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Advanced Series hot runner - DME

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<strong>DME</strong> warranty conditions for Hot Runners and Hot HalvesThe rights of a purchaser of <strong>DME</strong> products are given in <strong>DME</strong>’s general salesconditions.For complete Hot Runner Systems (manifold with nozzles) and Hot Halves(Fixed half minus Cavity plate) the following addition conditions apply withextended warranty.Extended warranty on complete Hot Runners and HotHalves<strong>DME</strong> guarantees that the construction, components and function of our<strong>hot</strong> <strong>runner</strong>s will conform to the technical specifications subject to normaluse and maintenance and assuming correct installation as per the <strong>DME</strong>instruction manual, for a limited period following delivery. If componentsdo not conform to specifications or are defective, <strong>DME</strong> will replace thenecessary components.The length of warranty is as follows:3 years:For Hot Halves used with the latest model <strong>DME</strong> <strong>hot</strong> <strong>runner</strong> temperaturecontrollers and with <strong>DME</strong> connectors1 year:For complete <strong>hot</strong> <strong>runner</strong>s used with the latest model <strong>DME</strong> <strong>hot</strong> <strong>runner</strong>temperature controllers and with <strong>DME</strong> connectorsReplacement/repair of components<strong>DME</strong> reserves the right, using new or repaired components, to selfrepair our <strong>hot</strong> <strong>runner</strong> systems and Hot Halves. The repair location will bedetermined by <strong>DME</strong>. Defective components will be replaced by new orrepaired components of an equivalent quality/specification. The repair orreplacement of defective components does not extend the length of thewarranty period.<strong>DME</strong> will inform the purchaser if components covered by the warranty needto be returned or disposed of.If the purchaser, upon request from <strong>DME</strong>, cannot return the defectivecomponents for evaluation and the components therefore cannot bedetermined as faulty, <strong>DME</strong> reserves the right to charge for replacementcomponents.<strong>DME</strong> reserves the right to choose the transport method for sendingreplacement parts covered during the warranty period.If it is determined the parts that are to be replaced are not covered by thewarranty, the purchaser will be liable for the cost of these components.LimitationsThis warranty does not cover:• Damage due to modification of the <strong>hot</strong> <strong>runner</strong> by the customer orthird party, or other circumstances beyond <strong>DME</strong>’s control.• Damage due to incorrect use, installation, lack of maintenance, misuseor carelessness by the purchaser, his representatives or subcontractors.• Damage to a system used with injection pressure above 2000bar ifthe system has not been specifically designed and constructed, inconsultation with <strong>DME</strong>, for high pressure.• Damage not occurring to the <strong>DME</strong> products themselves, otherdamage, personal injury, damage to property or damage or claims dueto breakdowns or delays in production.• Normal wear of components including, but not limited to, nozzle-tips,inserts, seals, o-rings, cylinder seals, injection needles.• Damage due to corrosion or processing abrasive/aggressive plasticmaterials.• Damage resulting from use of <strong>DME</strong> components modified by thecustomer or use of non-standard components.• Claims or damage resulting from components or apparatus deliveredby <strong>DME</strong> but not produced by <strong>DME</strong>. In such cases <strong>DME</strong> will make everyeffort to transfer the warranty offered by the manufacturer to thepurchaser.• Damage occurring to the purchaser through failing to respect relevantlaws, regulations, guidelines or recommendations applying to theplastics industry.The extended warranty assumes that the purchase price has been fully paid.Transfer of WarrantyThe rights, arising from deficiencies, are only available to the originalpurchaser/user and are not transferrable. They cannot be claimed by othersincluding, but not limited to, subsequent purchasers, users of the <strong>hot</strong> <strong>runner</strong>or their successors.Compliance with safety guidelines and exemption fromliabilityThe buyer agrees to ensure that the <strong>hot</strong> <strong>runner</strong> is used and maintainedaccording to the guidelines that are recommended by <strong>DME</strong> and customarylaws.The buyer takes over the liabilities the use of the <strong>hot</strong> <strong>runner</strong> brings with itand bears all risks associated with its use.In no case will <strong>DME</strong> be responsible for requirements or costs associated withproducts that were made with the <strong>hot</strong> <strong>runner</strong>, nor for damages occurring asa result of their use.


Hot & Cold Runner ProgramStandard <strong>Series</strong>A series of products available in standard ranges, enabling the customer toconfigure and build a solution• Single Nozzles: off-the-shelf nozzles and tips for integration withmolds & components• Cool-One DIY: budget line of Do-It-Yourself projects for simple solutionswith limited colour changes• Essentials: the essential range of manifolds and nozzles for up to 4-dropsystems producing products for simple materials (PE, PP, PS)• Standard Systems: the solution for projects to be build using standardproducts from <strong>DME</strong> standard seriesCustom SolutionsTailored, customer specific projects delivering high quality output• <strong>Advanced</strong> Hot Runner Custom Solutions: Turnkey solutions, startingfrom customer drawings, delivering full service• Cold Runner Custom Solutions: Turnkey solutions for silicone productswww.dmeeu.com


Everything Hot RunnersFrom single nozzles to fully assembled <strong>hot</strong> halves ...and everything in betweenApplicationsEngineeringHot Sprue Bushing Valve Gates Full Hot HalfSystemsNozzlesat <strong>DME</strong>, we’ve been in <strong>hot</strong> <strong>runner</strong>s since the verybeginning of this powerful technology – from introducingthe “Cool One” in 1972 all the way up toadvancing new Electric Valve Gate technology today.<strong>DME</strong> has a comprehensive and continuouslyevolving selection of high-performing <strong>hot</strong> <strong>runner</strong>components and systems that’s second to none.and no matter how much or how little you needfrom <strong>DME</strong> for your system, rest assured it alwayscomes with our expert support and commitmentto your success.• A complete range of products.From single nozzles, to multi-nozzle assemblies,to fully assembled <strong>hot</strong> halves for virtuallyany need.• Applications engineering.Determining the right <strong>hot</strong> <strong>runner</strong> for your applicationand maximizing results.• Moldflow modeling.To make sure your process and your systemare optimized for your application.• Responsive service.Startup, repair and rebuild – at our facility oryours.First, turn to <strong>DME</strong>’s experienced team of mold designersand applications engineers for help determiningwhich of two main varieties of <strong>hot</strong> <strong>runner</strong>systems you need.We’ll look at the materials you’ll be running, temperatures,drop locations, gate diameter, viscosityand more to determine your ideal <strong>hot</strong> <strong>runner</strong> optionsfor the most material savings, shortest cycletimes and greatest part quality enhancementspossible.Valve Gates• Good for superior gate cosmetics, sequentialpart• filling and the elimination of trimming andsecondary operations• Available in hydraulic, pneumatic and electricactuation• For nearly any material type and from small tolarge parts• Our fully integrated multi-use valve gate system,is ideal for products that require differentproduction volumesThermal Gates• The more common option, available at relativelylower costs and in a greater variety ofstandardized products• Great for high cavitation molds with closecavity pitch dimensions• A range of externally heated systems for outstandingprocessing resultsWhatever your application, <strong>DME</strong> has the right solution– with the widest selection of high-quality<strong>hot</strong> <strong>runner</strong> components and systems in the marketplace.www.dmeeu.com


ThermalGatesManifolds and NozzlesElectricValve GatesMulti-NozzleAssembliesUnitizedSystemsNozzlesWhether you’re building your own <strong>hot</strong> <strong>runner</strong> orreplacing parts in an existing system, <strong>DME</strong> has thenozzles that will help make your project a success.Because we understand the need for heater replacementsand other maintenance, nearly all ofour nozzles are front loading for fast, simple serviceaccess to your system.Manifolds and Nozzles<strong>DME</strong> manifold-and-nozzle combinations or multinozzleassemblies provide customers with thefoundation for building a world-class <strong>hot</strong> <strong>runner</strong>system.Every one of our industry-leading nozzles and full<strong>hot</strong> half systems offer complete flexibility for yourunique application.Hot Sprue BushingsWhen you have a single-cavity mold but still needthe benefits of a <strong>hot</strong> <strong>runner</strong> system, the <strong>hot</strong> spruebushing is your solution. <strong>DME</strong> offers several greatmodels to customize to your application.Full Hot Half SystemsNeed a custom <strong>hot</strong> <strong>runner</strong> system reflecting yourunique gate locations, materials and other parameters?Looking for a proven standardized systemfor greater cost effectiveness?Either way, you’ve come to the right place. <strong>DME</strong>has total system solutions for every need:• High cavitation up to 96 cavities.• Economical choices for direct gating at highcavitation and low cost.• Easy operation as the industry standard inuser-friendliness, reliability and affordability.• “Green” molding with the first system engineeredto overcome the unique challenges ofprocessing biodegradable, starch-based resinsincluding polylactic acid (PLa).• Quick delivery up to 8-drop configurationsPlus, when you choose <strong>DME</strong>, you can also get valuableextras that competitors don’t offer – includingan installation kit with all rails, plate work youneed for a complete, turnkey <strong>hot</strong> <strong>runner</strong> package;and advanced temperature controls optimized foryour <strong>hot</strong> <strong>runner</strong> system.Hot One <strong>hot</strong> Sprue Bushings can handle engineeredand commodity resins. Straight-S<strong>hot</strong> willhelp you reduce cycle times and save on material.Gate-Mate minimizes gate vestige and eliminatesthe witness lines commonly found on direct gatedparts.www.dmeeu.com


Technical Service Center:Dedicated support to ensure your successRepairsOperatortrainingR&DexpertiseRebuildsReconfigurationsSuperior Solutions• service is a valuable product - both for the customerand for <strong>DME</strong>• service enables ongoing business relationshipswith our customer base and offers opportunitiesfor the after-sales market• our customers need to benefit from solid servicesupport while feeling comfortable makinga selection among his main suppliersIn the relentless drive to reduce costs, improve partquality and speed time to market, <strong>hot</strong> <strong>runner</strong>s arean increasingly <strong>hot</strong> item. But every application isunique. How can you ensure you get a <strong>hot</strong> <strong>runner</strong>system that delivers all the results you’re lookingfor in your project? <strong>DME</strong> is your essential resourcefor everything in Hot Runners… Every step of theway.Quick, cost-effective <strong>hot</strong> <strong>runner</strong> service <strong>DME</strong> iscommitted to help you optimize the performanceof your <strong>hot</strong> <strong>runner</strong> systems. Applying the knowledgewe’ve gained over nearly 30 years of providing<strong>hot</strong> <strong>runner</strong> technology to customers worldwide,the <strong>DME</strong> <strong>hot</strong> <strong>runner</strong> service center continuesto deliver fast, cost-effective service. Whether yoursystem is from <strong>DME</strong> or not, we’ll get it into shapeand back in your shop quickly!Talk to your regional <strong>DME</strong> <strong>hot</strong> <strong>runner</strong> specialist.n in German:Tel +49 2351 437248 / +49 2351 437410TSC_deutsch@dmeeu.comn in Central Europe:Tel +420 571 616 310TSC_central@dmeeu.comn in Southern Europe:Tel +35 1917200453 / +35 1919622847TSC_south@dmeeu.comn in remaining countries & export:Tel +3215 215 008dmeeu_appl_eng@dmeeu.comwww.dmeeu.com22/12/2010


Casting Resins &Gating MethodsChemical ProductsHot Tip GateInfoHot Tip gating is the most commonly used gating method. Acceptable for crystalline and amorphous materials, thismethod relies on gate diameter, gate area cooling and temperature control at the tip to optimize the part quality.Hot Tip gating leaves a small mark on the molded part surface (gate vestige). The size of this mark is in direct relationto the gate geometry and material properties. The less notch sensitive thermoplastic, or the larger the gate diameter,the more the vestige will protrude. For this reason, the gate is often sunk into a spherical depression (referred to as a‘technical gate’) so that the mark does not protrude above the part surface.Hot Tip gating is generally not suitable for shear sensitive and filled materials due to the high temperature/high sheareffects of the relatively small gate openings.TipspecificationI-Type Torpedo ITThe I-type Torpedo gate has its sealing on the nozzle body. Its torpedo and body are in the same component. It does notoffer color replaceable function as found on the C-type. It is suitable for lower processing temperature of amorphous andsemi-crystalline materials.The E-type Torpedo gate has its sealing on the nozzle body. It does not offer color replaceable function as found on theC-type. It is suitable for lower processing temperature of amorphous and semi-crystalline materials.E-Type Torpedo ETThe S-type Torpedo gate has its seal on the tip fastener. It does not offer color replaceable function as found on the C-type. It is suitable for lower processing temperature of amorphous and semi-crystalline materials.S-Type Torpedo STThe C-type Torpedo is good at color changes. It is suitable for amorphous and semi-crystalline materials.C-type Torpedo CTC-Type Torpedowith bushing CTBThe C-type torpedo is a Hot Tip version that has a bushing with it. his gating style is good at color changes. The F-typetorpedo runs slightly warmer than the other Hot Tip Gate types, making the F-type more suited for crystalline grades.Sprue GatingInfoSprue Gating is an “open” gate, characterized by a small cold sprue remaining on the surface of the molded part.The relatively large gates (though not suited for “stringy” materials) permit good packing with reduced part stresses.Applications include technical components where gate appearance is not critical and gating onto cold sub <strong>runner</strong>s.Tipspecification22/12/2010Hot Sprue HSFor crystalline thermoplastics with rapid solidification characteristics. The tip of the Hot sprue nozzle conducts heat intothe gate area to prvent premature gate solidification. The Hot sprue gate and length is normally unfinished to permit nozzleprofiling and length adjustments by the moldmaker.www.dmeeu.com - 3


