up to 1.15 x full load amperes.■ 15% more current. IT. starters are current rated devices. In some cases, a larger IT. SSRV starter must be supplied for1.15 SF motors. See the maximum horsepower chart below.Note: Most motors used in industrial applications are 1.15 Service Factor (SF).BCDEFBCDEFBCDEFBCDEF120208240380480575120208240380480575120208240380480575120208240380480575ABCDEFABCDEFABCDEFABCDEF30 (762.0) High S42 (1066.8) High S60 (1524.0) High S72 (1828.8) High SCatalogCodeTable 13. Replacement IT. Soft <strong>Star</strong>t UnitsServiceFactorHorsepowerIT. Soft-<strong>Star</strong>tAmperesHMCPAmperesCatalogCodeServiceVoltageCatalogCode<strong>Control</strong>VoltageCatalogCodeSpaceOptionsCatalogCode1.15 10 37 100 FS306A 208 B 120 A 12 (304.8) High S15 66 FS306B 208 B30 105 150 FS306C 240 C 18 (457.2) High40 135 FS306D 380 D50 180 400 FS306E 480 E 36 (914.4) High60 240 FS306F 575 F75 304 FS306G — —1.15 10 37 100 FS306A 240 C 120 A 12 (304.8) High S20 66 FS306B 208 B30 105 150 FS306C 240 C 18 (457.2) High40 135 FS306D 380 D60 180 250 FS306E 480 E 36 (914.4) High75 240 400 FS306F 575 F100 304 FS306G — —1.15 15 37 100 FS306A 380 D 120 A 12 (304.8) High S30 66 FS306B 208 B45 105 150 FS306C 240 C 18 (457.2) High55 135 250 FS306D 380 D75 180 400 FS306E 480 E 36 (914.4) High110 240 FS306F 575 F132 304 600 FS306G — —For more information visit: www.cutler-hammer.eaton.comRP04304003E

<strong>Motor</strong> <strong>Control</strong> <strong>Center</strong><strong>Type</strong> <strong>Series</strong> <strong>2100</strong>/5 <strong>Star</strong>Renewal PartsEffective: December 2002 Page 11<strong>Series</strong> <strong>2100</strong>/5 <strong>Star</strong> Replacement <strong>Star</strong>ter UnitsTable 13. Replacement IT. Soft <strong>Star</strong>t Units (Continued)ServiceFactorHorsepowerIT. Soft-<strong>Star</strong>tAmperesHMCPAmperesCatalogCodeServiceVoltageCatalogCode<strong>Control</strong>VoltageCatalogCodeSpaceOptionsCatalogCode1.15 20 37 100 FS306A 480 E 120 A 12 (304.8) High S40 66 FS306B 208 B60 105 150 FS306C 240 C 18 (457.2) High75 135 FS306D 380 D125 180 400 FS306E 480 E 36 (914.4) High150 240 FS306F 575 F200 304 FS306G — —1.15 30 37 100 FS306A 575 F 120 A 12 (304.8) High S50 66 FS306B 208 B75 105 150 FS306C 240 C 18 (457.2) High100 135 FS306D 380 D150 180 250 FS306E 480 E 36 (914.4) High200 240 400 FS306F 575 F250 304 FS306G — —Table 14. Full Voltage Non-Reversing — Fusible NEMASizeMaximum Horsepower208V 240V 380V 480V 600VFuse ClipAmperesCatalogCodeServiceVoltageCatalogCode<strong>Control</strong>VoltageCatalogCodeSpace OptionsInches (mm)CatalogCode1 7.5 7.5 10 10 10 30 FS204C 2082403804805752 —10—1515253 —2520303050152540504 —50—50—50601005 601006010010015015020025—50—75100150200306060100100200200400 Fuse clip ratings shown are based on Class RK1, 5 fuses.FS204EFS204FFS204HFS204J208240380480575208240380480575FS204LFS204M 208240380480575FS204PFS204R208240380480575BCDEFBCDEFBCDEFBCDEFBCDEF120208240380480575120208240380480575120208240380480575120208240380480575120208240380480ABCDEFABCDEFABCDEFABCDEFABCDE12 (304.8) High18 (457.2) High12 (304.8) High18 (457.2) HighSXSX24 (609.6) High S48 (1219.2) High S60 (1524.0) High SRP04304003EFor more information visit: www.cutler-hammer.eaton.com

Renewal PartsPage 12 Effective: December 2002<strong>Motor</strong> <strong>Control</strong> <strong>Center</strong><strong>Type</strong> <strong>Series</strong> <strong>2100</strong>/5 <strong>Star</strong><strong>Series</strong> <strong>2100</strong>/5 <strong>Star</strong> Replacement <strong>Star</strong>ter UnitsTable 15. Full Voltage Reversing — Fusible NEMASizeMaximum Horsepower208V 240V 380V 480V 600VFuse ClipAmperesCatalogCodeServiceVoltageCatalogCode<strong>Control</strong>VoltageCatalogCodeSpace OptionsInches (mm)CatalogCode1 7.5 7.5 10 10 10 30 FS214C 2082403804805752 —103 —254 —505 60100—152030—506010015253050—60100150152540506010015020025—50—75100150200306060100100200200400 Fuse clip ratings shown are based on Class RK1, 5 fuses.FS214EFS214FFS214HFS214JFS214LFS214MFS214PFS214R208240380480575208240380480575208240380480575208240380480575BCDEFBCDEFBCDEFBCDEFBCDEF120208240380480575120208240380480575120208240380480575120208240380480575120208240380480575ABCDEFABCDEFABCDEFABCDEFABCDEF18 (457.2) High24 (609.6) High18 (457.2) High24 (609.6) HighSXSX30 (762.0) High S48 (1219.2) High S72 (1828.8) High STable 16. Full Voltage Non-Reversing Vacuum <strong>Star</strong>ters — Fusible NEMASizeMaximum Horsepower208V 240V 380V 480V 600VFuse ClipAmperesCatalogCodeServiceVoltageCatalogCode<strong>Control</strong>VoltageCatalogCodeSpace OptionsInches (mm)CatalogCode4 —50—50—606010075100100200 Fuse clip ratings shown are based on Class RK1, 5 fuses.FSV04LFSV04M208240380480575BCDEF120208240380480575120ABCDEFA36 (914.4) High S5 60 60 100 150 150 200 FSV04P 208 B60 (1524.0) High S100 100 150 200 200 400 FSV04R240 C 208 B380 D 240 C72 (1828.8) High S480575EF380480DE575 FFor more information visit: www.cutler-hammer.eaton.comRP04304003E

