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JohnsonScreenex: Delivering The Future First - Johnson Screens

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<strong><strong>Johnson</strong>Screenex</strong>:<strong>Delivering</strong> <strong>The</strong> <strong>Future</strong> <strong>First</strong>


<strong><strong>Johnson</strong>Screenex</strong>:HAVE THE SOLUTIONWITH WORLD-RENOWNEDPOLYURETHANESCREEN TECHNOLOGY<strong><strong>Johnson</strong>Screenex</strong>WHY SHOULD YOU CHOOSE OURSCREENING SYSTEMS?• Quality• Innovation is the heart of all baseline• Lower life cycle cost of ownership• Easy installation with no specialskills or tools required• More than 100 000 panel designs tochoose from• Panels are lighter and smaller• Better plant availability andutilisation• Flat screen surface provides a moreuniform feed than a cambered deck,allowing better use of screen deckenabling better screening• Uniform bed depth• Uniform wear and more consistentscreening across the screen widthand length• <strong>The</strong> versatility of polyurethanepermits design of tailor made, fit-forpurposeapplications for unique sitespecificconditions• <strong><strong>Johnson</strong>Screenex</strong> uses leading edgematerials and technology allowing abroader range of fit for purposescreening application and design• <strong>The</strong> assistance of our globalexpertise in <strong><strong>Johnson</strong>Screenex</strong>Australian and USA servicing themarket for more than 100 years• Globaly representationVibex non-blinding perfectsquare design


<strong><strong>Johnson</strong>Screenex</strong>Introduces you to the world’s bestscreening systems and the teamthat will help you monitor them toensure peak performanceAs the premier manufacturer of stainless steel, polyurethane, rubber andwoven wire screening systems, <strong><strong>Johnson</strong>Screenex</strong> offers the mostcomprehensive and innovative range of screen surface media in theindustry.<strong><strong>Johnson</strong>Screenex</strong> OFFERS A COMPLETE RANGE OFSCREENING MEDIAPolyurethane• Standard polyurethane panels• Vibex non-blinding panels• Continuous Slot sieve bend system• Custom designed panels e.g Jig• Pipo Three® modular system• Koko modular systemsRubber• Ferotec® heavy duty panels• Fertotec® fine aperture panelsSPRAY NOZZLES• DC Nozzle• Jumbo Nozzle• Splash Master• Quick Click SystemWoven Wire• High Tensile• Stainless Steel• Exotic MaterialsCombination PRODUCTS• Poly-Vibe ® panel• Poly Wedge Wire panel• Poly Woven Wire• Poly Perforated Plate panelFRAMES• Fixed Pipe Top®• Replaceable Pipe Top® Castings• Screw-in Nylon inserts or Polysnap• Old fashioned boxed and angle ironframes


We are committed to precision engineered products, innovation anddedicated service for our customers.Our new product line in HDPE Pipes proofs our intrapreneurial skill.<strong>The</strong> global design team are continuously evaluating new conceptsand product ranges to add to the triple bottom line of our clients.TROMMEL ASSEMBLIES• SAG Mill• ROM Mill• Ball MillVee-Wire ®• Flat Panels• Fully welded Centrifugal baskets• Sieve Bends• Custom Screen Panels• Water Intake <strong>Screens</strong>• Water Well <strong>Screens</strong>HDPE PIPES• PE 80• PE 100• Size varies from 20mm to 650mmCERAMICS• Analyze wear problems• Specify solutions to suitoperational environment• Material properties• engineering tolerances• attachment methodsMAINTENANCE• Ad hoc installation of framesand screen panels.• Labour maintenance contract• Supply and installmaintenance contract• R/ton maintenance contract


STANDARDPOLYURETHANEPANELSA WIDE RANGE OF POLYURETHANEPANELS ARE AVAILABLE.WE OFFER A HIGH QUALITY COSTEFFECTIVE SCREENING SOLUTION.<strong><strong>Johnson</strong>Screenex</strong> is a leader in the standard polyurethane panels and offers a widerange of panel aperture, panel design configurations and surface features.Our WD panel range caters specifically for dewatering and FeSi recovery challenges.<strong>The</strong> panels are design to fit on any stand deck configuration and various fixingmethods are available. <strong>The</strong> ability to combine differing materials and modulesallows the plant manager to manage the screen as desired. <strong>The</strong> “configured deck”system is another way that JonhsonScreenex can help to get the highest screeningefficiency out of your operation.Our panel apertures/designs includebut are not limited to:• Square aperture panels• Slotted panels• Round panels• Poly wire panels• Zig Zag panels• WD panels• Solid panelsAperture list available.