Casting Resins &Gating MethodsChemical ProductsInfoValve GatingWith this gating method, the valve pin tip mechanically closes the gate on completion of the holding pressure time.Since pin closing occurs before the gate solidifies, valve gates frequently offer decreased cycle times when comparedto open gating methods. Unlike other gating methods, valve gating creates no gate vestige but leaves only a barelyvisible ring making it best suited for high surface quality products.Due to the relatively large gate openings, reduced shear heat and pressure drop is realized with this gating method.As a result, valve gating imparts lower mold filling stresses and gives a wide processing window suitable for eventhe most dificult thermoplastics that contain sensitive additives. With all materials, valve gating results in betterpart characteristics, especially with higher s<strong>hot</strong> sizes and injection speeds. For stringy materials, this gating methodeliminates the possibility of drooling antirely.Although normally oriented perpendicular to the part surface, valve gates can also gate onto inclined or profiledsurfaces. <strong>DME</strong> offers several types of valve gates to accomodate the varying solidification rates of differentthermoplastics.TipspecificationBi-Metallic C-Valve CVThe Bi-Metallic C-Valve uses a material insulation layer to maximize thermal separation in the gate area. The conductiveinsert provides processing temperatures up to the gate, avoiding heating the mold steel in the around gate. It is suited forall materials.Bi-Metallic ExtendedC-Valve CVEIt has the behaviour identical with the Bi-Metallic C-Valve, ideal for gate with cavity inclined up to 10° with respect to theorthogonal plane of the injector axis. It is suited for amorphous and semi-crystalline materials.Bi-Metallic C-Valvewith bushing CVBIt has the behaviour identical with the Bi-Metallic C-Valve. The extra peculiarity is that the bushing arrives into part, itsimplifies the operations in the mold. It is suited for all materials.Bi-Metallic ExtendedC-Valve with bushing CVEBIt has the behaviour identical with the Bi-Metallic Extended C-Valve, the extra peculiarity is that the bushing arrives intopart, it simplifies the operations in the mold. It for suited to all materials.The E-Type Valve eliminates premature gate sealing by allowing greater heat conduction into the gate area. This gatingstyle maintains an open gate to permit sufficient packing prior to valve pin closing . It is suitable for crystalline materials.E-Type Valve EVThe Bi-Metallic W-Valve uses a wearable material as part of the <strong>runner</strong>, make it more wearable than the C-Valve. It is suitedfor amorphous materialsBi-Metallic W-Valve WV22/12/20104 - www.dmeeu.com


Casting Resins &Selection TableChemical ProductsGating method & material selection tableInfoMaterialI-TypeTorpedoE-TypeTorpedoS-TypeTorpedoC-typeTorpedoC-TypeTorpedowithbushingHot Sprue Bi-MetallicC-ValveAmorphous materialsBi-MetallicExtendedC-ValveBi-MetallicC-ValvewithbushingBi-MetallicExtendedC-ValvewithbushingE-TypeValveBi-MetallicW-ValvePPO PEI PMMA ABS SAN PS SB PES PSU PVC PC CAB TPU Crystalline materialsPE PP LCP PET PBT PPS PEEK PA(6.6, 6, 610,11, 12) POM 22/12/2010AdditivesFlame retardants Fillers Reinforcements Stabilizers Shearsensitiveadditives recommended requires review not recommendedwww.dmeeu.com - 5


Casting Resins &Mold DesignChemical ProductsHot Runner TerminologyInfoThis illustration is divided into two halves (valve side and non valve side) from typical <strong>DME</strong> <strong>hot</strong> <strong>runner</strong> systems. Theterminology associated with the various components are listed below.3241510148156791112131. Air gap2. Central heated adapter3. Locating ring4. Central adapter5. Dowel6. Center support pad7. Center dowel8. Manifold9. Nozzle10. Upper support pad11. Thermocouple12. Heater13. Gate seal14. Valve support pad15. Hydraulic/Pneumatic unitMold SteelDesigning a ‘rigid’ mold is a critical step in ensuring continuous problem free operation of the <strong>hot</strong> <strong>runner</strong> system. Themain factors involved in designing a rigid mold <strong>hot</strong> half are listed bellow.Manifold plate steel must be sufficiently hardto prevent excessive setting of the surfaces or hobbing by the <strong>hot</strong> <strong>runner</strong> components. For this reason, the minimumplate hardness must be at least 32HRC. <strong>DME</strong> strongly recommends that a prehardened steel from 35 to 40HRC (Suchas stainless steel AISI 420) be used. Failure to use a sufficiently hard steel, or the use of aluminum plates will lead tomaterial leakage and possible system component damage.Hot Runner system clearanceThe uniform “air gap” clearance around the <strong>hot</strong> <strong>runner</strong> system acts as an insulator to prevent excessive heat losswhich leads to system temperature imbalances. Too much clearance or open sides around the <strong>hot</strong> <strong>runner</strong> can provedetrimental to the successful operation of the system. Open sides will drain sufficient heat from the <strong>hot</strong> <strong>runner</strong>(chimney effect) that the system will contain severe temperature imbalance and possibly never reach the processingtemperature. Of equal importance is the fact that open sides dramatically weaken the mold. Exceeding therecommended clearance around <strong>hot</strong> <strong>runner</strong> has the same effect in reducing mold rigidity.22/12/2010www.dmeeu.com - 7


Casting Resins &Mold DesignChemical ProductsInfoAssembly screwsRigidity in the mold is also determined by the quantity and location of retaining screws in the manifold plates. The<strong>DME</strong> <strong>hot</strong> <strong>runner</strong> style that dictate the function of these manifold plate retaining screws. The systems rely on themanifold screws for sealing. Sufficient <strong>hot</strong> half plate screws in close proximity to the nozzles are required to keep platestogether during installation and operation.1. M12 assembly screws locatedclose to manifold cut-out.1232. M8 / M10 manifold screws.3. Cavity plate screws with split linebelow nozzle seat permits cavityplate removal for gate cleaning inthe press.Mold coolingAlthough every effort has been made to minimize heat loss to the mold, conduction and radiation of heat into themold plates will occur, and is in fact necessary to prevent overheating of the system. For this reason and to ensuresimilar heat expansion of all plates, each <strong>hot</strong> half plate must be water cooled. <strong>DME</strong> recommends that the top clampplate also be cooled for all non valved systems.Failure to do so, will result in heating of the top clamp plate and possible stationary platen expansion. This occurrencecan result in tie bar misalignment and eventual mold seizure. Cooled hydraulic / pneumatic plates on valved systemsare usually sufficient to cool the top clamp plate such that separate top clamp plate cooling is not required. A separateinsulation plate to prevent heat loss through the top clamp plate to the platen is recommended when the moldtemperature will be higher than 40°C.It is proper mold design practice to have the electrical box at the top of the mold and cooling connections at thebottom. Drain slots exiting at the bottom of the manifold plates are also highly recommended. Should a cooling leakor excessive internal condensation occur, these features will help minimize the possibility of electrical hazards andheating circuit failure.22/12/20108 - www.dmeeu.com


Casting Resins &Mold DesignChemical ProductsGate AccessInfoThe ability to remove the cavity plate in the press is a mold design feature which adds little upfront mold cost, but cansignificantly reduce the molder’s maintenance cost. The procedure is to provide a latch which can fasten the cavityplate to the moving half, so as to access the gate area and nozzle tip without removing the tool from the press. This isalways a good design practice, but it is essential to utilize this technique with Hot Tip systems.Gate / Land relationshipGate and land tolerances are generally very tight. Adherence to a specific nominal gate diameter and land, althoughimportant, is in no way as critical as maintaining uniformity among all gates and lands. <strong>DME</strong> strongly recommends thatthe total variation between all gates and lands in your system does not exceed 0.05mm.Gate CoolingSufficient gate area cooling is necessary for the properoperation of any <strong>hot</strong> <strong>runner</strong> system. Insufficient cooling slowsthe gate solidification (for non-valved systems ), detracts froma quality gate appearance, and with some gating methodsactually prevents proper functioning of the system. Hence, eachgate should ideally have dedicated water cooling with exactlythe same conditions as every other gate in the system.For this reason, placing each gate cooling circuit in seriesshould be avoided, as each subsequent gate will run slightlywarmer than the previous one.Turbulent water cooling mustbe positioned in close gate proximity. It is especially critical tohave good gate cooling for the amorphous and semi-crystallineapplications.Design for cavity plate removal22/12/2010www.dmeeu.com - 9


Casting Resins &<strong>Series</strong> 10Chemical ProductsBXI-type torpedo (IT)• suited for lower processing temperatures of amorphousand semi-crystalline materials• used gating into the space-restricted area only• not suited for color change80155845°2,5R0,2Ø23Ø21 +0.05+0.020.80.8r n 0.04 AL±0.03 13 +0.00-0.02 H0,9LandA120°125°100°Ø9 +0.02-0.00R2,5R22Gate Ør n 0.02 A0.8Ø17,5Related to the scope of size (when out of range, special design needed)L H Gate Ø Land30 - 80 35, 40, 45, 50 0,6 - 1,0 3,922/12/201010 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 12Chemical ProductsI-type torpedo (IT)BX• suited for lower processing temperatures of amorphousand semi-crystalline materials• not suited for color change8015H125°Ø28125°5 1045°2,5R0,3Ø26 +0.05+0.02Ø210.80.8r n 0.04 AL±0.03 15 +0.00-0.021,3LandA100°Ø11,5 +0.02-0.00R2,53,25Gate Ø0.8R2r n 0.02 A22/12/2010Related to the scope of size (when out of range, special design needed)L H Gate Ø Land35 - 100 35, 40, 45, 50, 55 0,8 - 1,2 4,5www.dmeeu.com - 11


Casting Resins &<strong>Series</strong> 12Chemical ProductsBXE-type torpedo (ET)• suited for amorphous and semi-crystalline materials• not suited for color changeRelated to the scope of size (when out of range, special design needed)L H Gate Ø Land35 - 100 35, 40, 45, 50, 55 0,8 - 1,2 9,322/12/201012 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 12Chemical ProductsS-type torpedo (ST)BX• suited for lower processing temperatures of amorphousand semi-crystalline materials• not suited for color change22/12/2010Related to the scope of size (when out of range, special design needed)L H Gate Ø Land35 - 100 35, 40, 45, 50, 55 0,8 - 1,2 4www.dmeeu.com - 13


Casting Resins &<strong>Series</strong> 12Chemical ProductsBXC-type torpedo (CT)• suited for amorphous and semi-crystalline materials• suited for color changeRelated to the scope of size (when out of range, special design needed)L H Gate Ø Land40 - 100 35, 40, 45, 50, 55 0,8 - 1,2 422/12/201014 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 12Chemical ProductsC-type torpedo with bushing (CTB)BX• suited for crystalline materials• simplifies mold manufacturing• suited for color change22/12/2010Related to the scope of size (when out of range, special design needed)L H Gate Ø Land40 - 100 35, 40, 45, 50, 55 0,8 - 1,2 2www.dmeeu.com - 15


Casting Resins &<strong>Series</strong> 12Chemical ProductsBXHot Sprue (HS)• suited for all materials• gating into the sub <strong>runner</strong>s• nozzle profile adjustments by the moldmaker requiredRelated to the scope of size (when out of range, special design needed)L H Gate Ø Land35 - 100 35, 40, 45, 50, 55 0,8 - 1,5 2,522/12/201016 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 15Chemical ProductsE-type torpedo (ET)BX• suited for amorphous and semi-crystalline materials• not suited for color change22/12/2010Related to the scope of size (when out of range, special design needed)L H Gate Ø Land40 - 135 40, 45, 50, 55 0,8 - 1,5 11www.dmeeu.com - 17


Casting Resins &<strong>Series</strong> 15Chemical ProductsBXS-type torpedo (ST)• suited for amorphous and semi-crystalline materials• not suited for color changeRelated to the scope of size (when out of range, special design needed)L H Gate Ø Land40 - 135 35, 40, 45, 50, 55 0,8 - 1,5 522/12/201018 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 15Chemical ProductsC-type torpedo (CT)BX• suited for amorphous and semi-crystalline materials• suited for color change22/12/2010Related to the scope of size (when out of range, special design needed)L H Gate Ø Land40 - 135 40, 45, 50, 55 0,8 - 1,5 5www.dmeeu.com - 19


Casting Resins &<strong>Series</strong> 15Chemical ProductsBXC-type torpedo with bushing (CTB)• suited for crystalline materials• simplifies mold manufacturing• suited for color changeRelated to the scope of size (when out of range, special design needed)L H Gate Ø Land40 - 135 40, 45, 50, 55 0,8 - 1,5 322/12/201020 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 15Chemical ProductsHot Sprue (HS)BX• suited for all materials• gating into the sub <strong>runner</strong>s• nozzle profile adjustments by the moldmaker required22/12/2010Related to the scope of size (when out of range, special design needed)L H Gate Ø Land40 - 135 40, 45, 50, 55 0,8 - 1,5 3www.dmeeu.com - 21