<strong>Motor</strong> <strong>Control</strong> <strong>Center</strong><strong>Type</strong> <strong>Series</strong> <strong>2100</strong>/5 <strong>Star</strong>Renewal PartsEffective: December 2002 Page 13<strong>Series</strong> <strong>2100</strong>/5 <strong>Star</strong> Replacement <strong>Star</strong>ter UnitsTable 17. Full Voltage 2 Speed 1 Winding — Fusible — Constant/Variable Torque NEMASizeMaximum Horsepower208V 240V 380V 480V 600VFuse ClipAmperesCatalogCodeServiceVoltageCatalogCode<strong>Control</strong>VoltageCatalogCodeSpace OptionsInches (mm)CatalogCode1 7.5 7.5 10 10 10 30 FS944C 2082403804805752 —153 —254 —50—152030—5015253050—60152540506010025—50—75100 Fuse clip ratings shown are based on Class RK1, 5 fuses. For constant horsepower instead of constant/variable torque, see option SV6 on Page 18.306060100100200FS944EFS944FFS944HFS944JFS944LFS944M208240380480575208240380480575208240380480575BCDEFBCDEFBCDEFBCDEF120208240380480575120208240380480575120208240380480575120208240380480575ABCDEFABCDEFABCDEFABCDEF18 (457.2) High24 (609.6) High24 (609.6) High30 (762.0) HighSXSX42 (1066.8) High S54 (1371.6) High STable 18. Full Voltage 2 Speed 2 Winding — Fusible – Constant/Variable Torque NEMASizeMaximum Horsepower208V 240V 380V 480V 600VFuse ClipAmperesCatalogCodeServiceVoltageCatalogCode<strong>Control</strong>VoltageCatalogCodeSpace OptionsInches (mm)CatalogCode1 7.5 7.5 10 10 10 30 FS954C 2082403804805752 —153 —254 —50—152030—5015253060—60152540506010025—50—75100 Fuse clip ratings shown are based on Class RK1, 5 fuses. For constant horsepower instead of constant/variable torque, see Option SV6 on Page 18 .306060100100200FS954EFS954FFS954HFS954JFS954LFS954M208240380480575208240380480575208240380480575BCDEFBCDEFBCDEFBCDEF120208240380480575120208240380480575120208240380480575120208240380480575ABCDEFABCDEFABCDEFABCDEF18 (457.2) High24 (609.6) High24 (609.6) High30 (762.0) HighSXSX36 (914.4) High S54 (1371.6) High SRP04304003EFor more information visit: www.cutler-hammer.eaton.com

Renewal PartsPage 14 Effective: December 2002<strong>Motor</strong> <strong>Control</strong> <strong>Center</strong><strong>Type</strong> <strong>Series</strong> <strong>2100</strong>/5 <strong>Star</strong><strong>Series</strong> <strong>2100</strong>/5 <strong>Star</strong> Replacement <strong>Star</strong>ter UnitsTable 19. Reduced Voltage Autotransformer — Fusible NEMASizeMaximum Horsepower208V 240V 380V 480V 600VFuse ClipAmperesCatalogCodeServiceVoltageCatalogCode<strong>Control</strong>VoltageCatalogCodeSpace OptionsInches (mm)CatalogCode2 —103 —254 —50—152030—5015253050—60152540506010025—50—75100 Fuse clip ratings shown are based on Class RK1, 5 fuses. If existing MCC is Back-to-Back design, 36 inches (914.4 mm) in bottom rear is unusable.306060100100200FS604EFS604FFS604HFS604JFS604LFS604M208240380480575208240380480575208240380480575BCDEFBCDEFBCDEF120208240380480575120208240380480575120208240380480575ABCDEFABCDEFABCDEF36 (914.4) High S60 (1524.0) High S72 (1828.8) High S Table 20. Reduced Voltage Part Winding — Fusible NEMASizeMaximum Horsepower208V 240V 380V 480V 600VFuse ClipAmperesCatalogCodeServiceVoltageCatalogCode<strong>Control</strong>VoltageCatalogCodeSpace OptionsInches (mm)CatalogCode2 10 10 15 15 60 60 FS704D 208240380480575 Fuse clip ratings shown are based on Class RK1, 5 fuses.BCDEF120208240380480575120ABCDEFA24 (609.6) High S2 — 15 25 30 40 60 FS704F 208 B24 (609.6) High S20 25 40 40 — 200 FS704G240 C 208 B380 D 240 C30 (762.0) High S480575EF380480DE575 F3 —404 5075—50—75—7510015050751001506075150—100200200400FS704JFS704KFS704MFS704N208240380480575208240380480575BCDEFBCDEF120208240380480575120208240380480575ABCDEFABCDEF48 (1219.2) High S54 (1371.6) High SFor more information visit: www.cutler-hammer.eaton.comRP04304003E