VIBEX ANDNON-BLINDINGPANELSEVOLUTION OF THE VIBEX PANEL<strong>The</strong> non blinding features of the HARP woven wire screen has risen the demandto supply a non blinding polyurethane panel with the same non blindingcharacteristics as a Harp screen. This led to the evolution of the new generationpolyurethane panels namely the VR range: <strong>The</strong> VR is named after Mr Kobus vanRensburg.<strong>The</strong> VR panels non blinding features out performs all expectations. It is howevernot suitable for a perfect cut point application due to oversize flat particlesreporting to the undersize product.This resulted in the design of the VRX panel. <strong>The</strong> unique diagonal design of theVRX panel ensures that aperture remain square even when worn, thus keeping theirprofile longer than the previous diamond-shape VR panel aperture.BENEFITS• More Screening Area• Non-blinding• Increased Efficiency• Higher throughput• Reduced Recirculating Load• Accurate Cut-pontVibex, previously known as the VRE, take this design even further and increase themetallurgical life of the panel due to the absolute square design of the aperture.This evolution of the Vibex makes <strong><strong>Johnson</strong>Screenex</strong> one of the world leaders innon blinding panels.Advantages• Standard panel design• Perfect cut as per a normal squareaperture panel• Increase in metallurgical life comparewith the older generation non blindingpanels• Available in various sizes• Surface features can be introduceonto the panel<strong>The</strong> Vibex panel is ideal for critical cutpoint applications e.g the diamond-, ironandcoal industry.


CUSTOMDESIGNEDPANELSTAKE UP THE CHALLENGE ANDTALK TO US FORSPECIALIZED PRODUCTSDo you believe that you have a uniquescreen panel design requirementin aperture size, panel size, andmaterial combinations or even withspecial surface features but no one tomanufacture the concepts?Our well trained global engineeringteam will take up this challenge anddesign and manufacture our panelat the best economical methodavailable to our global network ofmanufacturing units. <strong>The</strong>se units arewell established in South Africa, USA,Australia, India and Chili. <strong>The</strong> designand manufacturing units are equippedwith the technology to produce the bestsolution for your challenges.Some of our more frequently custom designEDproducts are:• Side liners• Jig panels• Sieve bend panels• Special surface features• Cut panels• Combination of material panel eg. woven wire, V-wire or polyurethane.


PIPO THREE ®<strong>The</strong> next generationin screening systemsPIPO THREE ® IS THE MOSTECONOMICAL CONSUMABLEIN TODAYS MARKETBuilding upon the many provenadvantages of the Pipo ® systems, theengineering team at <strong><strong>Johnson</strong>Screenex</strong>have created Pipo Three ® , the mostinnovative screening system of all time.It has been especially designed toaddress your business needs and tofurther improve:• Operating costs• Screen utilisation• Plant Availability• Ease of maintenancePipo Three® is unlike any othermodular polyurethane panel. Using asupport structure that clips into PipoTwo® intermediate rails, Pipo Three®is a removable working screeningsurface.By separating the internal reinforcementand the screening surface, only the topsection is replaced while the structuralsupport remains in the machine to beused again, reducing the cost of screenmaintenance.Pipo Three ® features separatedreinforcement and skin that givesthe mat a ‘live’ surface, reducing oreliminating blinding entirely. This meansthe open area is maximised for the lifeof the deck without any costly and timeconsuming wash downs.<strong>The</strong> Pipo Three® two-part modularsystem and long life flexible screeningpanel provide:• <strong>The</strong> lightest replacement screenelement in the industry;• Maximised open area;• <strong>The</strong> simplest, safest and most costeffective change-over replacementprocess;• Easy interchange with existingPipo Two® system;• Efficient, accurate screeningfrom 0.25-25mm;• Low ongoing unit cost;• Screen dimensions can becustom designed;• Apertures list available.Sticky, moist feeds with high claycan still be screened. This increasesscreen utilisation, thereby maximisingthroughput and profitability.EASY INSTALLATION AND REMOVAL PROCESS1 2Screwdriver assists in easyremovalFlexible design enables theskin to easily peel out3 4Frame slots into positionSkin locks into place