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Casting Resins &<strong>Series</strong> 20Chemical ProductsE-type torpedo (ET)BX• suited for amorphous and semi-crystalline materials• not suited for color change22/12/2010Related to the scope of size (when out of range, special design needed)L H Gate Ø Land40 - 250 40, 45, 50, 55 1,0 - 2,0 14www.dmeeu.com - 23


Casting Resins &<strong>Series</strong> 20Chemical ProductsBXS-type torpedo (ST)• suited for amorphous and semi-crystalline materials• not suited for color changeRelated to the scope of size (when out of range, special design needed)L H Gate Ø Land40 - 250 40, 45, 50, 55 1,0 - 2,0 622/12/201024 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 20Chemical ProductsC-type torpedo (CT)BX• suited for amorphous and semi-crystalline materials• suited for color change22/12/2010Related to the scope of size (when out of range, special design needed)L H Gate Ø Land40 - 250 40, 45, 50, 55 1,0 - 2,0 6www.dmeeu.com - 25


Casting Resins &<strong>Series</strong> 20Chemical ProductsBXC-type torpedo with bushing (CTB)• suited for crystalline materials• simplifies mold manufacturing• suited for color changeRelated to the scope of size (when out of range, special design needed)L H Gate Ø Land40 - 250 40, 45, 50, 55 1,0 - 2,0 422/12/201026 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 20Chemical ProductsHot Sprue (HS)BX• suited for all materials• gating into the sub <strong>runner</strong>s• nozzle profile adjustments by the moldmaker required22/12/2010Related to the scope of size (when out of range, special design needed)L H Gate Ø Land40 - 250 40, 45, 50, 55 1,0 - 2,5 4www.dmeeu.com - 27


Casting Resins &<strong>Series</strong> 20Chemical ProductsBXTorpedo Bushing (TB)• designed for high processing temperature engineeringmaterials• gating into the sub <strong>runner</strong>s• nozzle profile adjustments by the moldmaker requiredRelated to the scope of size (when out of range, special design needed)L H Gate Ø Land40 - 250 40, 45, 50 , 55 1,5 - 3,0 6,022/12/201028 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 20Chemical ProductsBi-Met C-type valve (CV)BX• suited for all materials• use PE40 or PE50 pneumatic cylinder or HE20 hydrauliccylinder• can be used when A < 10°22/12/2010Related to the scope of size (when out of range, special design needed)L H A Gate Ø Land40 - 250 40, 45, 50, 55 0° - 10° 1,0 - 2,0 4www.dmeeu.com - 29


Casting Resins &<strong>Series</strong> 20Chemical ProductsBXBi-Met extended C-type valve (CVE)• suited for all materials• use PE40 or PE50 pneumatic cylinder or HE20 hydrauliccylinder• can be used when A < 20°Related to the scope of size (when out of range, special design needed)L H A Gate Ø Land0° - 10° 1,5 - 2,0 640 - 160 40, 45, 50, 5510° - 20° 1,5 - 2,0 6,422/12/201030 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 20Chemical ProductsBi-Met C-type valve with bushing (CVB)BX• suited for all materials• use PE40 or PE50 pneumatic cylinder or HE20 hydrauliccylinder• can be used when A < 10°• simplifies mold manufacturing22/12/2010Related to the scope of size (when out of range, special design needed)L H A Gate Ø Land- 1,5 - 2,0 5,240 - 160 40, 45, 50, 550° - 10° 1,5 - 2,0 10www.dmeeu.com - 31


Casting Resins &<strong>Series</strong> 20Chemical ProductsBXBi-Met extended C-valve with bushing (CVEB)• suited for all materials• use PE40 or PE50 pneumatic cylinder or HE20 hydrauliccylinder• can be used when A < 20°• simplifies mold manufacturingRelated to the scope of size (when out of range, special design needed)L H A Gate Ø Land- 1,5 - 2,0 5,240 - 160 40, 45, 50, 550° - 20° 1,5 - 2,0 12,522/12/201032 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 20Chemical ProductsBXBi-Me t W-valve (WV)• suited for lower processing temperatures of amorphousand semi-crystalline materials• use PE40 or PE50 pneumatic cylinder or HE20 hydrauliccylinder• can be used when A < 10°• especially designed for high friction materialRelated to the scope of size (when out of range, special design needed)L H A Gate Ø Land1,5 3,240 - 160 40, 45, 50, 55 0° - 10°2,0 3,222/12/201034 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 25Chemical ProductsE-type torpedo (ET)BX• suited for amorphous and semi-crystalline materials• not suited for color change22/12/2010Related to the scope of size (when out of range, special design needed)L H Gate Ø Land50 - 350 45, 50,0 55, 66 1,2 - 2,5 14www.dmeeu.com - 35


Casting Resins &<strong>Series</strong> 25Chemical ProductsBXS-type torpedo (ST)• suited for amorphous and semi-crystalline materials• not suited for color changeRelated to the scope of size (when out of range, special design needed)L H Gate Ø Land50 - 350 45, 50,0 55, 66 1,2 - 2,5 7,522/12/201036 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 25Chemical ProductsC-type torpedo (CT)BX• suited for amorphous and semi-crystalline materials• suited for color change22/12/2010Related to the scope of size (when out of range, special design needed)L H Gate Ø Land50 - 350 45, 50,0 55, 66 1,2 - 2,5 7,7www.dmeeu.com - 37


Casting Resins &<strong>Series</strong> 25Chemical ProductsBXC-type torpedo with bushing (CTB)• suited for crystalline materials• simplifies mold manufacturing• suited for color changeRelated to the scope of size (when out of range, special design needed)L H Gate Ø Land50 - 350 45, 50,0 55, 66 1,2 - 2,5 522/12/201038 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 25Chemical ProductsHot Sprue (HS)BX• suited for all materials• gating into the sub <strong>runner</strong>s• nozzle profile adjustments by the moldmaker required22/12/2010Related to the scope of size (when out of range, special design needed)L H Gate Ø Land50 - 350 45, 50,0 55, 66 1,5 - 3,5 7,5www.dmeeu.com - 39


Casting Resins &<strong>Series</strong> 25Chemical ProductsBXTorpedo Bushing (TB)• designed for high processing temperature engineeringmaterials• gating into the sub <strong>runner</strong>s• nozzle profile adjustments by the moldmaker requiredRelated to the scope of size (when out of range, special design needed)L H Gate Ø Land50 - 350 40, 45, 50 , 55 1,8 - 3,5 8,022/12/201040 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 25Chemical ProductsBi-Met C-type valve (CV)BX• suited for all materials• use PE50 or PE65 pneumatic cylinder or HE45 hydrauliccylinder• can be used when A < 10°22/12/2010Related to the scope of size (when out of range, special design needed)L H A Gate Ø Land2 450 - 350 40, 50, 55, 60 0° - 10°3 4www.dmeeu.com - 41


Casting Resins &<strong>Series</strong> 25Chemical ProductsBXBi-Met extended C-type valve (CVE)• suited for all materials• use PE50 or PE65 pneumatic cylinder or HE45 hydrauliccylinder• can be used when A < 20°Related to the scope of size (when out of range, special design needed)L H A Gate Ø Land0° - 10° 2 - 3 8,050 - 350 40, 50, 55, 6010° - 20° 2 - 3 8,522/12/201042 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 25Chemical ProductsBXBi-Met extended C-valve with bushing (CVEB)• suited for all materials• use PE50 or PE65 pneumatic cylinder or HE45 hydrauliccylinder• can be used when A < 20°• simplifies mold manufacturingRelated to the scope of size (when out of range, special design needed)L H A Gate Ø Lb- 2, 3 10,850 - 350 40, 50, 55, 600° - 20° 3, 3 16,022/12/201044 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 25Chemical ProductsBXBi-Met W-valve (WV)• suited for low processing temperature amorphous andsemi-crystalline materials• use PE50 or PE65 pneumatic cylinder or HE45 hydrauliccylinder• can be used when A < 10°• especially designed for high friction materialRelated to the scope of size (when out of range, special design needed)L H A Gate Ø Lb2 3,250 - 350 45, 50, 55, 60 0° - 10°3 3,222/12/201046 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 32Chemical ProductsE-type torpedo (ET)BX• suited for amorphous and semi-crystalline materials• not suited for color change22/12/2010Related to the scope of size (when out of range, special design needed)L H Gate Ø Land60 - 500 50, 55, 60, 65 1,5- 2,5 20www.dmeeu.com - 47


Casting Resins &<strong>Series</strong> 32Chemical ProductsBXS-type torpedo (ST)• suited for amorphous and semi-crystalline materials• not suited for color changeRelated to the scope of size (when out of range, special design needed)L H Gate Ø Land50 - 500 50, 55, 60, 65 1,5- 2,5 9,522/12/201048 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 32Chemical ProductsC-type torpedo (CT)BX• suited for amorphous and semi-crystalline materials• suited for color change22/12/2010Related to the scope of size (when out of range, special design needed)L H Gate Ø Land50 - 500 50, 55, 60, 65 1,5- 2,5 9,5www.dmeeu.com - 49


Casting Resins &<strong>Series</strong> 32Chemical ProductsBXC-type torpedo with bushing (CTB)• suited for crystalline materials• simplifies mold manufacturing• suited for color changeRelated to the scope of size (when out of range, special design needed)L H Gate Ø Land50 - 500 50, 55, 60, 65 1,5- 2,5 622/12/201050 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 32Chemical ProductsHot Sprue (HS)BX• suited for all materials• gating into the sub <strong>runner</strong>s• nozzle profile adjustments by the moldmaker22/12/2010Related to the scope of size (when out of range, special design needed)L H Gate Ø Land50 - 500 50, 55, 60, 65 1,5- 5 7,5www.dmeeu.com - 51


Casting Resins &<strong>Series</strong> 32Chemical ProductsBXTorpedo Bushing (TB)• designed for high processing temperature engineeringmaterials• gating into the sub <strong>runner</strong>s• nozzle profile adjustments by the moldmaker requiredRelated to the scope of size (when out of range, special design needed)L H Gate Ø Land50 - 500 50 , 55, 60, 65 2,0 - 5,0 10,022/12/201052 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 32Chemical ProductsBXBi-Met C-type valve (CV)• suited for all materials• use PE65 pneumatic cylinder or HE45 hydraulic cylinder• can be used when A < 10°22/12/2010Related to the scope of size (when out of range, special design needed)L H A Gate Ø Land3 450 - 500 50, 55, 60, 65 0° - 10°4 45 4www.dmeeu.com - 53


Casting Resins &<strong>Series</strong> 32Chemical ProductsBXBi-Met extended C-type valve (CVE)• suited for all materials• use PE65 pneumatic cylinder or HE45 hydraulic cylinder• can be used when A < 20°Related to the scope of size (when out of range, special design needed)L H A Gate Ø Land0° - 10° 3, 4, 5 11,560 - 500 50, 55, 60, 6510° - 20° 3, 4, 5 12,222/12/201054 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 32Chemical ProductsBi-Met C-valve with bushing (CVB)BX• suited for all materials• use PE65 pneumatic cylinder or HE45 hydraulic cylinder• can be used when A < 10°• simplifies mold manufacturing22/12/2010Related to the scope of size (when out of range, special design needed)L H A Gate Ø Land- 3, 4, 5 7,560 - 500 50, 55, 60, 650° - 10° 3, 4, 5 12,5www.dmeeu.com - 55


Casting Resins &<strong>Series</strong> 32Chemical ProductsBXBi-Met extended C-valve with bushing (CVEB)• suited for all materials• use PE65 pneumatic cylinder or HE45 hydraulic cylinder• can be used when A < 20°• simplifies mold manufacturingRelated to the scope of size (when out of range, special design needed)L H A Gate Ø Land- 3, 4, 5 1560 - 500 50, 55, 60, 6510° - 20° 3, 4, 5 2022/12/201056 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 32Chemical ProductsBXBi-Met W-valve (WV)• suited for low processing temperature amorphous andsemi-crystalline materials• use PE65 pneumatic cylinder or HE45 hydraulic cylinder• can be used when A < 10°• especially designed for high friction materialRelated to the scope of size (when out of range, special design needed)L H A Gate Ø Land3 460 - 500 50, 55, 60, 65 0° - 10°4 45 422/12/201058 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 40Chemical ProductsHot Sprue (HS)BX• suited for all materials• gating into the sub <strong>runner</strong>s• nozzle profile adjustments by the moldmaker required22/12/2010Related to the scope of size (when out of range, special design needed)L H Gate Ø Land60 - 500 50, 55, 60, 65, 70 2 - 6 10,5www.dmeeu.com - 59


Casting Resins &<strong>Series</strong> 40Chemical ProductsBXBi-Met C-type valve (CV)• suited for all materials• use PE65 pneumatic cylinder or HE45 hydraulic cylinder• can be used when A < 10°Related to the scope of size (when out of range, special design needed)L H A Gate Ø Land5 560 - 600 50, 55, 60, 65, 70 0° - 10°6 57 522/12/201060 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 40Chemical ProductsBi-Met extended C-type valve (CVE)BX• suited for all materials• use PE65 pneumatic cylinder or HE45 hydraulic cylinder• can be used when A < 20°22/12/2010Related to the scope of size (when out of range, special design needed)L H A Gate Ø Land0° - 10° 5, 6, 7 14,060 - 600 50, 55, 60, 65, 7010° - 20° 5, 6, 7 15,2www.dmeeu.com - 61