<strong>Motor</strong> <strong>Control</strong> <strong>Center</strong><strong>Type</strong> <strong>Series</strong> <strong>2100</strong>/5 <strong>Star</strong>Renewal PartsEffective: December 2002 Page 15<strong>Series</strong> <strong>2100</strong>/5 <strong>Star</strong> Replacement <strong>Star</strong>ter UnitsTable 21. Reduced Voltage Wye Delta Open Transition — Fusible NEMASizeMaximum Horsepower208V 240V 380V 480V 600VFuse ClipAmperesCatalogCodeServiceVoltageCatalogCode<strong>Control</strong>VoltageCatalogCodeSpace OptionsInches (mm)CatalogCode2 15 15 30 40 40 60 FS804F 208 B 120 A 30 (762.0) High S20 25 40 — — 100 FS804G240 C 208 B380 D 240 C36 (914.4) High S480575EF380480575DEF3 25 30 50 60 75 100 FS804J 208 B 120 A 36 (914.4) High S40 50 75 75 — 200 FS804K240 C 208 B380 D48 (1219.2) High S480575EF4 50 60 100 125 150 200 FS804M 208 B 120 A 48 (1219.2) High S60 75 150 150 — 400 FS804N240 C 208 B380 D 240 C72 (1828.8) High S480575EF380480575DEF Fuse clip ratings shown are based on Class RK1, 5 fuses.240380480575CDEFTable 22. Reduced Voltage Wye Delta Closed Transition — Fusible (Non-Chiller Application) NEMASizeMaximum Horsepower208V 240V 380V 480V 600VFuse ClipAmperesCatalogCodeServiceVoltageCatalogCode<strong>Control</strong>VoltageCatalogCodeSpace OptionsInches (mm)CatalogCode2 15 15 30 40 40 60 FS894F 208 B 120 A 30 (762.0) High S20 25 40 — — 100 FS894G240 C 208 B380 D 240 C36 (914.4) High S480575EF380480575DEF3 254030505075607575—100200 Fuse clip ratings shown are based on Class RK1, 5 fuses.FS894JFS894K208240380480575BCDEF120208240380480575120ABCDEFA48 (1219.2) High S4 50 60 100 125 150 200 FS894M 208 B60 (1524.0) High S60 75 150 150 — 400 FS894N240 C 208 B380 D 240 C72 (1828.8) High S480575EF380480DE575 FRP04304003EFor more information visit: www.cutler-hammer.eaton.com

Renewal PartsPage 16 Effective: December 2002<strong>Motor</strong> <strong>Control</strong> <strong>Center</strong><strong>Type</strong> <strong>Series</strong> <strong>2100</strong>/5 <strong>Star</strong><strong>Series</strong> <strong>2100</strong>/5 <strong>Star</strong> Unit OptionsTable 23. Option Groups Groups Description PageNumberABCGMOPRSSVTUAdvantage OptionsCircuit Breaker Options<strong>Control</strong> Power Source OptionsGround Fault Protection OptionsMetering OptionsOverload OptionsPilot Device OptionsRelay and Timer (<strong>Control</strong>, Voltage, Current) Options<strong>Star</strong>ter Contact OptionsVacuum <strong>Star</strong>ter OptionsTerminal Block OptionsUnit Wiring Options Select your option suffix and attach it to the end of the catalog number.161616171717171818181818Table 24. Option SuffixSuffix Description SpaceRequired A — Advantage OptionsA10A11A12A13A14A15A16A17A18A19A20A21A22A23A24A25A26A27A28B — Breaker OptionsB10B11B12B13B14B15B16B17B18Substitute Advantage <strong>Star</strong>ter Size 1Substitute Advantage <strong>Star</strong>ter Size 2Substitute Advantage <strong>Star</strong>ter Size 3Substitute Advantage <strong>Star</strong>ter Size 4Substitute Advantage <strong>Star</strong>ter Size 5Advantage Hand/Off/Auto ACM for FVNR or RVNR <strong>Star</strong>tersAdvantage Stop/<strong>Star</strong>t for FVNR or RVNR <strong>Star</strong>tersAdvantage Hand/Off/Auto-<strong>Star</strong>t/Stop ACM for FVNR or RVNR <strong>Star</strong>tersAdvantage Fast/Slow/Stop 2-Speed <strong>Star</strong>tersAdvantage Forward/Reverse/Stop for Reversing <strong>Star</strong>tersAdvantage Fast/Slow/Off/Auto for 2-Speed <strong>Star</strong>tersAdvantage Forward/Reverse/Off/Auto for Reversing <strong>Star</strong>tersACM Metering ModuleWBELL Form C Bell Alarm ContactReset with Overload Alarm and Trip Indication120V ac PLC Circuit Compatible Load ResistorWPONI PowerNet Communications ModuleAdvantage Status Only ACMWPONIDNA DeviceNet Communications ModuleShunt Trip 120V AC Wired to Terminal Blocks for Remote TrippingAuxiliary Switch Form C (1NO/1NC) Wired to Terminal BlocksForm C Bell Alarm Contact (1NO/1NC) Wired to Terminal BlocksUndervoltage ReleaseIQ Energy Sentinel — F FrameIQ Energy Sentinel — J FrameIQ Energy Sentinel — K FrameIQ Central Energy DisplayThermal Magnetic Circuit Breaker Instead of HMCPC — <strong>Control</strong> Power Source OptionsC10C11C12C13C14C15C16C17C18<strong>Control</strong> Fuse Wired for Separate Source in Lieu of <strong>Control</strong> Power Transformer<strong>Control</strong> Fuse with Disconnect for Separate Source in Lieu of <strong>Control</strong> Power Transformer<strong>Control</strong> Power Transformer 100 VA for Size 1 and 2 <strong>Star</strong>ters (Fused)<strong>Control</strong> Power Transformer 150 VA for Size 3 and 4 <strong>Star</strong>ters (Fused)<strong>Control</strong> Power Transformer 100 VA with Interposing Relay for Size 5 <strong>Star</strong>ters, FusedExtra 50 VA for <strong>Control</strong> Power TransformerExtra 100 VA for <strong>Control</strong> Power TransformerService Voltage <strong>Control</strong>, Fused in Lieu of <strong>Control</strong> Power TransformerFull Capacity <strong>Control</strong> Power Transformer for Size 5 <strong>Star</strong>ters, Fused Minimum unit size required (refer to Replacement Unit pages). Consult factory for spacing. Not available in 6 inches (152.4 mm).C C C C C C C C C C C C C C C CCCC—CCC CCSSCCFor more information visit: www.cutler-hammer.eaton.comRP04304003E