KOKO ®Relives the traditionTHE MODERN DAY KOKO®IS A FAR CRY FROM THEORIGINAL THAT WAS FIRSTDESIGNED BY OURENGINEERS IN 1979.It now includes the functionaladvantages of the Pipo Three® systemfeaturing a removable workingscreening surface but suitable forscreen decks with a 1ft square supportframe.<strong>The</strong> KOKO® system provides users with1 foot square screening systems.• <strong>The</strong> lightest replacement screenelement available in this format;• Open area equal or better than any1 foot square systems;• <strong>The</strong> simplest, safest and mosteffective change out replacementprocess;• Easy change over from other pinsystems;• Lowest ongoing unit costs;• Is available in the ultra high open areacontinuous slot aperture.ALSO AVAILABLEAS THE SNAP-ONTHE KOKO® PINIS THE EASIESTPIN SYSTEM INTHE INDUSTRYTO WORK WITH<strong>The</strong> KOKO® pin does not have to beremoved during panel change out,thereby complementing the “stay-inplace”polyurethane encased panelsupport structure.<strong>The</strong> Polyurethane Pin:• Positively secures the panel supportstructure in the support frame alsoretaining the panel laterally;• Has an internal shuttle slug that isdriven down to secure and up whenit needs to be removed;• Ensures that the hole in the supportframe is completely filled withpolyurethane under compressionthereby minimising any chance ofthe holes in the support frame beingscoured out by fine materials;• Is completely covered by thescreening surface;• Does not have to be removed duringscreen surface change out;


RUBBER PANELSFerotec ®<strong><strong>Johnson</strong>Screenex</strong>IS THE INNOVATOR FOR THEINJECTION MOULDING OF FINEAPERTURE RUBBER PANELS.<strong><strong>Johnson</strong>Screenex</strong>’s Rubber ScreeningSystems compliment our woven wireand polyurethane rubber screens andcan be used in tension mat, modular orspecial heavy-duty steel backedformats. <strong>The</strong> fully moulded modularpanels are available with the<strong><strong>Johnson</strong>Screenex</strong> <strong>Screens</strong> patentedPipo Two ® system or as one-footsquare modules.<strong>The</strong> Ferotec® rubber panel wassuccessfully introduced into the SouthAfrican market during the last fewyears and offers exceptional wear andimpact resistance. Ferotec® Panelsarea available in most aperture sizesand screening pattern. <strong>The</strong> specialnatural rubber can be injectionmoulded ensuring homogeneous curingproperties throughout the panel’sdepth.Ferotec hardnessClassifications• Ferotec® PL 60 Harder compoundfor impact and high load areas• Ferotec® PL 40 Softer compoundfor maximum elasticityFerotec advantages• Increase non-blinding properties• Improve wear characteristics• Improve dewatering• Reduce build-up of scale• Increase in metallurgical lifeexpectation.Our panel apertures /designs includebut are not limited to:• Square aperture panels• Slotted panels• Round panels• Poly wire panels• WD panels• Solid panelsAperture list available.


SPRAY NOZZLES<strong><strong>Johnson</strong>Screenex</strong>RANGE OF SPRAY NOZZLES OFFERAN EFFORTLESS AND EFFECTIVESPRAYING SOLUTION.<strong><strong>Johnson</strong>Screenex</strong>’s range of Spray Nozzles are known for its versatility when itcomes to application and efficiency. A wide range of quick interchangeable nozzlesallows the user to maintain the spraying process effortlessly.Spray Nozzles for any application.<strong>The</strong> DC and Jumbo nozzle operate with maximum efficiency in the 1,8-2 barpressure range. No need to remove the nozzle for cleaning purposes. Simply twistthe adjuster while spraying is in progress.Spray nozzles are manufactured with a standard thread to fit a BSP 3/4 pipesocket. <strong>The</strong> Splash Master is available in 3/4” and a larger 11/2”BSP thread.<strong>The</strong> Quick Click system is a patented and registered <strong><strong>Johnson</strong>Screenex</strong> product.This unit was specially designed to prevent stripping of fine threads during routinecleaning. <strong>The</strong> adapter is a once-off purchase with a replaceable nozzle.Spray nozzles are available in various designs and can be custom-made to meetspecific needs.As Easy as 1-2-3PRODUCT BENEFITS• Corrosion and wear resistantpolyurehtane• Operating pressure up to 5 bar• Well spread water curtain with highwashing efficiency• Standard fitting for easy installation• Quick-click and DC nozzles preventstripping of fine threads duringroutine cleaning