Casting Resins &<strong>Series</strong> 40Chemical ProductsBXBi-Met C-valve with bushing (CVB)• suited for all materials• use PE65 pneumatic cylinder or HE45 hydraulic cylinder• can be used when A < 10°• simplifies mold manufacturingRelated to the scope of size (when out of range, special design needed)L H A Gate Ø Land- 5, 6, 7 10,360 - 600 50, 55, 60, 65, 700° - 10° 5, 6, 7 18,022/12/201062 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 40Chemical ProductsBi-Met extended C-valve with bushing (CVEB)BX• suited for all materials• use PE65 pneumatic cylinder or HE45 hydraulic cylinder• can be used when A < 20°• simplifies mold manufacturing22/12/2010Related to the scope of size (when out of range, special design needed)L H A Gate Ø Land- 5, 6, 7 13,560 - 600 50, 55, 60, 65, 700° - 20° 5, 6, 7 27,0www.dmeeu.com - 63


Casting Resins &<strong>Series</strong> 40Chemical ProductsBXE-type valve (EV)• suited for crystalline materials• use PE65 pneumatic cylinder or HE45 hydraulic cylinder• simplifies mold manufacturingRelated to the scope of size (when out of range, special design needed)L H Gate Ø Land5 660 - 600 50, 55, 60, 65, 706 67 622/12/201064 - www.dmeeu.com


66 - www.dmeeu.com22/12/2010


Spare Parts22/12/2010www.dmeeu.com


Casting Resins &Spare PartsChemical ProductsPE4010Valve actuatorQuantityDescription1 1 Cylinder cover2 3 O-ring3 1 O-ring4 1 Retainer ring5 1 Cylinder top6 1 Piston screw7 1 Piston screw8 1 O-ring9 1 Glide ring10 4 Hexagon screw11 1 Cylinder housing12 1 O-ring13 1 Piston14 1 O-ring15 1 Guidance ring16 1 Register Washer17 1 Valve pin• used for BX20 series nozzle onlyPE 40 10 - 01versionstrokeborepneumatic cylinder22/12/201068 - www.dmeeu.com


Casting Resins &Spare PartsChemical ProductsValve actuatorPE5010QuantityDescription1 1 Cylinder cover2 3 O-ring3 1 O-ring4 1 Retainer ring5 1 Cylinder top6 1 Piston screw7 1 Piston screw8 1 O-ring9 1 Glide ring10 4 Hexagon screw11 1 Cylinder housing12 1 O-ring13 1 Piston14 1 O-ring15 1 Guidance ring16 1 Register Washer17 1 Valve pin• used for BX20 & BX25 series nozzlePE 50 10 - 01versionstrokeborepneumatic cylinder22/12/2010www.dmeeu.com - 69


Casting Resins &Spare PartsChemical ProductsPE6510Valve actuatorQuantityDescription1 1 Cylinder cover2 3 O-ring3 1 O-ring4 1 Retainer ring5 1 Cylinder top6 1 Piston screw7 1 Piston screw8 1 O-ring9 1 Glide ring10 4 Hexagon screw11 1 Cylinder housing12 1 O-ring13 1 Piston14 1 O-ring15 1 Guidance ring16 1 Register Washer17 1 Valve pin• used for BX25, BX32 & BX40 series nozzlePE 65 10 - 01versionstrokeborepneumatic cylinder22/12/201070 - www.dmeeu.com


Casting Resins &Spare PartsChemical ProductsValve actuatorHE2008QuantityDescription1 1 Cylinder Cover2 4 Hexagon screw3 1 Cylinder Housing4 1 O-ring5 1 Piston cover6 1 O-ring7 1 O-ring8 1 O-ring9 1 O-ring10 1 O-ring11 1 Retainer ring12 1 Piston rod seal13 1 Piston14 1 Valve pin• used for BX20 & BX25 series nozzle• stroke: 4mm - 8mmHE 20 08 - 01versionmax strokeborehydraulic cylinder22/12/2010www.dmeeu.com - 71


Casting Resins &Spare PartsChemical ProductsHE4510Valve actuatorQuantityDescription1 1 Cylinder Cover2 4 Hexagon screw3 1 Cylinder Housing4 1 Piston5 1 Piston cover6 1 O-ring7 1 O-ring8 1 O-ring9 1 O-ring10 1 O-ring11 1 O-ring12 1 Retainer ring13 1 Piston rod seal14 1 Spacer15 1 Valve pin• used for BX25,BX32 & BX40 series nozzle• stroke: 6mm - 10mmHE 45 10 - 01versionmax strokeborehydraulic cylinder22/12/201072 - www.dmeeu.com


Casting Resins &Spare PartsChemical ProductsTubular heaterTH• used for 230V manifolds• 25mm of unheated zone at both endsTH 0250L 0350Wpowerlengthtubular heaterREFTH0250L0350WTH0300L0450WTH0350L0550WTH0400L0625WTH0450L0700WTH0500L0800WTH0550L0900WTH0600L1000WTH0650L1075WTH0700L1150WTH0750L1200WTH0800L1250WTH0850L1300WTH0900L1350WTH0950L1350WTH1000L1450WTH1050L1500WTH1100L1550WTH1150L1600WTH1200L1650W22/12/2010www.dmeeu.com - 73


Casting Resins &Spare PartsChemical ProductsCHSQ - CHRECCoil heaterREFCHREC0200W (250mm)CHREC0250W (300mm)CHREC0300W (400mm)CHREC0400W (500mm)REFchsq0400w / chsqtc0400w (500mm)chsq0500w / chsqtc0500w (600mm)chsq0600w / chsqtc0600w (800mm)chsq0800w / chsqtc0800w (1000mm)chsq1000w / chsqtc1000w (1400mm)chsq1250w / chsqtc1250w (1800mm)chsq1400w / chsqtc1400w (2000mm)the number between brackets is the length of the coil heaterbefore bending• used for 230V manifolds• 45mm of unheated zone at the wire enda=b=3,3CHSQ TC 020D 080L 0600Wa=1,8 b=3,2CHREC 015D 080L 0400Wpowerlengthdiameterwith TCcoil heaterpowerlengthdiametercoil heater22/12/201074 - www.dmeeu.com


Casting Resins &Spare PartsChemical ProductsManifold thermocoupleTC401• used for manifoldsTC401 - J - 1000length of “L” (mm), standard = 1000mmTC type (J or K), standard = JManifold thermocoupleInstallation detailNozzle thermocouple• used for nozzlesTC601 - J - 1,5 - 050 - 1000length of “L2” (mm),standard = 1000mmlength of “L1”diameter of needle,standard = 1,5mmTC type (J or K), standard = JNozzle thermocoupleTC601DL11 50, 100, 150, 2001,5 50, 100, 150, 200, 250, 300Manifold thermocoupleTC701• used for manifolds with manifold connectorTC701 - J -025 1000length of “L2” (mm), standard = 1000mmlength of “L1” (mm), standard = 25mmTC type (J-type only)Manifold thermocouple22/12/2010www.dmeeu.com - 75


76 - www.dmeeu.com22/12/2010


Extended Range22/12/2010www.dmeeu.com


Casting Integrated Resins &Chemical Hot Runners ProductsInfoConstruction integrated <strong>hot</strong> <strong>runner</strong>• all mechanical components and the manifold are installed before delivery making onsite installation easier andfaster.• reduces leakage risk between nozzle and manifold• reduces excessive heat from the nozzle to the moldSystem integrated <strong>hot</strong> <strong>runner</strong>• integrated mechanical structure, electrical wiring and hydraulic system, increasing application security• quick (dis)assembly of complete system• avoids leakage between nozzle and manifold• avoids wiring errors• no oil or water leakage22/12/201078 - www.dmeeu.com


Casting Integrated Resins &Chemical Hot Products RunnersSystem integrated <strong>hot</strong> <strong>runner</strong>InfoTopTopViewWViewWTopTop22/12/2010Operator sideViewWViewWTopViewWwww.dmeeu.com - 79


Casting Resins &<strong>Series</strong> 15Chemical ProductsBXSE-type torpedo (ET)• suited for amorphous and semi-crystalline materials• not suited for color changeRelated to the scope of size (when out of range, special design needed)L H Gate Ø Land40 - 135 40, 45, 50, 55 0,8 - 1,5 1122/12/201080 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 15Chemical ProductsS-type torpedo (ST)BXS• suited for amorphous and semi-crystalline materials• not suited for color change22/12/2010Related to the scope of size (when out of range, special design needed)L H Gate Ø Land40 - 135 40, 45, 50, 55 0,8 - 1,5 5www.dmeeu.com - 81


Casting Resins &<strong>Series</strong> 15Chemical ProductsBXSC-type torpedo (CT)• suited for amorphous and semi-crystalline materials• suited for color changeRelated to the scope of size (when out of range, special design needed)L H Gate Ø Land40 - 135 40, 45, 50, 55 0,8 - 1,5 522/12/201082 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 15Chemical ProductsC-type torpedo with bushing (CTB)BXS• suited for crystalline materials• simplifies mold manufacturing• suited for color change22/12/2010Related to the scope of size (when out of range, special design needed)L H Gate Ø Land40 - 135 40, 45, 50, 55 0,8 - 1,5 3www.dmeeu.com - 83


Casting Resins &<strong>Series</strong> 15Chemical ProductsBXSHot Sprue (HS)• suited for all materials• gating into the sub <strong>runner</strong>s• nozzle profile adjustments by the moldmaker requiredRelated to the scope of size (when out of range, special design needed)L H Gate Ø Land40 - 135 40, 45, 50, 55 1,0 - 2,5 322/12/201084 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 15Chemical ProductsTorpedo bushing (TB)BXS• designed for high processing temperature engineeringmaterials• gating into the sub <strong>runner</strong>s• nozzle profile adjustments by the moldmaker required22/12/2010Related to the scope of size (when out of range, special design needed)L H Gate Ø Land50 - 135 40, 45, 50, 55 1,2 - 2,5 6www.dmeeu.com - 85


Casting Resins &<strong>Series</strong> 20Chemical ProductsBXSE-type torpedo (ET)• suited for amorphous and semi-crystalline materials• not suited for color changeRelated to the scope of size (when out of range, special design needed)L H Gate Ø Land40 - 250 45, 50, 55 1,0 - 2,0 1422/12/201086 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 20Chemical ProductsBXSC-type torpedo (CT)• suited for amorphous and semi-crystalline materials• suited for color changeRelated to the scope of size (when out of range, special design needed)L H Gate Ø Land40 - 250 45, 50, 55 1,0 - 2,0 622/12/201088 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 20Chemical ProductsC-type torpedo with bushing (CTB)BXS• suited for crystalline materials• simplifies mold manufacturing• suited for color change22/12/2010Related to the scope of size (when out of range, special design needed)L H Gate Ø Land40 - 250 45, 50, 55 1,0 - 2,0 4www.dmeeu.com - 89


Casting Resins &<strong>Series</strong> 20Chemical ProductsBXSHot Sprue (HS)• suited for all materials• gating into the sub <strong>runner</strong>s• nozzle profile adjustments by the moldmaker requiredRelated to the scope of size (when out of range, special design needed)L H Gate Ø Land40 - 250 45, 50, 55 1,0 - 2,5 422/12/201090 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 20Chemical ProductsTorpedo bushing (TB)BXS• designed for high processing temperature engineeringmaterials• gating into the sub <strong>runner</strong>s• nozzle profile adjustments by the moldmaker required22/12/2010Related to the scope of size (when out of range, special design needed)L H Gate Ø Land40 - 250 45, 50, 55 1,5 - 3,0 6www.dmeeu.com - 91


Casting Resins &<strong>Series</strong> 20Chemical ProductsBXSBi-Met C-Type valve (CV)• suited for all materials• use PNC4010 pneumatic cylinder or HYC2508 hydrauliccylinder• can be used when A < 10°Related to the scope of size (when out of range, special design needed)L H A Gate Ø Land1,5 3,240 - 160 45, 50, 55 0° - 10°2,0 3,222/12/201092 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 20Chemical ProductsBi-Met extended C-Type valve (CVE)BXS• suited for all materials• use PNC4010 pneumatic cylinder or HYC2508 hydrauliccylinder• can be used when A < 20°22/12/2010Related to the scope of size (when out of range, special design needed)L H A Gate Ø Land0° - 10° 1,5 , 2 6,040 - 160 45, 50, 5510° - 20° 1,5 , 2 6,4www.dmeeu.com - 93


Casting Resins &<strong>Series</strong> 20Chemical ProductsBXSBi-Met C-valve with bushing (CVB)• suited for all materials• use PNC4010 pneumatic cylinder or HYC2508 hydrauliccylinder• can be used when A < 10°• simplifies mold manufacturingRelated to the scope of size (when out of range, special design needed)L H A Gate Ø Land- 1,5 , 2 5,240 - 160 45, 50, 550° - 10° 1,5 , 2 1022/12/201094 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 20Chemical ProductsBi-Met extended C-valve with bushing (CVEB)BXS• suited for all materials• use PNC4010 pneumatic cylinder or HYC2508 hydrauliccylinder• can be used when A < 20°• simplifies mold manufacturing22/12/2010Related to the scope of size (when out of range, special design needed)L H A Gate Ø Land- 1,5 , 2 5,240 - 160 45, 50, 550° - 20° 1,5 , 2 12,5www.dmeeu.com - 95