<strong>Motor</strong> <strong>Control</strong> <strong>Center</strong><strong>Type</strong> <strong>Series</strong> <strong>2100</strong>/5 <strong>Star</strong>Renewal PartsEffective: December 2002 Page 17<strong>Series</strong> F<strong>2100</strong>/5 <strong>Star</strong> Unit OptionsTable 24. Option Suffix (Continued)Suffix Description SpaceRequired G — Ground Fault Protection OptionsG10G11G12M — Metering OptionsM10M11M12M13M14O — Overload OptionsO10O11O16O17O18O19O20Class 1 Ground Fault Protection — GRT1 Size 1 – 4Class 1 Ground Protection — GRT1 Size 5 – 6Ground Fault Test PanelMini VoltmeterMini Ammeter with Current TransformerMini Elapsed Time MeterCurrent Transformer for Remote MeteringCurrent Transducer 4-20 mA OutputIQ 500 Solid-State Overload RelayIQ 500 Load Protection ModuleBell Alarm (1NO) WiredBi-Metallic Overload SubstitutionAdjustable A200 Overload SubstitutionOverload Relay Heater/Heater PackCEP7 Solid-State Overload RelayP — Pilot Device Options P10P11P12P13P14P15P16P17P18P19P20P30P31P32P33P34P35P36P37P38P39P40P41P50P51P52P53P54P55P56P57P58P59P60P61P62P63Red “RUN” LightGreen “STOPPED” LightAmber “OVERLOAD TRIPPED” LightGreen “RUN” LightRed “STOPPED” LightRed “RUN” Push-to-Test LightGreen “STOPPED” Push-to-Test LightAmber “OVERLOAD TRIPPED” Push-to-Test LightGreen “RUN” Push-to-Test LightRed “STOPPED” Push-to-Test LightSpecial Function Light“START” Pushbutton“STOP” Pushbutton“START/STOP” Pushbutton“ON” Pushbutton“OFF” Pushbutton“ON/OFF” Pushbutton“FORWARD/REVERSE/STOP” Pushbutton“FAST/SLOW/STOP” Pushbutton“FAST/OFF/SLOW” Pushbutton“HIGH/LOW/STOP” Pushbutton“HIGH/LOW/OFF” PushbuttonSpecial Function Pushbutton“ON-OFF” Selector Switch“HIGH-LOW” Selector Switch“OFF-AUTO” Selector Switch“START-STOP” Selector Switch“SLOW-FAST” Selector Switch“FORWARD-REVERSE” Selector SwitchSpecial Function 2-Position Selector Switch“HAND-OFF-AUTO” Selector Switch“LOCAL-OFF-REMOTE” Selector Switch“FAST-OFF-SLOW” Selector Switch“HIGH-OFF-LOW” Selector SwitchSpecial Function 3-Position Selector Switch“HIGH-LOW-OFF-AUTO” Selector SwitchSpecial Function 4-Position Selector Switch Minimum unit size required (refer to Replacement Unit pages). Customer to supply range of meter required. Available only with F<strong>2100</strong>, Advantage, <strong>Series</strong> <strong>2100</strong>/5 <strong>Star</strong>, Freedom Unitrol, F10 Unitrol and <strong>Type</strong> W. Consult factory for specific size limitations.XXXC SC SX——CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCRP04304003EFor more information visit: www.cutler-hammer.eaton.com

Renewal PartsPage 18 Effective: December 2002<strong>Motor</strong> <strong>Control</strong> <strong>Center</strong><strong>Type</strong> <strong>Series</strong> <strong>2100</strong>/5 <strong>Star</strong><strong>Series</strong> F<strong>2100</strong>/5 <strong>Star</strong> Unit OptionsTable 24. Option Suffix (Continued)Suffix Description SpaceRequired R — Relay and Timer OptionsR10R11R12R13R14R15R16R17R18R19R20R21R22R23R24Auxiliary <strong>Control</strong> Relay 2-Pole (1NO/1NC) Convertible Contacts Wired in Parallel with <strong>Star</strong>ter CoilAuxiliary <strong>Control</strong> Relay 4-Pole (2NO/2NC) Convertible Contacts Wired in Parallel with <strong>Star</strong>ter CoilAuxiliary <strong>Control</strong> Relay 2-Pole Overload Alarm (1NO/1NC) Convertible ContactsMechanical Latching Relay (Specify Connection)Ice Cube Relay 300 Volts 3-Pole Blade <strong>Type</strong> (Specify Connection)Phase Voltage RelayCurrent Sensing Relay with Contacts Wired to Terminal BlocksDeceleration Timing Relay (Pneumatic “OFF” Delay)Compelling Timing Relay (Pneumatic “ON” Delay)Time Clock 24 HourTime Clock 7 DaySolid-State Timer <strong>Type</strong> TR (Specify Connection)DN65 DeviceNet Interface ModuleD15 2-Pole <strong>Control</strong> RelayD15 4-Pole <strong>Control</strong> RelayS — <strong>Star</strong>ter Contact Options (Maximum of 8 Contacts)S_ _ To order extra starter contacts, you must specify the number of NO/NC contacts, given a maximum of eight (8).To define the unit option required, create a suffix based on the following example:Quantity of NormallyOpen ContactsS 2 3Quantity of NormallyClosed ContactsSSSXSXXSSSSCCSV — Vacuum <strong>Star</strong>ter OptionsSV4SV5SV6Vacuum <strong>Star</strong>ter Size 4 Substitution FVNRVacuum <strong>Star</strong>ter Size 5 Substitution FVNRConstant Horsepower Instead of Constant/Variable TorqueT — Terminal Block OptionsT10T11T12T13U — Unit Wiring OptionsU10U11U12U13U14U15U16U17U18U19U20Pull-apart <strong>Type</strong> Terminal Blocks (Standard on all Vintages Except <strong>Type</strong> W and 11-300)Utility Screw <strong>Type</strong> Terminal Blocks (Add 6 Inches (152.4 mm) for Every 18 Points)Front-mounted Pull-apart Terminal Block for F<strong>2100</strong>, Advantage, <strong>Series</strong> <strong>2100</strong>/5 <strong>Star</strong>T-Lead Power Terminal Blocks for Size 1 <strong>Star</strong>terSurge Suppressor on Coil<strong>Type</strong> SIS <strong>Control</strong> Wire<strong>Type</strong> SIS Power Wire<strong>Type</strong> 14 Gauge <strong>Control</strong> Wire (Standard for all Vintages Except F<strong>2100</strong>, <strong>Series</strong> <strong>2100</strong>/5 <strong>Star</strong>, <strong>Type</strong> W and 11-300)Wiremarkers — Sleeve <strong>Type</strong> on all <strong>Control</strong> WireLocking Fork Terminals on all <strong>Control</strong> WiringRing Wire Terminals on Power WiringWiring Diagram Inside <strong>Star</strong>ter Unit DoorPre-insulated Ring Terminals on all <strong>Control</strong> WiringPre-insulated Ring Terminals on all <strong>Control</strong> Wiring, except for Freedom <strong>Star</strong>ter TerminalsWiremarkers for Power Wiring Minimum unit size required (refer to Replacement Unit pages). Consult factory for spacing.—S—S—CCCCCSSCCCCFor more information visit: www.cutler-hammer.eaton.com RP04304003E