WOVEN WIRE SCREENS<strong><strong>Johnson</strong>Screenex</strong> is one of the very few companies that cansupply a complete range of screen surface types and materials.Our engineers are on hand to advise what materials and screentype is best suited to your application. <strong><strong>Johnson</strong>Screenex</strong> provideson-site technical assistance during installation, maintenance andrepairs at your mineral processing plant.WE SUPPLY A COMPLETE RANGE OF SCREENSURFACE TYPES AND MATERIALSSTAINLESS STEEL AND HIGHTENSILE WOVEN WIRE<strong><strong>Johnson</strong>Screenex</strong> has completed its’screen range with the mostcomprehensive variety of High Tensileand Stainless Steel Woven Wire screencloths on the market. <strong>Screens</strong> are alsomanufactured in exotic materials to suitspecial applications, such as heatshields or condensing curtains forpower stations.Woven Wire MeshWoven Wire MeshWoven Wire MeshFine Stainless Steel MeshTypical aperture / weave combinationsinclude square, long slot, double chuteand triple chute, harp (Agavibe) andpiano wire screens.TYPES OF WEAVE• Plain Weave• Single Crimped• Single Intermediate Crimp• Double Intermediate Crimp• Triple Shute (non-blind)• Lock Crimp• Twill Weave• Harp Weave• Slotted <strong>Screens</strong> (against flow)


COMBINATIONAND SPECIALISEDPRODUCTS<strong><strong>Johnson</strong>Screenex</strong>COMBINED THEFOLLOWING PRODUCTSTIRO ® vibe screens are an extension ofthe Poly-Vibe ® , in which smaller panelsare simply snapped on to the supportframe of the screen.TIRO ® is a safe, highly efficient, nonpeggingand non-blinding modular wirescreening system.<strong>The</strong> advantages of such screens areobvious: Only worn panels need to bereplaced; screen panels are muchsmaller than fully-hooked screen panelsand are therefore lighter and safer formaintenance teams; replacement canbe carried out with a lever and a mallet;wires are rectangular rather than roundand therefore have improved wearresults and higher open area.


SCREEN FRAMESPipe Top® StringersDDX Inserts andZ-Profile FramePIPE TOP® STRINGER FRAMESOFFER REPLACEMENT OF WEARAREAS AND EFFICIENT SCREENINGWHILE PROVIDING A COSTEFFECTIVE MAINTENANCESOLUTION<strong><strong>Johnson</strong>Screenex</strong> FRAMES AREWELL KNOWN IN THE MININGMARKET<strong>The</strong> Pipe Top® Stringer framesconcept is already used successfullyin various coal, diamond, iron ore, goldand platinum plants to maximize thescreening throughput and efficiencyof the product. It is important to notethat these stringers can easily befitted to most decks in the industryand JonhsonScreenex will supply afull conversion service, or supply thestringers in a DIY format.WHY PIPE TOP® AND NOTANGLE IRON STRINGERS?• Maximize open area due to Maxipanel design;• Longer stringer life reducing the lifecycle cost of the stringers;• Pipe Top® can accommodate anypanel that would fit on angle ironstringers;• Modular frame replacement is easy;• Minimizing the flat surface for finesto accumulate and act as grindingpaste;• It is available in mild steel,galvanized, 3CR12 or poly-coatedaccording to your needs.FRAME SERVICES• Plant survey reports• On site training of installation team• Complete frame refurbishment• Installation and commissioning offrames, panels and spray nozzles• A full conversion from angle ironstringers to Pipe Top® Stingers


TROMMELSCREENSLining and ScreeningMediaTHE VIRTUES OF THECONSTRUCTION OF CUSTOMDESIGNED CYLINDRICALTROMMEL SCREEN SYSTEMSPlant managers should investigate theadvantages of using the<strong><strong>Johnson</strong>Screenex</strong>’s Pipo Two ® modularscreening system for their trommelscreens:• Custom designed for individualapplications• <strong><strong>Johnson</strong>Screenex</strong> engineers willassist in determining the appropriatescreening media: Polyurethane,Rubber, Woven Wire or Vee-Wire®• All of the virtues of our otherpolyurethane screening systems areincorporated in our special TrommelScreen Mats and modules.• Panels can be reinforced as required• Lightweight screen modules aremanufactured with innovative fixingmounts that protect the trommel andfacilitate quick installation• Suits wet or dry applications• Successfully screens Mineral Sands,Sand, Coal, Phosphate and Gravel• Aperture opening sizes and designscan be varied depending upon theapplication• Panels can be custom designed andsized as required• Polyurethane portholes protect thetrommel frame• Vee-Wire® Trommels and Cylinderscreens feature high open areaand accurate classification• <strong>Johnson</strong>’s Screenex’s full ranges ofVee-Wire® shapes are available formost designs