Casting Resins &<strong>Series</strong> 20Chemical ProductsBXSE-type valve (EV)• suited for crystalline materials• use PNC4010 pneumatic cylinder or HYC2508 hydrauliccylinder• simplifies mold manufacturingRelated to the scope of size (when out of range, special design needed)L H Gate Ø Land1,5 340 - 160 45, 50, 552,0 322/12/201096 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 20Chemical ProductsBi-Met W-valve (WV)BXS• suited for low processing temperature amorphous andsemi-crystalline materials• use PNC4010 pneumatic cylinder or HYC2508 hydrauliccylinder• can be used when A < 10°• especially designed for high friction material22/12/2010Related to the scope of size (when out of range, special design needed)L H A Gate Ø Land1,5 3,240 - 160 45, 50, 55 0° - 10°2,0 3,2www.dmeeu.com - 97


Casting Resins &<strong>Series</strong> 25Chemical ProductsBXSE-type torpedo (ET)• suited for amorphous and semi-crystalline materials• not suited for color changeRelated to the scope of size (when out of range, special design needed)L H Gate Ø Land50 - 350 50, 55, 60 1,2 - 2,5 1422/12/201098 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 25Chemical ProductsS-type torpedo (ST)BXS• suited for amorphous and semi-crystalline materials• not suited for color change22/12/2010Related to the scope of size (when out of range, special design needed)L H Gate Ø Land50 - 350 50, 55, 60 1,2 - 2,5 7,5www.dmeeu.com - 99


Casting Resins &<strong>Series</strong> 25Chemical ProductsBXSC-type torpedo (CT)• suited for amorphous and semi-crystalline materials• suited for color changeRelated to the scope of size (when out of range, special design needed)L H Gate Ø Land50 - 350 50, 55, 60 1,2 - 2,5 7,722/12/2010100 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 25Chemical ProductsC-type torpedo with bushing (CTB)BXS• suited for crystalline materials• simplifies mold manufacturing• suited for color change22/12/2010Related to the scope of size (when out of range, special design needed)L H Gate Ø Land50 - 350 50, 55, 60 1,2 - 2,5 5www.dmeeu.com - 101


Casting Resins &<strong>Series</strong> 25Chemical ProductsBXSHot Sprue (HS)• suited for all materials• gating into the sub <strong>runner</strong>s• nozzle profile adjustments by the moldmaker requiredRelated to the scope of size (when out of range, special design needed)L H Gate Ø Land50 - 350 50, 55, 60 1,5 - 3,5 7,522/12/2010102 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 25Chemical ProductsTorpedo bushing (TB)BXS• designed for high processing temperature engineeringmaterials• gating into the sub <strong>runner</strong>s• nozzle profile adjustments by the moldmaker required22/12/2010Related to the scope of size (when out of range, special design needed)L H Gate Ø Land50 - 350 50, 55, 60 1,8 - 3,5 8www.dmeeu.com - 103


Casting Resins &<strong>Series</strong> 25Chemical ProductsBXSBi-Met C-Type valve (CV)• suited for all materials• use PNC7518 pneumatic cylinder or HYC4016 hydrauliccylinder• can be used when A < 10°Related to the scope of size (when out of range, special design needed)L H A Gate Ø Land2 450 - 350 50, 55, 60 0° - 10°3 422/12/2010104 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 25Chemical ProductsBi-Met extended C-Type valve (CVE)BXS• suited for all materials• use PNC7518 pneumatic cylinder or HYC4016 hydrauliccylinder• can be used when A < 20°22/12/2010Related to the scope of size (when out of range, special design needed)L H A Gate Ø Land0° - 10° 2, 3 850 - 350 50, 55, 6010° - 20° 2, 3 8,5www.dmeeu.com - 105


Casting Resins &<strong>Series</strong> 25Chemical ProductsBXSBi-Met C-valve with bushing (CVB)• suited for all materials• use PNC7518 pneumatic cylinder or HYC4016 hydrauliccylinder• can be used when A < 10°• simplifies mold manufacturingRelated to the scope of size (when out of range, special design needed)L H A Gate Ø Land- 2, 3 6,850 - 350 50, 55, 600° - 10° 2, 3 1222/12/2010106 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 25Chemical ProductsBi-Met extended C-valve with bushing (CVEB)BXS• suited for all materials• use PNC7518 pneumatic cylinder or HYC4016 hydrauliccylinder• can be used when A < 20°• simplifies mold manufacturing22/12/2010Related to the scope of size (when out of range, special design needed)L H A Gate Ø Land- 2, 3 10,850 - 350 50, 55, 600° - 20° 2, 3 16,0www.dmeeu.com - 107


Casting Resins &<strong>Series</strong> 25Chemical ProductsBXSE-type valve (EV)• suited for crystalline materials• use PNC7518 pneumatic cylinder or HYC4016 hydrauliccylinder• simplifies mold manufacturingRelated to the scope of size (when out of range, special design needed)L H Gate Ø Land2 450 - 350 50, 55, 603 422/12/2010108 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 25Chemical ProductsBi-Met W-valve (WV)BXS• suited for low processing temperature amorphous andsemi-crystalline materials• use PNC7518 pneumatic cylinder or HYC4016 hydrauliccylinder• can be used when A < 10°• especially designed for high friction material22/12/2010Related to the scope of size (when out of range, special design needed)L H A Gate Ø Land2 3,250 - 350 50, 55, 60 0° - 10°3 3,2www.dmeeu.com - 109


Casting Resins &<strong>Series</strong> 32Chemical ProductsBXSE-type torpedo (ET)• suited for amorphous and semi-crystalline materials• not suited for color changeRelated to the scope of size (when out of range, special design needed)L H Gate Ø Land60 - 500 55, 60, 65 1,5 - 2,5 2022/12/2010110 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 32Chemical ProductsS-type torpedo (ST)BXS• suited for amorphous and semi-crystalline materials• not suited for color change22/12/2010Related to the scope of size (when out of range, special design needed)L H Gate Ø Land50 - 500 55, 60, 65 1,5 - 2,5 9,5www.dmeeu.com - 111


Casting Resins &<strong>Series</strong> 32Chemical ProductsBXSC-type torpedo (CT)• suited for amorphous and semi-crystalline materials• suited for color changeRelated to the scope of size (when out of range, special design needed)L H Gate Ø Land50 - 500 55, 60, 65 1,5 - 2,5 9,522/12/2010112 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 32Chemical ProductsC-type torpedo with bushing (CTB)BXS• suited for crystalline materials• simplifies mold manufacturing• suited for color change22/12/2010Related to the scope of size (when out of range, special design needed)L H Gate Ø Land50 - 500 55, 60, 65 1,5 - 2,5 6www.dmeeu.com - 113


Casting Resins &<strong>Series</strong> 32Chemical ProductsBXSHot Sprue (HS)• suited for all materials• gating into the sub <strong>runner</strong>s• nozzle profile adjustments by the moldmaker requiredRelated to the scope of size (when out of range, special design needed)L H Gate Ø Land50 - 500 55, 60, 65 1,5 - 5,0 7,522/12/2010114 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 32Chemical ProductsTorpedo bushing (TB)BXS• designed for high processing temperature engineeringmaterials• gating into the sub <strong>runner</strong>s• nozzle profile adjustments by the moldmaker required22/12/2010Related to the scope of size (when out of range, special design needed)L H Gate Ø Land50 - 500 55, 60, 65 2 - 5 10www.dmeeu.com - 115


Casting Resins &<strong>Series</strong> 32Chemical ProductsBXSBi-Met C-Type valve (CV)• suited for all materials• use PNC7518 pneumatic cylinder or HYC4016 hydrauliccylinder• can be used when A < 10°Related to the scope of size (when out of range, special design needed)L H A Gate Ø Land3 450 - 500 55, 60, 65 0° - 10°4 45 422/12/2010116 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 32Chemical ProductsBi-Met extended C-Type valve (CVE)BXS• suited for all materials• use PNC7518 pneumatic cylinder or HYC4016 hydrauliccylinder• can be used when A < 20°22/12/2010Related to the scope of size (when out of range, special design needed)L H A Gate Ø Land0° - 10° 3, 4, 5 11,560 - 500 55, 60, 6510° - 20° 3, 4, 5 12,2www.dmeeu.com - 117


Casting Resins &<strong>Series</strong> 32Chemical ProductsBXSBi-Met C-valve with bushing (CVB)• suited for all materials• use PNC7518 pneumatic cylinder or HYC4016 hydrauliccylinder• can be used when A < 10°• simplifies mold manufacturingRelated to the scope of size (when out of range, special design needed)L H A Gate Ø Lb- 3, 4, 5 7,560 - 500 55, 60, 650° - 10° 3, 4, 5 12,522/12/2010118 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 32Chemical ProductsBi-Met extended C-valve with bushing (CVEB)BXS• suited for all materials• use PNC7518 pneumatic cylinder or HYC4016 hydrauliccylinder• can be used when A < 20°• simplifies mold manufacturing22/12/2010Related to the scope of size (when out of range, special design needed)L H A Gate Ø Lb- 3, 4, 5 1560 - 500 55, 60, 650° - 20° 3, 4, 5 20www.dmeeu.com - 119


Casting Resins &<strong>Series</strong> 32Chemical ProductsBXSE-type valve (EV)• suited for crystalline materials• use PNC7518 pneumatic cylinder or HYC4016 hydrauliccylinder• simplifies mold manufacturingRelated to the scope of size (when out of range, special design needed)L H Gate Ø Land3 4,550 - 500 55, 60, 654 4,55 4,522/12/2010120 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 32Chemical ProductsBi-Met W-valve (WV)BXS• suited for low processing temperature amorphous andsemi-crystalline materials• use PNC7518 pneumatic cylinder or HYC4016 hydrauliccylinder• can be used when A < 10°• especially designed for high friction material22/12/2010Related to the scope of size (when out of range, special design needed)L H A Gate Ø Land3 460 - 500 55, 60, 65 0° - 10°4 45 4www.dmeeu.com - 121


Casting Resins &<strong>Series</strong> 40Chemical ProductsBXSHot Sprue (HS)• suited for all materials• gating into the sub <strong>runner</strong>s• nozzle profile adjustments by the moldmaker requiredRelated to the scope of size (when out of range, special design needed)L H Gate Ø Land60 - 600 65, 70 2 - 6 10,522/12/2010122 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 40Chemical ProductsBi-Met C-Type valve (CV)BXS• suited for all materials• use PNC7518 pneumatic cylinder or HYC4016 hydrauliccylinder• can be used when A < 10°22/12/2010Related to the scope of size (when out of range, special design needed)L H A Gate Ø Land5 560 - 600 65, 70 0° - 10°6 57 5www.dmeeu.com - 123


Casting Resins &<strong>Series</strong> 40Chemical ProductsBXSBi-Met extended C-Type valve (CVE)• suited for all materials• use PNC7518 pneumatic cylinder or HYC4016 hydrauliccylinder• can be used when A < 20°Related to the scope of size (when out of range, special design needed)L H A Gate Ø Land0° - 10° 5, 6, 7 14,060 - 600 65, 7010° - 20° 5, 6, 7 15,222/12/2010124 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 40Chemical ProductsBi-Met C-valve with bushing (CVB)BXS• suited for all materials• use PNC7518 pneumatic cylinder or HYC4016 hydrauliccylinder• can be used when A < 10°• simplifies mold manufacturing22/12/2010Related to the scope of size (when out of range, special design needed)L H A Gate Ø Land- 5, 6, 7 10,360 - 600 65, 700° - 10° 5, 6, 7 18,0www.dmeeu.com - 125


Casting Resins &<strong>Series</strong> 40Chemical ProductsBXSBi-Met extended C-valve with bushing (CVEB)• suited for all materials• use PNC7518 pneumatic cylinder or HYC4016 hydrauliccylinder• can be used when A < 20°• simplifies mold manufacturingRelated to the scope of size (when out of range, special design needed)L H A Gate Ø Lb- 5, 6, 7 13,560 - 600 65, 700° - 20° 5, 6, 7 27,022/12/2010126 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 40Chemical ProductsE-type valve (EV)BXS• suited for crystalline materials• use PNC7518 pneumatic cylinder or HYC4016 hydrauliccylinder• simplifies mold manufacturing22/12/2010Related to the scope of size (when out of range, special design needed)L H Gate Ø Land5 660 - 600 65, 706 67 6www.dmeeu.com - 127


Casting Resins &<strong>Series</strong> 40Chemical ProductsBXSBi-Met W-valve (WV)• suited for low processing temperature amorphous andsemi-crystalline materials• use PNC7518 pneumatic cylinder or HYC4016 hydrauliccylinder• can be used when A < 10°• especially designed for high friction materialRelated to the scope of size (when out of range, special design needed)L H A Gate Ø Land5 565 - 600 65, 70 0° - 10°6 57 522/12/2010128 - www.dmeeu.com


22/12/2010www.dmeeu.com - 129


Casting Resins &<strong>Series</strong> 32Chemical ProductsBXMulti Tip torpedo (MTT)• suited for amorphous and semi-crystalline materials• suited for color changeBottom view: see next pageRelated to the scope of size (when out of range, special design needed)L H D Gate Ø Land50 - 120 45, 50, 55 15 - 17,5 0,8 - 1,5 422/12/2010130 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 32Chemical ProductsMulti Tip torpedo (MTT) - bottom viewBX• Nozzle (dis)assembly from the cavity plate at materialprocess temperature• “B” see previous pageConfiguration AConfiguration BConfiguration CConfiguration D22/12/2010www.dmeeu.com - 131