Renewal PartsPage 20 Effective: December 2002<strong>Motor</strong> <strong>Control</strong> <strong>Center</strong><strong>Type</strong> <strong>Series</strong> <strong>2100</strong>/5 <strong>Star</strong><strong>Series</strong> <strong>2100</strong>/5 <strong>Star</strong>Structure PartsVertical Bus Bar 65,000 ampere rms bus bracingVertical Bus Insulation Kit Table 28. Vertical Bus Insulation KitDescriptionStyle NumberKit includes 2 insulators,2 mounting brackets andmounting hardware.4719A91G12Vertical Bus Insulation KitVertical Bus BarTable 26. Vertical Bus Bar — Copper OnlyAmpereRating3006008001200Mounting<strong>Type</strong>FrontFront/Back-to-BackFrontFrontVertical Bus Barrier Kits StyleNumber4719A80G014719A80G024719A80G044719A80G05Sheet Metal Covers with Mounting Hardware Table 29. Sheet Metal Covers with Mounting HardwareDescriptionSide Sheets16-Inches (406.4 mm) Deep, Front Mounted21-Inches (533.4 mm) Deep, Front Mounted21-Inches (533.4 mm) Deep, Back-to-Back MountedRear Sheets20-Inches (508.0 mm) Wide x 90-Inches (2286.0 mm) High24-Inches (609.6 mm) Wide x 90-Inches (2286.0 mm) HighTop Sheets20-Inches (508.0 mm) Wide x 16-Inches (406.4 mm) Front Mounted20-Inches (508.0 mm) Wide x 21-Inches (533.4 mm) Front Mounted20-Inches (508.0 mm) Wide x 21-Inches (533.4 mm) Back-to-Back Mounted24-Inches (609.6 mm) Wide x 16-Inches (406.4 mm) Front Mounted24-Inches (609.6 mm) Wide x 21-Inches (533.4 mm) Front MountedShutter Kit Table 30. Shutter KitDescriptionKit includes shutter, springloaded coupler and mountingscrews.Style Number4719A91G314719A91G324719A91G334719A91G344719A91G354719A91G364719A91G374719A91G384719A91G394719A91G40Style Number4719A91G15Standard FlatBarrierTable 27. Vertical Bus Barrier KitDescriptionStandard flat barrier kitincludes one flat barrier,12 covers and clips.Labyrinth barrier kit includesfront and rear barrier, bussupports and hardware (doesnot include shutters).LabyrinthBarrier KitStyle Number4719A91G134719A91G14Shutter KitBlank Unit Door with Mounting Hardware Table 31. Blank Unit Door with Mounting HardwareDescription6-Inches (152.4 mm) High x 15-1/2 Inches (393.7 mm) Wide12-Inches (304.8 mm) High x 15-1/2 Inches (393.7 mm) Wide18-Inches (457.2 mm) High x 15-1/2 Inches (393.7 mm) Wide24-Inches (609.6 mm) High x 15-1/2 Inches (393.7 mm) Wide30-Inches (762.0 mm) High x 15-1/2 Inches (393.7 mm) Wide36-Inches (914.4 mm) High x 15-1/2 Inches (393.7 mm) WideTouch-up Paint Kit Table 32. Touch-up Paint KitDescriptionKit includes three spray cansof ANSI-61 Gray.Style Number4719A91G10Style Number4719A91G204719A91G214719A91G224719A91G234719A91G244719A91G25For more information visit: www.cutler-hammer.eaton.comRP04304003E

<strong>Motor</strong> <strong>Control</strong> <strong>Center</strong><strong>Type</strong> <strong>Series</strong> <strong>2100</strong>/5 <strong>Star</strong>Renewal PartsEffective: December 2002 Page 21<strong>Series</strong> <strong>2100</strong>/5 <strong>Star</strong> Structure PartsHorizontal Bus Bar 65,000 ampere rms bus bracing.Divider Pan/Guide Rails withMounting Hardware Horizontal Bus BarTable 33. Horizontal Bus Bar — Tin-Plated CopperStructuresBar Size Bars/ Ampere RatingNumber Width Inches (mm)Inches (mm) PhaseUL (50ºC) NEMA (65ºC)StyleNumberDivider Pan/Guide Railswith Mounting HardwareTable 36. Divider Pan/Guide Rails withMounting HardwareDescriptionStyle NumberDivider pan/guide rails withmounting hardware.4719A91G0512312312312312312320 (508.0)40 (1016.0)60 (1524.0)20 (508.0)40 (1016.0)60 (1524.0)20 (508.0)40 (1016.0)60 (1524.0)20 (508.0)40 (1016.0)60 (1524.0)20 (508.0)40 (1016.0)60 (1524.0)20 (508.0)40 (1016.0)60 (1524.0)1/4 x 2(6.4 x 50.8)1/4 x 2(6.4 x 50.8)1/4 x 3(6.4 x 76.2)1/4 x 3(6.4 x 76.2)1/4 x 3(6.4 x 76.2)1/4 x 2-1/2(6.4 x 63.5)1 600 600 4719A97G284719A97G294719A97G301 — 800 4719A97G314719A97G324719A97G331 — 1000 4719A97G344719A97G354719A97G362 — 1200 4719A97G374719A97G384719A97G391 800 — 4719A97G404719A97G414719A97G422 1200 — 4719A97G434719A97G444719A97G45Vertical Wireway Door Kit Horizontal Wireway Door Kit Horizontal Bus Barrier Kit Vertical Wireway Door KitTable 37. Vertical Wireway Door KitDescriptionInches (mm)StyleNumberHorizontal Wireway Door KitTable 34. Horizontal Wireway Door KitDescriptionInches (mm)9 (228.6) High x 15-1/2 (393.7)Wide (Standard Kit of 2)(1) 15 (381.0) High x 15-1/2(393.7) Wide, (1) 3 (76.2) HighStyleNumber4719A91G184719A91G19Horizontal Bus Barrier KitTable 35. Horizontal Bus Barrier KitDescriptionInches (mm)9 (228.6) High, Front Mounted15 (381.0) High, Front Mounted15 (381.0) High, Rear MountedStyleNumber4719A91G024719A91G034719A91G04Kit includes divider pan, horizontal andvertical barriers, junction piece, andmounting hardware.Kit includes 4 x 45 (101.6 x1143.0) door, hinges, hingepins and mounting hardware.4719A91G17RP04304003EFor more information visit: www.cutler-hammer.eaton.com