TROMMELSCREENSSAG MILL:Trommel And Discharge Head


TROMMELSCREENSSTANDARD SAG MILL:Discharge Trommel Assembly


VEE-WIRE ®<strong><strong>Johnson</strong>Screenex</strong>’sWORLD RENOWNED VEE-WIRE®SCREEN TECHNOLOGIES<strong><strong>Johnson</strong>Screenex</strong> offers a wide varietyof Vee-Wire® screens (often known asWedge Wire or Profile Wire screens)for particle separation, de-watering,classifying, and related mineralprocessing applications.Each intersection of surface wireand internal support rods is welded,producing a very strong screen.Our flat screens can be fabricated withvery small wires and rods for criticalfine screening operations or with muchlarger wires and rods for heavy-dutyoperations.Our welded wire screens use a surfacewire that is v-shaped in profile, creatingslots that enlarge inwardly.This means particles make onlytwo-point contact in the slots reducesthe opportunity for pegging.DISCOVER THE SUPERIORFEATURES OF VEE-WIRE ®TECHNOLOGY• Greater strength• Higher capacity• Reduced cost• Higher level of adaptability• Reduced maintenance• Greater resistance to corrosiveconditions and high temperaturesand pressures• Greater resistance to stresses ofinstallation and cleaning• High efficiency fluid-solid separation• Manufacture (draw) own profile wire• Long wear / service life


VEE-WIRE ®VEE-WIRE® FLAT PANELS:RIGID, STRONG AND DEPENDABLEFully welded <strong><strong>Johnson</strong>Screenex</strong>Vee-Wire ® flat screens are used forde-watering, sizing and media recoveryand classification. Rigid flat panels areresistance welded at each wire andsupport rod juncture.<strong>The</strong>se screens are typically used by thecoal and iron ore mining industry inmineral processing vibrating screens.Wire sizes vary from 0.5mm to 12.7mmin size. Wire size and slot size aredetermined by the application of thescreen. Our engineers are able to assistyou in your selections of both.<strong><strong>Johnson</strong>Screenex</strong> can provide anynumber of individually designed flatpanels to suit static screeningapplications.Our engineers will assess yourapplication and provide you with afunctional framed design that can beeasily mounted in your equipment.<strong>The</strong> slot tolerance for the Vee-Wire ®Screen is ± .025mm depending on thesize of the wire.CONICAL CENTRIFUGE BASKETS<strong><strong>Johnson</strong>Screenex</strong> Centrifugal ScreenBaskets are the strongest and mostrobust in the mineral processingindustry.Our baskets are built to exactingspecifications and quality standards.<strong>The</strong>re are models to suit mostcentrifugal dryers. Screen wires arewelded to support rods at everyjunction to ensure strong, rigidconstruction.Each basket is balanced beforeshipping to ensure lasting service.<strong><strong>Johnson</strong>Screenex</strong> also have linerbaskets to suit the complete range ofcentrifuge dryers using this type ofequipment. As with the self-supportingbasket, the variety of wire shapes andsizes allows us to maximise yourmachine’s performance.<strong><strong>Johnson</strong>Screenex</strong> offers a variety ofwire shapes and configurations, whichallow our engineers to design basketsfor the specific applications.Wire shapes are designed to maximisewear life and open area. <strong>The</strong> reliefangle is reduced to better maintainconstant slot integrity during the life ofthe basket.