Casting Resins &<strong>Series</strong> 40Chemical ProductsBXMulti Tip torpedo (MTT)• suited for amorphous and semi-crystalline materials• suited for color changeBottom view: see next pageRelated to the scope of size (when out of range, special design needed)L H D Gate Ø Land50 - 150 45, 50, 55 15 - 17,5 0,8 - 1,5 522/12/2010132 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 40Chemical ProductsMulti Tip torpedo (MTT) - bottom viewBX• Nozzle (dis)assembly from the cavity plate at materialprocess temperature• “B” see previous pageConfiguration AConfiguration BConfiguration CConfiguration DConfiguration EConfiguration F22/12/2010www.dmeeu.com - 133


Casting Resins &ExamplesChemical ProductsInfoEdge Gating• side gating on vertical part walls• available from 1 to 4 gate configurations2 tip 3 tip 4 tipInternally Heated Nozzle• uses a cartridge heater to heat the torpedo, makingheating transfer more effective with less energyMini System• used for small size products which require the nozzles to belocated very closely together• can be used as single nozzle or with a manifold system22/12/2010134 - www.dmeeu.com


Casting Resins &ExamplesChemical ProductsAngled ManifoldInfo• special angled injection <strong>hot</strong> <strong>runner</strong> systemHot Half• fully assembled <strong>hot</strong> <strong>runner</strong> system• suited for frequently cavity changing applications• reduces mold making time and tooling costs• increases productivity22/12/2010www.dmeeu.com - 135


Casting Resins &Valve ActuatorsChemical ProductsPNC4010-01Valve actuator• bolted to the manifold• cooling plate between actuator and manifold• we recommend cooling the actuator after the end ofproduction for min. 15 minutes to avoid overheating dueto heat transfer from the manifoldValve pin ØConnectionsValve pin3,8 mmquick couplingValve pin operationOperationpneumaticOperation pressure 6 - 10 BarFlow rate2 L/minReaction time0,5 secValve pin stroke 10 mmClosing Force754 N (6 Bar)Opening force635 N (6 Bar)G1/8Connectionsa) closingb) openingMediumFlow rateTemperatureConnectionsCoolingcooling water6 L/min30° - 60° CG1/8max. 3 actuators in 1line22/12/2010136 - www.dmeeu.com


Casting Resins &Valve ActuatorsChemical ProductsValve actuatorPNC7518-01• bolted to the manifold• cooling plate between actuator and manifold• we recommend cooling the actuator after the end ofproduction for min. 15 minutes to avoid overheating dueto heat transfer from the manifold22/12/2010Valve pin ØConnectionsAdjustmentValve pin6/8 mmquick coupling± 1,5 mm via adjustmentthreads fromoutsideValve pin operationOperationpneumaticOperation pressure 6 - 10 BarFlow rate12 L/minReaction time0,5 secValve pin stroke 18 mmClosing Force2651 N (6 Bar)Opening force2401 N (6 Bar)G1/8Connectionsa) closingb) openingMediumFlow rateTemperatureConnectionsCoolingcooling water6 L/min30° - 60° CG1/8max. 3 actuators in 1linewww.dmeeu.com - 137


Casting Resins &Valve ActuatorsChemical ProductsPNC7518-02Valve actuator• bolted to the manifold• cooling plate between actuator and manifold• we recommend cooling the actuator after the end ofproduction for min. 15 minutes to avoid overheating dueto heat transfer from the manifoldValve pin ØConnectionsAdjustmentValve pin6/8 mmquick coupling± 1,5 mm via adjustmentthreads fromoutsideValve pin operationOperationpneumaticOperation pressure 6 - 10 BarFlow rate20 L/minReaction time0,5 secValve pin stroke 18 mmClosing Force2651 N (6 Bar)Opening force2401 N (6 Bar)G1/8Connectionsa) closingb) openingMediumFlow rateTemperatureConnectionsCoolingcooling water6 L/min30° - 60° CG1/8max. 3 actuators in 1line22/12/2010138 - www.dmeeu.com


Casting Resins &Valve ActuatorsChemical ProductsValve actuatorHYC2508-01• bolted to the manifold• cooling plate between actuator and manifold• we recommend cooling the actuator after the end ofproduction for min. 15 minutes to avoid overheating dueto heat transfer from the manifold22/12/2010Valve pin ØConnectionsAdjustmentValve pin3,8 mmquick coupling± 1,5 mm via adjustmentthreads fromoutsideValve pin operationOperationhydraulicOperation pressure 40 - 60 BarFlow rate1,5 L/minReaction time0,2 secValve pin stroke 8 mmClosing Force1964 N (40 Bar)Opening force1512 N (40 Bar)G1/8Connectionsa) closingb) openingMediumFlow rateTemperatureConnectionsCoolingcooling water6 L/min30° - 60° CG1/8max. 3 actuators in 1linewww.dmeeu.com - 139


Casting Resins &Valve ActuatorsChemical ProductsHYC4016-01Valve actuator• bolted to the manifold• cooling plate between actuator and manifold• we recommend cooling the actuator after the end ofproduction for min. 15 minutes to avoid overheating dueto heat transfer from the manifoldValve pin ØConnectionsAdjustmentValve pin6/8 mmquick coupling± 1,5 mm via adjustmentthreads fromoutsideValve pin operationOperationhydraulicOperation pressure 40 - 60 BarFlow rate3 L/minReaction time0,5 secValve pin stroke 16 mmClosing Force5027 N (40 Bar)Opening force3365 N (40 Bar)G1/8Connectionsa) closingb) openingMediumFlow rateTemperatureConnectionsCoolingcooling water6 L/min30° - 60° CG1/8max. 3 actuators in 1line22/12/2010140 - www.dmeeu.com


Single Nozzles22/12/2010www.dmeeu.com


Casting Resins &<strong>Series</strong> 15Chemical ProductsSXE-Type torpedo (ET)• suited for amorphous and semi-crystalline materials• not suited for color changeRelated to the scope of size (when out of range, special design needed)L SR Gate Ø Land40 - 135 13, 16, 20 0,8 - 1,5 1122/12/2010142 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 15Chemical ProductsS-Type torpedo (ST)SX• suited for amorphous and semi-crystalline materials• not suited for color change22/12/2010Related to the scope of size (when out of range, special design needed)L SR Gate Ø Land40 - 135 13, 16, 20 0,8 - 1,5 5www.dmeeu.com - 143


Casting Resins &<strong>Series</strong> 15Chemical ProductsSXHot Sprue (HS)• suited for all materials• gating into the sub <strong>runner</strong>s• nozzle profile adjustments by the moldmaker requiredRelated to the scope of size (when out of range, special design needed)L SR Gate Ø Land40 - 135 13, 16, 20 1,0 - 2,5 322/12/2010144 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 15Chemical ProductsE-type torpedo (ET)EX• designed for high processing temperature materials• suited for amorphous and semi-crystalline materials• not suited for color change22/12/2010Related to the scope of size (when out of range, special design needed)L L1 Gate Ø Land SR40 - 135 16 - 60 0,8 - 1,5 11 13, 16, 20www.dmeeu.com - 145


Casting Resins &<strong>Series</strong> 15Chemical ProductsEXS-type torpedo (ST)• designed for high processing temperature materials• suited for amorphous and semi-crystalline materials• not suited for color changeRelated to the scope of size (when out of range, special design needed)L L1 Gate Ø Land SR40 - 135 16 - 60 0,8 - 1,5 5 13, 16, 2022/12/2010146 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 15Chemical ProductsC-type torpedo (CT)EX• designed for high processing temperature materials• suited for amorphous and semi-crystalline materials• suited for color change22/12/2010Related to the scope of size (when out of range, special design needed)L L1 Gate Ø Land SR40 - 135 16 - 60 0,8 - 1,5 5 13, 16, 20www.dmeeu.com - 147


Casting Resins &<strong>Series</strong> 15Chemical ProductsEXC-type torpedo with bushing (CTB)• designed for high processing temperature or fastcrystallization materials• suited for crystalline materials• simplifies mold manufacturing• suited for color changeRelated to the scope of size (when out of range, special design needed)L L1 Gate Ø Land SR40 - 135 16 - 60 0,8 - 1,5 3 13, 16, 2022/12/2010148 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 15Chemical ProductsHot Sprue (HS)EX• designed for high processing temperature or fastcrystallization materials• suited for all materials• gating into the sub <strong>runner</strong>s• nozzle profile adjustments by the moldmaker required22/12/2010Related to the scope of size (when out of range, special design needed)L L1 Gate Ø Land SR40 - 135 16 - 60 1,0 - 2,5 3 13, 16, 20www.dmeeu.com - 149


Casting Resins &<strong>Series</strong> 15Chemical ProductsSXTorpedo Bushing (TB)• designed for high processing temperature engineeringmaterials• gating into the sub <strong>runner</strong>s• nozzle profile adjustments by the moldmaker requiredRelated to the scope of size (when out of range, special design needed)L SR Gate Ø Land50 - 135 13, 16, 20 1,2 - 2,5 6,022/12/2010150 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 15Chemical ProductsTorpedo Bushing (TB)EX• designed for high processing temperature engineeringmaterials• gating into the sub <strong>runner</strong>s• nozzle profile adjustments by the moldmaker required22/12/2010Related to the scope of size (when out of range, special design needed)L L1 SR Gate Ø Land50 - 135 16 - 60 13, 16, 20 1,2 - 2,5 6,0www.dmeeu.com - 151


Casting Resins &<strong>Series</strong> 20Chemical ProductsSXE-Type torpedo (ET)• suited for amorphous and semi-crystalline materials• not suited for color changeRelated to the scope of size (when out of range, special design needed)L SR Gate Ø Land40 - 250 13, 16, 20 1,0 - 2,0 1422/12/2010152 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 20Chemical ProductsS-Type torpedo (ST)SX• suited for amorphous and semi-crystalline materials• not suited for color change22/12/2010Related to the scope of size (when out of range, special design needed)L SR Gate Ø Land40 - 250 13, 16, 20 1,0 - 2,0 6www.dmeeu.com - 153


Casting Resins &<strong>Series</strong> 20Chemical ProductsSXC-Type torpedo (CT)• suited for amorphous and semi-crystalline materials• suited for color changeRelated to the scope of size (when out of range, special design needed)L SR Gate Ø Land40 - 250 13, 16, 20 1,0 - 2,0 622/12/2010154 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 20Chemical ProductsC-type torpedo with bushing (CTB)SX• suited for crystalline materials• simplifies mold manufacturing• suited for color change22/12/2010Related to the scope of size (when out of range, special design needed)L SR Gate Ø Land40 - 250 13, 16, 20 1,0 - 2,0 4www.dmeeu.com - 155


Casting Resins &<strong>Series</strong> 20Chemical ProductsSXHot Sprue (HS)• suited for all materials• gating into the sub <strong>runner</strong>s• nozzle profile adjustments by the moldmaker requiredRelated to the scope of size (when out of range, special design needed)L SR Gate Ø Land40 - 250 13, 16, 20 1,0 - 2,5 422/12/2010156 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 20Chemical ProductsE-type torpedo (ET)EX• designed for high processing temperature materials• suited for amorphous and semi-crystalline materials• not suited for color change22/12/2010Related to the scope of size (when out of range, special design needed)L L1 Gate Ø Land SR40 - 250 16 - 60 1,0 - 2,0 14 13, 16, 20www.dmeeu.com - 157


Casting Resins &<strong>Series</strong> 20Chemical ProductsEXS-type torpedo (ST)• designed for high processing temperature materials• suited for amorphous and semi-crystalline materials• not suited for color changeRelated to the scope of size (when out of range, special design needed)L L1 Gate Ø Land SR40 - 250 16 - 60 1,0 - 2,0 6 13, 16, 2022/12/2010158 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 20Chemical ProductsC-type torpedo (CT)EX• designed for high processing temperature materials• suited for amorphous and semi-crystalline materials• not suited for color change22/12/2010Related to the scope of size (when out of range, special design needed)L L1 Gate Ø Land SR40 - 250 16 - 60 1,0 - 2,0 6 13, 16, 20www.dmeeu.com - 159


Casting Resins &<strong>Series</strong> 20Chemical ProductsEXC-type torpedo with bushing (CTB)• designed for high processing temperature materials• suited for crystalline materials• simplifies mold manufacturing• not suited for color changeRelated to the scope of size (when out of range, special design needed)L L1 Gate Ø Land SR40 - 250 16 - 60 1,0 - 2,0 4 13, 16, 2022/12/2010160 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 20Chemical ProductsHot Sprue (HS)EX• designed for high processing temperature or fastcrystallization materials• suited for all materials• gating into the sub <strong>runner</strong>s• nozzle profile adjustments by the moldmaker required22/12/2010Related to the scope of size (when out of range, special design needed)L L1 Gate Ø Land SR40 - 250 16 - 60 1,0 - 2,5 4 13, 16, 20www.dmeeu.com - 161


Casting Resins &<strong>Series</strong> 20Chemical ProductsEXTorpedo Bushing (TB)• designed for high processing temperature engineeringmaterials• gating into the sub <strong>runner</strong>s• nozzle profile adjustments by the moldmaker requiredRelated to the scope of size (when out of range, special design needed)L L1 SR Gate Ø Land40 - 250 16 - 60 13, 16, 20 1,5 - 3,0 4,022/12/2010162 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 20Chemical ProductsTorpedo Bushing (TB)SX• designed for high processing temperature engineeringmaterials• gating into the sub <strong>runner</strong>s• nozzle profile adjustments by the moldmaker required22/12/2010Related to the scope of size (when out of range, special design needed)L SR Gate Ø Land40 - 250 13, 16, 20 1,5 - 3,0 6,0www.dmeeu.com - 163