Renewal PartsPage 22 Effective: December 2002<strong>Motor</strong> <strong>Control</strong> <strong>Center</strong><strong>Type</strong> <strong>Series</strong> <strong>2100</strong>/5 <strong>Star</strong><strong>Series</strong> <strong>2100</strong>/5 <strong>Star</strong>Structure PartsHorizontal to Vertical BusConnection Kit Horizontal Bus Insulator Kit Horizontal Bus Insulator KitHorizontal to Vertical Bus Connection KitTable 38. Horizontal to Vertical Bus Connection KitDescription Horizontal Bus Vertical Bus StyleAmpere Rating Bars/Phase Ampere Rating MaterialNumberKit includesbus spacerswith mountinghardware.Horizontal Bus Splice Kit 600 1 300600800 2 3006008001200 3 3006008001200CuCuCuCuCuCuCuCuCu4719A97G644719A97G654719A97G724719A97G734719A97G744719A97G804719A97G814719A97G824719A97G84Table 40. Horizontal Bus Insulator KitDescriptionStyle NumberKit includes 2 insulators withmounting hardware.Door Mounting Hardware Kit Door Mounting Hardware KitTable 41. Door Mounting Hardware KitDescription4719A91G11StyleNumberKit includes 2 hinges, hingepins and (2) 1/4 turn latches.4719A91G26Horizontal Bus Splice KitTable 39. Horizontal Bus Splice Kit — Tin-Plated CopperDescription Bus Ampere Rating Bus SizeULNEMAInches (mm)(50ºC)(65ºC)Bars/PhaseStyleNumberKit includesbus splice plateswith mountinghardware.600—800—10001200600800—10001200—2 (50.8)2 (50.8)3 (76.2)3 (76.2)3 (76.2)2-1/2 (63.5)1111224719A97G864719A97G874719A97G884719A97G894719A97G904719A97G91For more information visit: www.cutler-hammer.eaton.com RP04304003E

<strong>Motor</strong> <strong>Control</strong> <strong>Center</strong><strong>Type</strong> <strong>Series</strong> <strong>2100</strong>/5 <strong>Star</strong>Renewal PartsEffective: December 2002 Page 23<strong>Series</strong> <strong>2100</strong>/5 <strong>Star</strong> Unit PartsTable 42. Unit PartsReference Description Page Reference Description Page Operating Handle Mechanism 23 <strong>Control</strong> TransformersPrimary/Secondary Fuse Holder KitOverload Reset Button and ResetRod Extension Kit Unit Drawout Top Rail 24 Terminal Blocks 2423 Device Panel/Pivot TubeFusible Disconnect Block Kit24242424Operating Handle Mechanism Kit Operating Handle Mechanism KitKit includes operating arm, adjustablelinkage, and mounting hardware.Table 43. Operating Handle Mechanism KitDescriptionCircuit Breaker UnitsFB/MCPKBHFD/HMCPHMCPEHLDHJD/HKDLBMA/MCNBFCLLCLHFD/HMCP (6-Inch Unit)Fusible Switch Units30/60/100A DS Switch200/400A DS SwitchStyle Number4719A92G434719A92G054719A88G014700A99G694700A99G654719A89G014719A92G064719A92G074719A92G084719A92G444719A92G454719A92G564719A92G094719A92G10Overload Reset Button and ResetRod Extension Kit Overload Reset Button and Reset RodExtension KitTable 44. Overload Reset Button and ResetRod Extension KitDescriptionStyle NumberFor A200 starters, thekit includes reset button,extension rod and “O” ring.4719A92G04RP04304003EFor more information visit: www.cutler-hammer.eaton.com

Renewal PartsPage 24 Effective: December 2002<strong>Motor</strong> <strong>Control</strong> <strong>Center</strong><strong>Type</strong> <strong>Series</strong> <strong>2100</strong>/5 <strong>Star</strong><strong>Series</strong> <strong>2100</strong>/5 <strong>Star</strong> Unit PartsUnit Drawout Top Rail Terminal Blocks Fusible Disconnect Block Kit For use with DS type switch.Unit Drawout Top RailTable 45. Unit Drawout Top RailDescriptionStyle NumberUnit Top Rail with Hardware4719A92G02Primary/Secondary Fuse Holder Kit Primary/Secondary Fuse Holder KitTable 46. Primary/Secondary Fuse Holder KitDescription5 <strong>Star</strong> kit includes fuse block,mounting bracket and screws.<strong>Series</strong> <strong>2100</strong> kit includes fuseblock, mounting bracket andscrews.Style Number4719A92G014719A92G59Terminal BlocksTable 47. Terminal BlocksDescriptionWhite, 7 Circuit, Pull-apartDevice Panel/Pivot Tube withMounting Hardware Device Panel/Pivot Tube withMounting HardwareTable 48. Device Panel/Pivot Tube withMounting HardwareDescriptionDevice panel/pivot tube withmounting hardware.<strong>Control</strong> Transformers (480/240Vto 120V Single-Phase) Table 49. <strong>Control</strong> Transformers(480/240V to 120V Single-Phase)DescriptionStyle Number4719A92G57Style Number4719A92G03Style NumberFusible Disconnect Block KitKit includes line and load blockswith clips.Table 50. Fusible Disconnect Block Kit DescriptionStyle Number30A Non-rejection30A Rejection60A Non-rejection60A Rejection100A Non-rejection100A Rejection200A Non-rejection200A Rejection400A Non-rejection400A Rejection4719A92G334719A92G344719A92G354719A92G364719A92G374719A92G384719A92G394719A92G404719A92G414719A92G42 Certain fusible designs have line fuse clipsmounted on the DS Switch. Non-rejectionclips can be removed from the mountingblock and mounted on the switch. Rejectionclips are non-removable. Order a completeswitch assembly. For MCCs built after October 1984, consultfactory for specific details.50 VA100 VA150 VA200 VA250 VA300 VA350 VA500 VA4719A92G464719A92G484719A92G494719A92G504719A92G514719A92G524719A92G534719A92G54For more information visit: www.cutler-hammer.eaton.comRP04304003E

