KOMET DIHART Reamax® TS - english - Komet Group

A connection for maximum production reliabilityThis high-precision connection guarantees safertransfer of the torque which occurs during reamingand the concentricity required for precision machining.KOMET DIHART Reamax ® TS is designed for highspeed machining.Minimising setting timeThe radial clamping system allows the reaming toolsto be changed without removing the holder from theadaptor, reducing the setting time considerably.KOMET DIHART Reamax ® TS provides maximumproduction reliability for the smallest tolerances.Multi-flute toolsAdjustable for small tolerancesTo compensate for wear and to meet tolerances assmall as IT4, all KOMET DIHART Reamax ® TS multiflutetools are adjustable. Maximum repeatableaccuracy is achieved without pre-setting, i.e.- Longer tool life- Maximum performance- Extremely tight bore tolerances- Less machine down timeWith internal coolant systemThe coolant is supplied through the tool with radial orcentral outlet.10 µUSL0 µx-10 µLSL

KOMET DIHART Reamax ® TSAssembly instructions• Screw pull stud into reaming head and tightenwith open-end wrench .• Open clamping jaws with key .Insert reaming head .• Close clamping jaws with key , noting recommendedtorque.Clean taper/face contactthoroughly (grease free).32• When inserting the reaming head this is drawninto its final position by closing the clamping jaws .• When removing the reaming head this is pressedout of its position by the clamping jaws whichallows it to be easily removed from the holder: openthe clamping jaws with the key , remove thereaming head .156Nominalsize3 4 5 6Operating keyOpen-end wrenchHexagonal key* Pull studsfor pull studsX DSize Order No. Torque Size Order No. Size Order No.TS1 18,000 – 19,999 8IP L05 01240 1,5 Nm SW 4 15E.30.10010 SW 5 18589 10005TS2 20,000 – 21,999 SW 2,5 340.35.002 2,5 Nm SW 5 15E.30.10020 SW 5 18589 10005TS3 22,000 – 26,999 SW 3 340.35.003 4 Nm SW 5 15E.30.10030 SW 6 18589 10006TS4 27,000 – 34,999 SW 3 340.35.003 5 Nm SW 8 15E.30.10040 SW 8 18589 10008TS5 35,000 – 41,999 SW 3 340.35.003 6 Nm SW 6 15E.30.10050 SW 10 18589 10010TS6 42,000 – 51,999 SW 4 640.43.001 10 Nm SW 8 15E.30.10050 SW 10 18589 10010TS7 52,000 – 64,999 SW 5 640.43.002 13 Nm SW 10 15E.30.10070 SW 13 18589 10013* sold separtlyAdjusting tocompensate for wear4The smallest bore tolerances of upto IT4 can be achieved by readjustingwith the hexagonal key.