VEE-WIRE ®<strong>Johnson</strong> <strong>Screens</strong> Sieve Bendsare used in static sieves foreither dewatering orclassification<strong>The</strong> de-watering capability of a screenis determined by the percentage ofopen area. <strong>Johnson</strong> screens have thecapability to provide up to 50% moreopen area, because of our greaterrange of narrower wire profiles. <strong>The</strong>wires can be as narrow as 0.5mm andup in 0.25mm increments.REVERSIBLE SIEVE BENDASSEMBLYThis type of sieve bend assemblyincludes the option of a pneumaticcylinder for raising and lowering of thecradle.To maintain optimum screenperformance, the screen can berotated 180 degrees.<strong>The</strong> size of wire used to manufactureyour screen will determine how oftenyour screen will need to be rotated.With increasing mine site safetyawareness <strong>Johnson</strong> <strong>Screens</strong> hasdeveloped an innovative Split Sieveconcept. This offers easier handling ofthe larger width Sieve Bends,particularly those 1500mm and over.This is a major benefit because of thereduced size and weight of the screensVIBRATORY SIEVE BENDASSEMBLYUsed for de-watering and sizing fineslurry feed.Vibration is evenly distributed to thescreen surface by <strong>Johnson</strong> <strong>Screens</strong>patented dual vibratory motor / shaftcombination thus effectively achievinghigher flow rates and sizing down to200 microns.WIRE - STATIC SIEVE BENDASSEMBLIESUsed widely in the food, sugar, pulp,paper and wastewater industries, thereare no moving parts. <strong>The</strong> screens areself-cleaning with very low maintenancerequirements.


HDPE PIPES<strong><strong>Johnson</strong>Screenex</strong>’sHDPE PIPE SOLUTIONSTHAT SUITS YOUR APPLICATION<strong><strong>Johnson</strong>Screenex</strong> HDPE pipes are usedin the Mining, Civil, Agricultural andPetro Chemical Industries.Our HDPE pipes are manufactured toSABS ISO 4427 standards and all pipescarry the approval unless otherwisespecified by the client.We offer HDPE pipes from 16mm to650mm in various classificationsJoining methods• Butt welding• Electro Fusion• Stub and flanges• Compression fittings• Clamp systems.HDPE Pipe advantages• Non-toxic - safe for potable water• Easy installation• Relatively low mass• Flexible• Various lengths and diameters• Various compounds for specificapplications• Various jointing methods• Good chemical and abrasionresistance


CERAMICSAlumina Wear LiningsCUSTOMISED WEAR SOLUTIONS THAT MINIMISEDOWN-TIME IN HIGH WEAR AREAS.ADVANCED CERAMIC TECHNOLOGY... OUT OF AFRICASUPPLY OF WONDERSTONE AND ALUMINA TILESCeramox specializes inproviding wear solutions that canextend the life of your equipmentand keep your systems at amaximum operational level. Ourindustrial workhorse, and mostfrequently specified wear materialis our alumina ceramic, A90. It is afine-grain, high-grade aluminamade from exceptionally pureuniformly controlled alphaaluminum oxide. We haveengineered it to be one of the bestwear materials available for fineparticle abrasion.A90 offers excellent mechanicalproperties, superior wearresistance, and desirable corrosionperformance.We manufacture A90 alumina tilesin a variety of standard sizes andshapes that can be installedeconomically in the shop or in thefield. Our engineers can work withyou to determine the appropriateattachment method for youroperating environment.We Sell SolutionsAnalyzing a wear problem is acomplex process. Our design engineersunderstand wear problems and specifysolutions to suit your operationalenvironment. Material properties,engineering tolerances, attachmentmethods, and material costs are allconsidered in a Ceramox wearsolution.Applications• Chutes/Hoppers• Classifier Cones• Cyclone Separators• Elbows• Fan Housing & Blades• Lined Piping• Nozzles• Wear PanelsMarkets• Coal-fired Power Generation• Abrasive Material Handling• Chemical Processing• Food Processing• Iron/Steel Manufacturing• Mineral Processing• Powder/Bulk Solids Conveying• Pulp & Paper Manufacturing• Pulverizing & Grinding


MAINTENANCEOPTIONS<strong><strong>Johnson</strong>Screenex</strong>IS OFFERING A WIDE VARIETY OF MAINTENANCEOPTIONS TO SUITE THE CUSTOMERS’ NEEDSEach screen panel maintenance contract isdesigned to achieve optimal financial benefitfor the client as well as <strong><strong>Johnson</strong>Screenex</strong>.<strong><strong>Johnson</strong>Screenex</strong> is offering a widevariety of maintenance options to suitethe customers’ needs. Each screenpanel maintenance contact is designedto achieve optimal financial benefit forthe client as well as Screenex.OUR MAINTENANCECONTRACTS VARY FROM;• Ad hoc installation of frames andscreen panels.• Labour maintenance contract• Supply and install maintenancecontract• R/ton maintenance contractDiscover the benefits ofour maintenancecontract• Trained and motivated staff• Around the clock assistance whenrequired• Reduce direct and indirect costs• Greater technology transfer focus oncorrect product for the job• Reduce maintenance time• Partnership vs supplier concept• Innovation to reduce cost and downtime