<strong>Motor</strong> <strong>Control</strong> <strong>Center</strong><strong>Type</strong> <strong>Series</strong> <strong>2100</strong>/5 <strong>Star</strong>Renewal PartsEffective: December 2002 Page 25<strong>Series</strong> C Retrofit Kits<strong>Series</strong> C Retrofit Kits are to be used toupgrade existing <strong>Type</strong> W and 5 <strong>Star</strong><strong>Motor</strong> <strong>Control</strong> <strong>Center</strong> buckets bychanging out the old breakers with the<strong>Series</strong> C. These kits can be applied toboth starter and feeder units.5 <strong>Star</strong> <strong>Series</strong> C Retrofit KitThe old breakers that these kits willupgrade include, but are not limited to,the MCP, F, FA, FB, HFB, K, KA, KB,HKB, L, LA, LB and HLB breakers.<strong>Type</strong> W <strong>Series</strong> C Retrofit KitF10 <strong>Series</strong> C Retrofit Kit5 <strong>Star</strong> <strong>Series</strong> C Retrofit KitThe 5 <strong>Star</strong> <strong>Series</strong> C Retrofit Kit includes:■ <strong>Series</strong> C device, 65 kA (either HMCPor thermal-magnetic breaker).■ Operating handle mechanism,including tripped indication andpush-to-trip.■ Label stating that the MCC unit hasbeen retrofitted with <strong>Series</strong> C devicesuitable for 65 kA (similar to ULquality label).■ Templates for desired frame size.■ Assembly instructions.<strong>Type</strong> W <strong>Series</strong> C Retrofit KitThe <strong>Type</strong> W <strong>Series</strong> C Retrofit Kit includes:■ <strong>Series</strong> C device, 65 kA (either HMCPor thermal-magnetic breaker).■ Operating handle mechanism,including tripped indication andpush-to-trip.■ Label stating that the MCC unit hasbeen retrofitted with <strong>Series</strong> C devicesuitable for 65 kA (similar to ULquality label).■ Templates for proper hole placementfor desired frame size.■ <strong>Series</strong> C breaker mounting hardware.■ New door and hardware.■ New stab assembly.■ Assembly instructions.F10 <strong>Series</strong> C Retrofit KitThe F10 <strong>Series</strong> C Retrofit Kit includes:■ <strong>Series</strong> C device, 65 kA (either HMCPor thermal-magnetic breaker).■ Operating handle mechanism,including tripped indicationpush-to-trip.■ Label stating that the MCC unit hasbeen retrofitted with <strong>Series</strong> C devicesuitable for 65 kA (similar to ULquality label).■ Templates for desired frame size.■ Assembly instructions.RP04304003EFor more information visit: www.cutler-hammer.eaton.com

Renewal PartsPage 26 Effective: December 2002<strong>Motor</strong> <strong>Control</strong> <strong>Center</strong><strong>Type</strong> <strong>Series</strong> <strong>2100</strong>/5 <strong>Star</strong>How to Order1. Select the correct <strong>Series</strong> C devicefrom the table in the applicable RPD5 <strong>Star</strong> — RP04304003E<strong>Type</strong> W — RP04304006EF10 — RP04304005E2. Create a catalog number basedon the MCC <strong>Type</strong>, Device Selected,Modification, Door Size andDevice Panel.Select price from PL04304002E.Table 51. <strong>Series</strong> C Retrofits, Catalog Numbering SystemMCC <strong>Type</strong>FT = <strong>Type</strong> WFS = 5 <strong>Star</strong>FR = F10F S H M C P 0 3 0 H 1 C 1 2 NDeviceCatalogNumberModificationsC = Copper Lugs for HMCPL = Lugs for Molded Case BreakerDevice PanelD = With Device PanelN = No Device PanelDoor SizeHeight of door in inches,6-inch (152.4 mm)incrementsTable 52. <strong>Series</strong> <strong>2100</strong>/5-<strong>Star</strong> <strong>Series</strong> C Breaker Retrofit Upgrade KitCatalogNumberCatalogNumberCatalogNumberCatalogNumberCatalogNumberFSHMCP003A0FSHMCP007C0FSHMCP015E0FSHMCP025D0FSHMCP030H1FSHMCP050G2FSHMCP050K2FSHMCP070J2FSHMCP070M2FSHMCP100L3FSHMCP100R3FSHMCP150T4FSHMCP150U4FSHMCP250A5FSHMCP250C5FSHMCP250D5FSHMCP250F5FSHMCP250G5FSHMCP250J5FSHMCP250K5FSHMCP250L5FSHMCP250W5FSHMCP400D5FSHMCP400F5FSHMCP400G5FSHMCP400J5FSHMCP400K5FSHMCP400L5FSHMCP400W5FSHMCP400R5FSHMCP400X5FSHFD3015FSHFD3020FSHFD3025FSHFD3030FSHFD3040FSHFD3050FSHFD3060FSHFD3070FSHFD3080FSHFD3090FSHFD3100FSHFD3125FSHFD3150FSFDC3015FSFDC3020FSFDC3025FSFDC3030FSFDC3040FSFDC3050FSFDC3060FSFDC3070FSFDC3080FSFDC3090FSFDC3100FSFDC3125FSFDC3150FSHJD3175FSHJD3200FSHJD3225FSHJD3250FSJDC3175FSJDC3200FSJDC3225FSJDC3250FSHKD3300FSHKD3350FSHKD3400FSKDC3300FSKDC3350FSKDC3400————Note: Entire catalog number is not listed above and will not affect price.How to Create a Catalog NumberAfter selecting the circuit devicerequired, create a Dual Mountedfeeder unit catalog number based onthe following:Note: Catalog number varies in lengthbased on single or dual mounted unit.Table 53. Catalog Numbering System Example<strong>Type</strong> MCCFZ = F<strong>2100</strong>FK = AdvantageFS = <strong>Series</strong> <strong>2100</strong>/5 <strong>Star</strong>FD = Freedom UnitrolFR = F10 UnitrolFT = <strong>Type</strong> WFN = 9800 UnitrolFJ = 11-300Device<strong>Type</strong>F = HFDJ = HJDK = HKDL = HLDZ = Switch<strong>Type</strong> ofUnit1 = Single2 = DualF S F 2 L N 18Trip or Clip RatingA = 15B = 20C = 25D = 30E = 40F = 50G = 60H = 70J = 80K = 90L = 100Use sametable optionsif applicable.M = 125N = 150P = 175Q = 200R = 225S = 250T = 300W = 350X = 400Y = 500Z = 600Unit Size06 = 6-inch (152.4 mm)12 = 12-inch (304.8 mm)14 = 14-inch (355.6 mm)18 = 18-inch (457.2 mm) or18-2/3 inch 474.2 mm)24 = 24-inch (609.6 mm)28 = 28-inch (711.2 mm)30 = 30-inch (762.0 mm)36 = 36-inch (914.4 mm)37 = 37-1/3 inch (948.2 mm)48 = 48-inch (1219.2 mm)72 = 72-inch (1828.8 mm)Trip or ClipRatingfor DualMounted OnlyFor more information visit: www.cutler-hammer.eaton.comRP04304003E