KOMET DIHART Reamax ® TSGuideline values for reamingReamax ® TSMaterial groupStrength Rm(N/mm 2 )Hardness HBMaterialMaterial examplematerial code/DINRecommendation Alternative Recommendation AlternativeOrder No. v c f z Order No. v c f z Order No. v c f z Order No. v cASG m/min mm/ASG m/min mm/ASG m/min mm/ASG m/mintoothtoothtoothCuttingmaterial/coatingCuttingmaterial/coatingCuttingmaterial/coatingCuttingmaterial/coatingf zmm/tooth1.0# 500non-alloy steelsSt37-2/1.0037;9SMn28/1.0715;St44-2/1.00442.0500-900non-alloy /low alloy steelsSt52-2 / 1.0050,C55 / 1.0525,16MnCr5 /1.713175J.93 120 0,10 – –ASG09 200 0,2575J.71ASG0960 –1600,10–0,2075J.71ASG0960 –1200,08–0,1575J.71ASG0160 –1200,08–0,152.1P< 500lead alloys9SMnPb28 /1.07184.0 3.0> 900 > 900non alloy /low alloy steels:42CrMo4 /heat resostant1.7225,structural, heatCK60 / 1.1221treated, nitride andtools steelsX6CrMo4 / 1.2341,high alloy steels X165CrMoV12/1.260175J.93ASG0975J.71ASG0170 –18015 –450,08–0,200,06–0,1675J.71ASG01–50 –1200,05–0,2075J.71ASG0175J.71ASG0150 –12015 –450,05–0,120,05–0,12––4.1HSS5.0S250special alloys:Inconel, Hastelloy,Nimonic, stc.Inconel 718/2.4668,Nimonic 80A/2.46315.1400titanium,titanium alloysTiAl5Sn2 / 3.71146.0# 6006.1M< 9008.1 8.0 7.0> 900250 180stainless steelsstainless steelsstainless /fireproof steelsgray cast ironalloy gray cast ironX2CrNi189 / 1.4306,X5CrNiMo1810/1.440175J.71ASG01X8CrNb17/1.4511,X10CrNiMoTi1810/1.4571 75J.71ASG01X10CrAl7 / 1.4713,X8CrS-38-18/1.4862GG-25/0.6025,GG-35/0.6035GG-NiCr202 /0.666075J.37ASG0775J.37ASG0715 –4010 –350,07–0,120,07–0,1280 0,10 – –220 0,2035 0,10 – –130 0,2075J.71ASG09–75J.71ASG0175J.71ASG0115 –400,07–0,2040 0,10 – –100 0,2020 0,10 – –90 0,2075J.71ASG0175J.71ASG0175J.71ASG0175J.71ASG0115 –4010 –350,05–0,100,05–0,1040 0,10 – –100 0,2020 0,10 – –90 0,2075J.71ASG09–––15 –400,07–0,159.0# 600130spheroidal graphitecast iron, ferriticGGG-40 / 0.704075J.93 160 0,10 – –ASG07 280 0,2075J.37 160 0,10 – –ASG07 280 0,2075J.37 160 0,08 – –ASG07 240 0,15–10.2 10.1 10.0 9.1K> 600300 200 250 230spheroidal graphitecast iron, ferritic/perliticspheroidal graph.cast iron, perliticmalleable ironalloyed spheroidalgraphite cast ironGGG-50 / 0.7050GGG-55 / 0.7055GTW-55 / 0.8055 75J.93ASG07GGG-60 / 0.7060GTS-65 / 0.8165GGG-NiCr20-2 /0.7661vermicular cast ironGGV Ti < 0,2GGV Ti > 0,275J.37ASG0775J.37ASG07120 –2200,08–0,2050 0,10 – –100 0,2035 0,10 – –130 0,2075J.37 120 0,08 – –ASG07 220 0,2075J.71ASG0175J.71ASG0135 –6520 –900,10–0,200,10–0,2075J.37 120 0,08 – –ASG07 220 0,1575J.37ASG0775J.37ASG0750 0,08 – –100 0,1535 0,08 – –130 0,15–75J.71ASG0175J.71ASG0135 –6520 –900,08–0,150,08–0,1512.090copper alloy, brass,lead-alloy bronze,lead bronze:good cutCuZn36Pb3 /2.1182,G-CuPb15Sn /2.118275J.71ASG0150 –2500,10–0,2075J.93 120 0,10 – –ASG07 250 0,2075J.71ASG0150 –2000,10–0,20–12.1100copper alloy, brass,bronze:average cutCuZn40Al1 /2.0550,E-Cu57 / 2.006075J.71ASG0150 –1650,10–0,2075J.93 100 0,10 – –ASG07 200 0,2075J.71ASG0150 –1650,10–0,20–13.0N60wrought aluminiumalloysAlMg1 / 3.3315,AlMnCu / 3.051713.175cast alum. alloy:Si-content 10%hardened steels< 45 HRChardened steels> 45 HRCG-AlSi10Mg /3.2381Reaming allowance in Dia.: Dia.-range (mm): 16 – 30 > 30Reaming allowance in dia. (mm): 0,1 – 0,3 0,2 – 0,5