Casting Resins &<strong>Series</strong> 25Chemical ProductsSXE-Type torpedo (ET)• suited for amorphous and semi-crystalline materials• not suited for color changeRelated to the scope of size (when out of range, special design needed)L SR Gate Ø Land50 - 350 13, 16, 20 1,2 - 2,5 1722/12/2010164 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 25Chemical ProductsS-Type torpedo (ST)SX• suited for amorphous and semi-crystalline materials• not suited for color change22/12/2010Related to the scope of size (when out of range, special design needed)L SR Gate Ø Land50 - 350 13, 16, 20 1,2 - 2,5 7,5www.dmeeu.com - 165


Casting Resins &<strong>Series</strong> 25Chemical ProductsSXC-Type torpedo (CT)• suited for amorphous and semi-crystalline materials• suited for color changeRelated to the scope of size (when out of range, special design needed)L SR Gate Ø Land50 - 350 13, 16, 20 1,2 - 2,5 7,722/12/2010166 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 25Chemical ProductsC-type torpedo with bushing (CTB)SX• suited for crystalline materials• simplifies mold manufacturing• suited for color change22/12/2010Related to the scope of size (when out of range, special design needed)L SR Gate Ø Land50 - 350 13, 16, 20 1,2 - 2,5 5www.dmeeu.com - 167


Casting Resins &<strong>Series</strong> 25Chemical ProductsSXHot Sprue (HS)• suited for all materials• gating into the sub <strong>runner</strong>s• nozzle profile adjustments by the moldmaker requiredRelated to the scope of size (when out of range, special design needed)L SR Gate Ø Land50 - 350 13, 16, 20 1,5 - 3,5 522/12/2010168 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 25Chemical ProductsTorpedo Bushing (TB)SX• designed for high processing temperature engineeringmaterials• gating into the sub <strong>runner</strong>s• nozzle profile adjustments by the moldmaker required22/12/2010Related to the scope of size (when out of range, special design needed)L SR Gate Ø Land50 - 350 13, 16, 20 1,8 - 3,5 8,0www.dmeeu.com - 169


Casting Resins &<strong>Series</strong> 25Chemical ProductsEXTorpedo Bushing (TB)• designed for high processing temperature engineeringmaterials• gating into the sub <strong>runner</strong>s• nozzle profile adjustments by the moldmaker requiredRelated to the scope of size (when out of range, special design needed)L L1 SR Gate Ø Land50 - 350 20 - 80 13, 16, 20 1,8 - 3,5 8,022/12/2010170 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 25Chemical ProductsE-type torpedo (ET)EX• designed for high processing temperature materials• suited for amorphous and semi-crystalline materials• not suited for color change22/12/2010Related to the scope of size (when out of range, special design needed)L L1 Gate Ø Land SR50 - 350 20 - 80 1,2 - 2,5 17 13, 16, 20www.dmeeu.com - 171


Casting Resins &<strong>Series</strong> 25Chemical ProductsEXS-type torpedo (ST)• designed for high processing temperature materials• suited for amorphous and semi-crystalline materials• not suited for color changeRelated to the scope of size (when out of range, special design needed)L L1 Gate Ø Land SR50 - 350 20 - 80 1,2 - 2,5 7,5 13, 16, 2022/12/2010172 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 25Chemical ProductsC-type torpedo (CT)EX• designed for high processing temperature materials• suited for amorphous and semi-crystalline materials• suited for color change22/12/2010Related to the scope of size (when out of range, special design needed)L L1 Gate Ø Land SR50 - 350 20 - 80 1,2 - 2,5 7,7 13, 16, 20www.dmeeu.com - 173


Casting Resins &<strong>Series</strong> 25Chemical ProductsEXC-type torpedo with bushing (CTB)• designed for high processing temperature materials• suited for crystalline materials• simplifies mold manufacturing• suited for color changeRelated to the scope of size (when out of range, special design needed)L L1 Gate Ø Land SR50 - 350 20 - 80 1,2 - 2,5 5 13, 16, 2022/12/2010174 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 25Chemical ProductsHot Sprue (HS)EX• designed for high processing temperature or fastcrystallization materials• suited for all materials• gating into the sub <strong>runner</strong>s• nozzle profile adjustments by the moldmaker required22/12/2010Related to the scope of size (when out of range, special design needed)L L1 Gate Ø Land SR50 - 350 20 - 80 1,5 - 3,5 5 13, 16, 20www.dmeeu.com - 175


Casting Resins &<strong>Series</strong> 32Chemical ProductsSXE-Type torpedo (ET)• suited for amorphous and semi-crystalline materials• not suited for color changeRelated to the scope of size (when out of range, special design needed)L Gate Ø Land SR60 - 500 1,5 - 2,5 20 13, 16, 2022/12/2010176 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 32Chemical ProductsS-Type torpedo (ST)SX• suited for amorphous and semi-crystalline materials• not suited for color change22/12/2010Related to the scope of size (when out of range, special design needed)L Gate Ø Land SR50 - 500 1,5 - 2,5 9,5 13, 16, 20www.dmeeu.com - 177


Casting Resins &<strong>Series</strong> 32Chemical ProductsSXC-Type torpedo (CT)• suited for amorphous and semi-crystalline materials• suited for color changeRelated to the scope of size (when out of range, special design needed)L SR Gate Ø Land50 - 500 13, 16, 20 1,5 - 2,5 9,522/12/2010178 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 32Chemical ProductsC-type torpedo with bushing (CTB)SX• suited for crystalline materials• simplifies mold manufacturing• suited for color change22/12/2010Related to the scope of size (when out of range, special design needed)L SR Gate Ø Land50 - 500 13, 16, 20 1,5 - 2,5 6www.dmeeu.com - 179


Casting Resins &<strong>Series</strong> 32Chemical ProductsSXHot Sprue (HS)• suited for all materials• gating into the sub <strong>runner</strong>s• nozzle profile adjustments by the moldmaker requiredRelated to the scope of size (when out of range, special design needed)L SR Gate Ø Land50 - 500 13, 16, 20 1,5 - 5,0 7,522/12/2010180 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 32Chemical ProductsTorpedo Bushing (TB)SX• designed for high processing temperature engineeringmaterials• gating into the sub <strong>runner</strong>s• nozzle profile adjustments by the moldmaker required22/12/2010Related to the scope of size (when out of range, special design needed)L SR Gate Ø Land50 - 500 13, 16, 20 2,0 - 5,0 10,0www.dmeeu.com - 181


Casting Resins &<strong>Series</strong> 32Chemical ProductsEXTorpedo Bushing (TB)• designed for high processing temperature engineeringmaterials• gating into the sub <strong>runner</strong>s• nozzle profile adjustments by the moldmaker requiredRelated to the scope of size (when out of range, special design needed)L L1 SR Gate Ø Land50 - 500 20 - 100 13, 16, 20 2,0 - 5,0 10,022/12/2010182 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 32Chemical ProductsE-type torpedo (ET)EX• designed for high processing temperature materials• suited for amorphous and semi-crystalline materials• not suited for color change22/12/2010Related to the scope of size (when out of range, special design needed)L L1 Gate Ø Land SR60 - 500 20 - 100 1,5 - 2,5 20 13, 16, 20www.dmeeu.com - 183


Casting Resins &<strong>Series</strong> 32Chemical ProductsEXS-type torpedo (ST)• designed for high processing temperature materials• suited for amorphous and semi-crystalline materials• not suited for color changeRelated to the scope of size (when out of range, special design needed)L L1 Gate Ø Land SR50 - 500 20 - 100 1,5 - 2,5 9,5 13, 16, 2022/12/2010184 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 32Chemical ProductsC-type torpedo (CT)EX• designed for high processing temperature materials• suited for amorphous and semi-crystalline materials• suited for color change22/12/2010Related to the scope of size (when out of range, special design needed)L L1 Gate Ø Land SR50 - 500 20 - 100 1,5 - 2,5 9,5 13, 16, 20www.dmeeu.com - 185


Casting Resins &<strong>Series</strong> 32Chemical ProductsEXC-type torpedo with bushing (CTB)• designed for high processing temperature materials• suited for crystalline materials• simplifies mold manufacturing• suited for color changeRelated to the scope of size (when out of range, special design needed)L L1 Gate Ø Land SR50 - 500 20 - 100 1,5 - 2,5 6 13, 16, 2022/12/2010186 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 32Chemical ProductsHot Sprue (HS)EX• designed for high processing temperature or fastcrystallization materials• suited for all materials• gating into the sub <strong>runner</strong>s• nozzle profile adjustments by the moldmaker required22/12/2010Related to the scope of size (when out of range, special design needed)L L1 Gate Ø Land SR50 - 500 20 - 100 1,5 - 5 7,5 13, 16, 20www.dmeeu.com - 187


Casting Resins &<strong>Series</strong> 40Chemical ProductsSXHot Sprue (HS)• suited for all materials• gating into the sub <strong>runner</strong>s• nozzle profile adjustments by the moldmaker requiredRelated to the scope of size (when out of range, special design needed)L SR Gate Ø Land60 - 600 13, 16, 20 2,0 - 6,0 10,522/12/2010188 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 40Chemical ProductsHot Sprue (HS)EX• designed for high processing temperature or fastcrystallization materials• suited for all materials• gating into the sub <strong>runner</strong>s• nozzle profile adjustments by the moldmaker required22/12/2010Related to the scope of size (when out of range, special design needed)L L1 Gate Ø Land SR60 - 600 25 - 120 2,0 - 6,0 10,5 13, 16, 20www.dmeeu.com - 189


Casting Resins &<strong>Series</strong> 32Chemical ProductsSXMulti Tip torpedo (MTT)• suited for amorphous and semi-crystalline materials• suited for color changeBottom view: see next pageRelated to the scope of size (when out of range, special design needed)L SR D Gate Ø Land50 - 150 13, 16, 20 15 - 17,5 0,8 - 1,5 422/12/2010190 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 32Chemical ProductsMulti Tip torpedo (MTT) - bottom viewSX• Nozzle (dis)assembly from the cavity plate at materialprocess temperature• “B” see previous pageConfiguration AConfiguration BConfiguration CConfiguration D22/12/2010www.dmeeu.com - 191


Casting Resins &<strong>Series</strong> 40Chemical ProductsSXMulti Tip torpedo (MTT)• suited for amorphous and semi-crystalline materials• suited for color changeBottom view: see next pageRelated to the scope of size (when out of range, special design needed)L SR D Gate Ø Land50 - 80 40, 50 , 55 15 - 17,5 0,8 - 1,5 422/12/2010192 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 40Chemical ProductsMulti Tip torpedo (MTT) - bottom viewSX• Nozzle (dis)assembly from the cavity plate at materialprocess temperature• “B” see previous pageConfiguration AConfiguration BConfiguration CConfiguration DConfiguration EConfiguration F22/12/2010www.dmeeu.com - 193


194 - www.dmeeu.com22/12/2010


Single Valve Gate22/12/2010www.dmeeu.com


Casting Resins &<strong>Series</strong> 25Chemical ProductsSXBi-Met C-type valve (CV)• suited for all materials• can be used when A < 10°Related to the scope of size (when out of range, special design needed)L A Gate Ø Land2,0 4,050 - 350 0° - 10°3,0 4,022/12/2010196 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 25Chemical ProductsBi-Met extended C-type valve (CVE)SX• suited for all materials• can be used when A < 20°22/12/2010Related to the scope of size (when out of range, special design needed)L A Gate Ø Land0° - 10° 2,0 , 3,0 8,050 - 35010° - 20° 2,0 , 3,0 8,5www.dmeeu.com - 197


Casting Resins &<strong>Series</strong> 25Chemical ProductsSXBi-Met C-Valve with bushing (CVB)• suited for all materials• can be used when A < 10°• simplifies mold manufacturingRelated to the scope of size (when out of range, special design needed)L A Gate Ø Land- 2,0 , 3,0 6,850 - 3500° - 10° 2,0 , 3,0 12,022/12/2010198 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 25Chemical ProductsBi-Met extended C-Valve with bushing (CVEB)SX• suited for all materials• can be used when A < 20°• simplifies mold manufacturing22/12/2010Related to the scope of size (when out of range, special design needed)L A Gate Ø Land- 2,0 , 3,0 10,850 - 3500° - 20° 2,0 , 3,0 16,0www.dmeeu.com - 199


Casting Resins &<strong>Series</strong> 25Chemical ProductsSXE-type Valve (EV)• suited for crystalline materials• simplifies mold manufacturingRelated to the scope of size (when out of range, special design needed)L Gate Ø Land50 - 3502,0 , 3,0 4,02,0 , 3,0 4,022/12/2010200 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 25Chemical ProductsBi-Met W-Valve (WV)SX• suited for lower processing temperatures of amorphousand semi-crystalline materials• can be used when A < 10°• especially designed for high friction material22/12/2010Related to the scope of size (when out of range, special design needed)L A Gate Ø Land2,0 3,250 - 350 0° - 10°3,0 3,2www.dmeeu.com - 201