<strong>Motor</strong> <strong>Control</strong> <strong>Center</strong><strong>Type</strong> <strong>Series</strong> <strong>2100</strong>/5 <strong>Star</strong>Renewal PartsEffective: December 2002 Page 27Replacement Feeder UnitsProduct DescriptionEach Feeder Unit consists of a singlemounted 3-pole molded case circuitbreaker or fusible switch (dual mountedare also available). Each unit includesa new wrapper, stab assembly, door,handle mechanism and customerspecific disconnect device. They areshipped assembled and ready to installinto the existing motor control center.The following are simple steps toselect and order a new feeder unit:Step 1Select the circuit device required fromTable 54 below.Step 2Verify the amount of space available.Step 3Create a catalog number from theformula on Table 53 on Page 26.Unit options and modifications forreplacement feeder units:For factory installed molded casecircuit breaker modifications oradditional unit options, contact thefactory for prices and availability.Table 54. Electrical Characteristics and Space Requirements of Molded Case Circuit Breakers and Fusible SwitchReplacement Feeder Units — Inches (mm)Device<strong>Type</strong>MaximumAmperesInterruptingRating(kAIC)Trip Freedom <strong>2100</strong> FreedomRating <strong>Series</strong> <strong>2100</strong>/5 <strong>Star</strong> Unitrolor Clip AdvantageF10 <strong>Type</strong> W 9800 11-300240V 480V 600V Single Dual Single Dual Single Dual Single Dual Single Dual Single DualHFD 150 100 65 25 152025304050607080 6 (152.4)90 12 (304.8)100125 12(304.8)150 12 (304.8)HJD 250 100 65 25 175200225 18(457.2)250HKD 400 100 65 35 300350400 24(609.6)HLD 600 100 65 35 500600 24(609.6)FusibleSwitch30 100 100 100 30 12(304.8)60 100 100 100 60 12(304.8)100 100 100 100 100 18(457.2)200 100 100 100 200 36(914.4)400 100 100 100 400 36(914.4)600 100 100 100 600 48(1219.2)12(304.8)12(304.8)12 (304.8)12 (304.8)6 (152.4)12 (304.8)12(304.8)24(609.6)24 (609.6)24 (609.6)12(304.8)12(304.8)18(457.2)30(762.0)72 (1828.8)72 (1828.8)12(304.8)18(457.2)18(457.2)18(457.2)12 (304.8)12(304.8)18(457.2)24 (609.6)24 (609.6)12(304.8)18(457.2)18(457.2)30(762.0)48 (1219.2)12(304.8)18(457.2)18(457.2)18(457.2)12 (304.8)12(304.8)12 (304.8)18(457.2)24(609.6)12(304.8)12(304.8)12 (304.8)24(609.6)42(1066.8)12(304.8)12(304.8)12 (304.8)12 (304.8)14(355.6)14(355.6)18(457.2)28 (711.2)14(355.6)14(355.6)18(457.2)28(711.2)42 (1066.8) Combined ampacity no greater than 150A for 12-inch (304.8 mm) height. For greater than 150A, 18-inch (457.2 mm) required. 100A maximum. Available in 18-inch (457.2 mm) height. Cable in/cable out, no stab assembly.14(355.6)18(457.2)18(457.2)18(457.2)14(355.6)14(355.6)14(355.6)14(355.6)14(355.6)14(355.6)18(457.2)28(711.2)42(1066.8)14(355.6)14(355.6)14(355.6)14(355.6)18-2/3(474.2)RP04304003EFor more information visit: www.cutler-hammer.eaton.com

Renewal PartsPage 28 Effective: December 2002<strong>Motor</strong> <strong>Control</strong> <strong>Center</strong><strong>Type</strong> <strong>Series</strong> <strong>2100</strong>/5 <strong>Star</strong>NEMA is the registered trademarkand service mark of the NationalElectrical Manufacturers Association.UL is a registered trademark ofUnderwriters Laboratories Inc.Eaton CorporationCutler-Hammer business unit1000 Cherrington ParkwayMoon Township, PA 15108-4312USAtel: 1-800-525-2000www.cutler-hammer.eaton.com© 2002 Eaton CorporationAll Rights ReservedPrinted in USAPublication No. RP04304003EDecember 2002

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