Recommendation Alternative Recommendation Alternative Carbide CarbideOrder No.Cutting vASG c f z Cutting Order No. vmaterial/m/min mm/ material/tooth terial/tooth terial/tooth terial/min tooth terial/min toothASG c f z Cutting Order No. vm/min mm/ ma-ASG c f z Cutting Order No. vm/min mm/ ma-ASG c f z Cutting Order No. vm/min mm/ ma-ASG c f z Cutting Order No. vm/ mm/ ma-ASG c f zm/ mm/coatingtoothcoatingcoatingcoatingcoatingcoating75J.21ASG016 –100,07–0,1275H.21ASG016 –100,07–0,1275H.93ASG07120 –2000,10–0,2075H.71ASG0160 –1600,08–0,1575H.71ASG0160 0,08 – –120 0,15–75J.21ASG026 –100,10–0,2075H.21ASG026 –100,10–0,2075J.21 10 0,07 – –ASG01 30 0,1275H.21ASG0110 –300,07–0,1275H.93ASG0770 0,08 – –180 0,1575H.71ASG0150 –1200,07–0,1275H.71ASG0150 0,07 – –120 0,12–75J.21ASG016 –100,05–0,1075H.21ASG016 –100,05–0,1075H.71ASG0115 –450,06–0,16–75H.71ASG0115 –450,05–0,12–75J.21ASG015 –80,05–0,1075H.21ASG015 –80,05–0,1075H.71ASG0115 –400,07–0,12–75H.71ASG0115 –400,05–0,10–75J.21ASG0375J.21ASG018 –124 –70,05–0,160,05–0,1075H.21ASG0375H.21ASG018 –124 –70,05–0,160,05–0,1075H.71ASG0110 –350,07–0,12–75H.71ASG0110 –350,05–0,10–75J.21ASG014 –70,05–0,1075H.21ASG014 –70,05–0,1075H.37ASG0775H.37ASG0780 0,10 – –220 0,2035 0,10 – –130 0,2075H.71ASG0175H.71ASG0140 –10020 –900,10–0,200,10–0,2075H.71ASG0175H.71ASG0140 0,10 – –100 0,2020 0,10 – –90 0,20––75J.21ASG0175J.21ASG018 0,10 – –20 0,168 0,10 – –12 0,1675H.21ASG0175H.21ASG018 0,10 – –20 0,168 0,10 – –12 0,1675H.93ASG07160 –2800,10–0,2075H.37ASG07160 –2800,10–0,2075H.37ASG07160 –2400,08–0,15–75J.21ASG029 –180,08–0,2075H.21ASG029 –180,08–0,2075H.93ASG07120 –2200,08–0,2075H.37ASG07120 –2200,08–0,2075H.37ASG07120 –2200,08–0,15–75J.21ASG019 –180,08–0,1575H.21ASG019 –180,08–0,1575H.37ASG0775H.37ASG0750 0,10 – –100 0,2035 0,10 – –130 0,2075H.71ASG0175H.71ASG0135 –6520 –900,10–0,200,10–0,2075H.37ASG0775H.37ASG0750 0,08 – –100 0,1535 0,08 – –130 0,1575H.71ASG0175H.71ASG0135 0,08 – –65 0,1520 0,08 – –90 0,1575H.71ASG0175H.71ASG0150 0,10 – –200 0,2050 0,10 – –165 0,2075H.93ASG0775H.93ASG07120 –250100 –2000,10–0,200,10–0,2075H.71ASG0175H.71ASG0150 0,10 – –200 0,2050 0,10 – –165 0,20––75J.21 10 0,08 – –ASG01 20 0,1675J.21 10 –ASG02 2075J.21ASG0175J.21ASG010,10–0,208 0,10 – –20 0,208 0,10 – –20 0,2075H.21ASG0175H.21ASG0275H.21ASG0175H.21ASG0110 –2010 –208 –208 –200,08–0,160,10–0,200,10–0,200,10–0,20Note: The application details shown depend on the environmental and application conditions (e.g. machine,ambient temperature, use of lubricant/coolant and the machining result required). These are subject to correctoperating conditions, correct application and compliance with the spindle speed limits given for the tools.

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