Casting Resins &<strong>Series</strong> 32Chemical ProductsSXBi-Met C-type valve (CV)• suited for all materials• can be used when A < 10°Related to the scope of size (when out of range, special design needed)L A Gate Ø Land3,0 4,050 - 500 0° - 10°4,0 4,05,0 4,022/12/2010202 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 32Chemical ProductsBi-Met extended C-type valve (CVE)SX• suited for all materials• can be used when A < 20°22/12/2010Related to the scope of size (when out of range, special design needed)L A Gate Ø Land0° - 10° 3,0 , 4,0 , 5,0 11,560 - 50010° - 20° 3,0 , 4,0 , 5,0 12,2www.dmeeu.com - 203


Casting Resins &<strong>Series</strong> 32Chemical ProductsSXBi-Met C-Valve with bushing (CVB)• suited for all materials• can be used when A < 10°• simplifies mold manufacturingRelated to the scope of size (when out of range, special design needed)L A Gate Ø LB- 3,0 , 4,0 , 5,0 7,560 - 50010° - 20° 3,0 , 4,0 , 5,0 12,522/12/2010204 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 32Chemical ProductsBi-Met extended C-Valve with bushing (CVEB)SX• suited for all materials• can be used when A < 20°• simplifies mold manufacturing22/12/2010Related to the scope of size (when out of range, special design needed)L A Gate Ø Land- 3,0 , 4,0 , 5,0 15,060 - 5000° - 20° 3,0 , 4,0 , 5,0 20,0www.dmeeu.com - 205


Casting Resins &<strong>Series</strong> 32Chemical ProductsSXE-type Valve (EV)• suited for crystalline materials• simplifies mold manufacturingRelated to the scope of size (when out of range, special design needed)L Gate Ø Land3,0 4,550 - 5004,0 4,55,0 4,522/12/2010206 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 32Chemical ProductsBi-Met W-Valve (WV)SX• suited for lower processing temperatures of amorphousand semi-crystalline materials• can be used when A < 10°• especially designed for high friction material22/12/2010Related to the scope of size (when out of range, special design needed)L A Gate Ø Land3,0 4,060 - 500 0° - 10°4,0 4,05,0 4,0www.dmeeu.com - 207


Casting Resins &<strong>Series</strong> 40Chemical ProductsSXBi-Met C-type valve (CV)• suited for all materials• can be used when A < 10°Related to the scope of size (when out of range, special design needed)L A Gate Ø Land5,0 5,060 - 600 0° - 10°6,0 5,07,0 5,022/12/2010208 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 40Chemical ProductsBi-Met extended C-type valve (CVE)SX• suited for all materials• can be used when A < 20°22/12/2010Related to the scope of size (when out of range, special design needed)L A Gate Ø Land0° - 10° 5,0 , 6,0 , 7,0 14,060 - 60010° - 20° 5,0 , 6,0 , 7,0 15,2www.dmeeu.com - 209


Casting Resins &<strong>Series</strong> 40Chemical ProductsSXBi-Met C-Valve with bushing (CVB)• suited for all materials• can be used when A < 10°• simplifies mold manufacturingRelated to the scope of size (when out of range, special design needed)L A Gate Ø LB- 5,0 , 6,0 , 7,0 10,360 - 6000° - 10° 5,0 , 6,0 , 7,0 18,022/12/2010210 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 40Chemical ProductsBi-Met extended C-Valve with bushing (CVEB)SX• suited for all materials• can be used when A < 20°• simplifies mold manufacturing22/12/2010Related to the scope of size (when out of range, special design needed)L A Gate Ø Land- 5,0 , 6,0 , 7,0 13,560 - 6000° - 20° 5,0 , 6,0 , 7,0 27,0www.dmeeu.com - 211


Casting Resins &<strong>Series</strong> 40Chemical ProductsSXE-type Valve (EV)• suited for crystalline materials• simplifies mold manufacturingRelated to the scope of size (when out of range, special design needed)L Gate Ø Land5,0 6,060 - 6006,0 6,07,0 6,022/12/2010212 - www.dmeeu.com


Casting Resins &<strong>Series</strong> 40Chemical ProductsBi-Met W-Valve (WV)SX• suited for lower processing temperatures of amorphousand semi-crystalline materials• can be used when A < 10°• especially designed for high friction material22/12/2010Related to the scope of size (when out of range, special design needed)L A Gate Ø Land5,0 5,060 - 600 0° - 10°6,0 5,07,0 5,0www.dmeeu.com - 213


214 - www.dmeeu.com22/12/2010


22/12/2010www.dmeeu.com - 215


216 - www.dmeeu.com22/12/2010


GENERAL CONDITIONS OF SALE <strong>DME</strong> EUROPE1. CONCLUSION OF CONTRACT - APPLICATIONThe contract is validly entered into and the order is accepted after writtenconfirmation by seller. These sales conditions apply to the exclusion of anyother terms or conditions, unless expressly accepted in writing beforehandby the vendor.Seller has 30 (thirty) days since the reception of the order to accept or torefuse it. During this period, buyer shall not withdraw his order.Absence of any written confirmation of the order shall only be interpretedas being an implicit acceptance in case of performance of the order by seller.2. PAYMENTUnless otherwise agreed in writing, invoices are payable in the statedcurrency within 30 (thirty) days after invoice date to the-bank designatedby seller. Transfer charges are for account of buyer.If buyer does not pay within this term, seller shall automatically have ipsojure and without any prior formal notice, the right to charge legal interestplus 2 % from due date of the invoice. Moreover, in case of late payment,a fixed indemnity corresponding to 10 % of the payable amount shallautomatically be due from the first day following the due date, withoutprejudice to seller’s right to prove higher damage and ask for correspondingindemnity. Should payment be in foreign currency, seller has the right toadapt the foreign currency in case of depreciation-of this foreign currencyin regard of the euro.Should payment of the delivered goods be in instalments, the non-paymentof one of the instalments gives seller the right to terminate the contract. Thepayments, which were done until then, shall remain property of seller asindemnity, without prejudice to the right to claim further damages or to theright to require the performance of the contract.Payment of advance shall not give buyer the right to terminate the contractupon reimbursement of the paid advance, If payment is done by bill ofexchange or check, payment is deemed satisfied only when the bill ofexchange or the check is honoured.Place of payment is always Mechelen even if payment is done with bill ofexchange.3. RETENTION OF TITLEDelivered goods remain property of seller until full payment has beenreceived by seller. The sale of an unpaid item by buyer to a third partyresults in automatic assignment of the debt due by the third party to buyer,inclusively the retention of title, to seller. Seller has then the authority totake any necessary means in order to validly assign towards the third party.Seller may retake unpaid goods at any time and he may inform any clientand/or any subcontractor of buyer about the fact that seller is and remainsthe only owner of the concerned goods until full payment.The purchaser undertakes to carefully keep the goods that have not beenpaid for, and undertakes not to pledge them or use them in any other wayas a guarantee or security. The purchaser shall inform third parties who mayapply any security rights over his assets (such as, but not limited to, thelessor of the premises occupied by the purchaser) that the products are andshall remain the property of the vendor until full payment of all sums owedby the purchaser to the vendor, and in the event of an attachmentor other measures taken by third parties that apply to products for which fullpayment has not yet been made the purchaser undertakes to immediatelyinform the vendor of this to enable him to apply his rights.4. RISKSNotwithstanding the preceding provisions, the risk transfers to buyer assoon as he has the goods at his disposal.5. DISPATCHING OF INSIGNIFICANT VALUEEach dispatch of less than € 50 will be increased with costs of payments andmay,at sellers option, be sent cash on delivery (COD).6. PRICE OFFERS AND PRICE LISTSPrice offers and price lists are without obligation and are subject to changewithout any previous notice.Any information released by seller is delivered in good faith and seller shallnot be responsible for the choice of material and goods.8. DELIVERYDate of delivery is the date when the goods are ready for inspection at theindicated place. Place of origin is Mechelen, Belgium, or any other placeindicated by seller. Seller is not responsible for any late delivery, exceptthose delays due to his own fault or gross negligence.9. RETURNING OF GOODSNo goods can be returned without seller’s previous, express and writtenconsent. If buyer commits an error in ordering, the retaking of goods ispossible only for inventory standard items. Goods must be returned within 15(fifteen) days after invoice date and all goods must be in original conditions,’all costs of transport are for buyer, as well as insurance and repacking costs.Special-order goods, marked or used items are non-returnable.10. DEFECTSSeller warrants defects in material and/or workmanship. Warranty is limitedto the replacement or repair, at seller’s option, of any merchandise founddefective during 1 month. This warranty does not include defects due tobuyer’s fault or to abnormal use, bad maintenance, imperfect installation,buyer’s inadequate repair, unforeseeable circumstances or in case changeswere brought to material without previous and express written approval ofseller.Notice of conspicuous defects must be given to seller by registered lettersent within 10 (ten) working days following date of delivery.Notice of hidden defects must be given to seller by registered letter within 10 (ten) working days after date of discovery, and in any case, within a10-month term following date of delivery.Seller is not responsible for any damage and in particular salary and materialcosts, losses, loss of profit or loss of a chance incurred by buyer, unless it isdemonstrated that defect is due to seller’s gross or intentional fault. If selleris responsible for defect, seller has the right either to terminate the contractand to pay back all the invoiced prices or to replace the delivered productwithin a reasonable term. If goods for repair must be transported, costs andrisks of this transport are for buyer.In case seller is responsible for any damage, this will be limited to theforeseeable damage with a maximum amount corresponding to theamount of the product’s invoiced price.Should a third party lodge a claim against seller to obtain payment of anindemnity for a damage for which seller is not responsible in accordancewith the present conditions or for a higher amount than the one seller isresponsible for, buyer will warrant seller against those claims.11. DESCRIPTIONOnly product descriptions used in seller’s latest literature andcorrespondence with buyer, are binding for description of goods.Buyer is responsible for using items in conformity with all regulations,including but not limited to, the safety regulations in force at the place ofuse.12. SPECIFIC ORDERSFor the performance of a special work, the project signed by buyer isbinding to the extent it has been accepted by seller.For the performance of such work, special conditions may be required.In case of any inconsistency between general conditions and specialconditions, the special conditions shall apply. Should special conditions beunclear, they shall be interpreted in light of the general conditions.13. ACT OF GODSeller shall not pay any damage for non-performance or late performanceof his undertakings due to Act of God. Act of God includes in particular andwithout being limited thereto, strike, lock-out, and the non-performance byseller’s suppliers of their undertakings.14. VALIDITY AND INDIVIDUAL CLAUSESIf one or more provisions of these present general conditions are held to beinvalid, the remaining provisions will continue to be valid and enforceable,and parties will agree upon other provisions having an economic effect thatcorresponds closest to the economic effect of the invalid provision(s).22/12/20107. PRICE AND DISPATCHINGAll prices are ex works. Transportation, duties and taxes for account of buyer,unless seller’s previous and express written specification to the contrary.Seller shall send goods by the fastest and most economic way at the risksof buyer. Goods may be insured by seller at buyer’s option, the insurancepremiums are for buyer. Seller is not responsible for the choice of packing.15. WAIVERIn case seller does not exercise one of his rights in accordance with thepresent conditions, this shall not be interpreted as a waiver of these rights.16. APPLICABLE LAW – COMPETENT COURTSThis sales contract will be governed by Belgian law. The competent courtis the Commercial Court of Mechelen, without prejudice to seller’s right tointroduce the case before another competent court.


©2010 <strong>DME</strong> Europe Industriepark Noord G1, B-2800 Mechelen , Belgium - Trade Register Mechelen, VAT BE 0456.932.455.All rights reserved. No part of this publication may be reproduced without the prior permission in writing of <strong>DME</strong> Europe.Content subject to change without prior notice. Terms and conditions of sale see www.dmeeu.comYour contact:<strong>DME</strong> EuropeIndustriepark Noord G12800 Mechelen - BelgiumTel.: +32 15 21 50 11Fax: +32 15 40 51 11dme_europe@dmeeu.comBETel. : +32 15 21 50 21Fax : +32 15 40 51 21dme_benelux@dmeeu.comCZTel.: 800 142 451 - 571 616 320Fax: 800 142 450 - 571 611 996dme_cz@dmeeu.comDETel. : +49 (0)2351 437 00800 664 82 50 - Toll freeFax : +49 (0)2351 437 2200800 664 82 51 - Toll freedme_normalien@dmeeu.comESTel.: 900 900 342 - Toll freeFax: 900 900 343 - Toll freeexpulsores_girona@dmeeu.comExportTel. : +32 15 21 50 17Fax : +32 15 40 51 17dme_export@dmeeu.comFRTel.: +33 1 49 93 92 23Fax: +33 1 49 93 92 22dme_france@dmeeu.comNLTel. : +31 (0)2065 45 571Fax : +31 (0)2065 45 572dme_benelux@dmeeu.comPLTel. : +800 331 1312Fax : +800 331 1313dme_polska@dmeeu.comPTTel.: 800 207 900 - Toll freeFax: 800 207 901 - Toll freeexpulsores_girona@dmeeu.comROTel. : 0800 833 370 - Toll freeFax : 0800 833 371 - Toll freedme_export@dmeeu.comSKTel.: 0800 142 451 -+420 571 616 320Fax: 0800 142 450 -+420 571 611 996dme_cz@dmeeu.comUKTel.: +44 2071 3300 37Fax: +44 2071 3300 36dme_uk@dmeeu.com

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