<strong><strong>Johnson</strong>Screenex</strong>OUR LARGE RANGE OF PRECISION ENGINEEREDEQUIPMENT IS SUITABLE FOR MOREAPPLICATIONS THAN EVERIt is our aim to assist you in maximisingyour operational efficiency andsupporting you in finding long termtrouble-free solutions. Discover ourever expanding range of products,designed with your needs in mind:GENERAL INDUSTRIALPRODUCTSFlat PanelsSieve BendsCylindrical <strong>Screens</strong>Architectural ProductsCustom Polyurethane CastingCorn Wet Milling (Starch and Sieves)Sugar Processing ProductsWATER PROCESS PRODUCTSPassive Intake <strong>Screens</strong>In-Line Self-Cleaning FiltersNozzlesTriton ® Underdrain SystemsFish Diversion <strong>Screens</strong>WATERWELL SCREENSPRODUCTSWellscreensSand SpearsEnvironmental Monitoring <strong>Screens</strong>Drilling FluidIon Exchange Collectors / DistributorsRehabilitation Chemicals / NuwellPETROCHEMICAL AND REFININGPRODUCTSCentrepipesOuter BasketsScallopsSupport Grids & BeamsOutlet CollectorsLateralsDistributor Trays


Providing over 100 years of experience,innovation and customer satisfaction.Contact us today.<strong><strong>Johnson</strong>Screenex</strong>STILL LEADING THE INDUSTRY IN MINING SCREENINNOVATION, TECHNICAL SUPPORT AND MANUFACTURINGEXCELLENCE<strong><strong>Johnson</strong>Screenex</strong>• Building on over 100 yearsof experience in providingadvanced screening andfiltration solutions, weinvest more each year inR & D than all otherAustralian screeningcompanies combined.• We design, manufacture,install and service productsfor a wide range ofindustries including mining,general industry, waterprocessing, waterwelland petrochemical andrefining industries.Services<strong>Johnson</strong> <strong>Screens</strong> are pleasedto offer:• A versatile range ofsuperior products.• A variety of solutions foroptimising results andmaximising efficiency.• <strong>Screens</strong> management andwear monitoring.• Application engineering.• Instant response to allenquiries.• Local reps through SouthAfrica, Australia, NewZealand and the AsiaPacific Region Products.Our extensive productrange includes:®• <strong>The</strong> Pipo Two and PipoThree ® screening systems®• Vee-Wire fully weldedcentrifuge screen baskets®• Vee-Wire flat panels andsieve bends• Continuous Slot - offeringthe highest open area• Speciality wire andpolyurethane combinationscreens includingPoly-Vibe ® , TIRO ® Vibe,Pipo Perf, Pipo ® Vee-Wire ®Koko ® panels


A Weatherford CompanyBRISBANE (HEAD OFFICE AUSTRALIA)<strong>Johnson</strong> <strong>Screens</strong> (Australia) Pty LtdTEL.: 07 3867 5555 FAX: 07 3265 2768EMAIL miningsales@ap.weatherford.com88 Brickyard Road, Geebung Qld 4034PO Box 85, Virginia Delivery Centre Qld 4014www.johnsonscreens.comNEWCASTLETEL.: 02 4902 5444 FAX : 02 4902 5490PERTHTEL.: 08 9249 7044 FAX : 08 9249 8244MACKAYTEL.: 07 4952 6755 FAX : 07 4952 6799HOBARTTEL.: 03 6273 6736 FAX : 03 6273 6730EUROPE - MIDDLE EAST - AFRICA<strong>Johnson</strong> <strong>Screens</strong> FranceTEL.: +33 (0)5 4902 1600FAX : +33 (0)5 4902 1616EMAIL jseurope@johnsonscreens.comNORTH & SOUTH AMERICAS<strong>Johnson</strong> <strong>Screens</strong> USATEL.: +1 651 638 3218FAX: +1 651 638 3177EMAIL sales@johnsonscreens.com

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