01 Norphlet Chemical V4.pdf
01 Norphlet Chemical V4.pdf 01 Norphlet Chemical V4.pdf
Stainless Steel and Teflon:The Norphlet Chemical Inc.Emergency ResponseUnited StatesEnvironmental Protection AgencyRegion 6Page 1
- Page 2 and 3: Page 2
- Page 4 and 5: Page 4
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- Page 8 and 9: Page 8
- Page 10 and 11: Tank ContentsTT01TT10TT11TT13TT447,
- Page 12 and 13: Warehouse/Fabrication ShopFacility
- Page 14 and 15: Page 13
- Page 16 and 17: TT-13: NaF Tank with downspout with
- Page 18 and 19: Oh, and did Ihappen tomention …Pa
- Page 20 and 21: Page 19
- Page 22 and 23: Page 21
- Page 24 and 25: 20,000 gallon Frac Tank - Fabricate
- Page 26 and 27: DOT 412 - Poison Inhalation Hazard
- Page 28 and 29: Level A: Liquid Space ActivitiesPag
- Page 30 and 31: New EPA owned Frac Tank - Acid Eats
- Page 32 and 33: Page 31
- Page 34 and 35: JBK Tanker 809 (MC 338) - BeforeEnh
- Page 36 and 37: Summary of Actions Conducted• Rem
- Page 38 and 39: Page 37
- Page 40 and 41: •Page 39
- Page 42 and 43: Summary of Costs• Response Costs
Stainless Steel and Teflon:The <strong>Norphlet</strong> <strong>Chemical</strong> Inc.Emergency ResponseUnited StatesEnvironmental Protection AgencyRegion 6Page 1
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Truck Loading RackHCL Storage TanksTT<strong>01</strong>: AHF TankTT09: EmptyTT10: AHF MixTT11: AHF MixPage 9TT12: EmptyNaOHTT13: NaF Tank
Tank ContentsTT<strong>01</strong>TT10TT11TT13TT447,800 gallons of AHF13,400 gallons AHF Mixture10,659 gal AHF2,298 gal R-132b, 133a,131a,134a443 gal TCE and other organics•10,849 gallons AHF Mixture• 8,211 gal R-132b,133a,131a,134a• 2,069 gal TCE and other organics• 570 gal of AHF2,000 gallons AHF and 4,500 lbs NaF4,000 gallons TrichloroethylenePage 10
TCE TankPage 11
Warehouse/Fabrication ShopFacility PictureRail Loading RackPage 12
Slide 12RO4 Region6 OSC, 5/11/2009
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AHF Tank Valve Leak – Expanding Foam (Pinkish Material AHF)Page 14
TT-13: NaF Tank with downspout with thin metal piecePage 15
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Oh, and did Ihappen tomention …Page 17
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Stack – Release PointFrac Tank – 46tons LimeVacBox –30%NaOH SolutionTote – Alumina (HFScavenger)Carbon – VOC ScavengerPage 22
20,000 gallon Frac Tank – Fabricated for ScrubberPage 23
CaOH (Lime) Slurry Tank prior to release to atmospherePage 24
DOT 412 – Poison Inhalation Hazard CargoTankerMC338 – Specialty Tankers Used by NASA forRocket PropellantPage 25
DOT Special PermitPage 26
Level A: Liquid Space ActivitiesPage 27
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New EPA owned Frac Tank – Acid Eats through walls of lined FracPage 29
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•Page 32
JBK Tanker 809 (MC 338) – BeforeEnhanced Cleaning StepsDana Tanker 1190 (DOT 412) – Prior toEnhanced Cleaning StepsPage 33
Dana Tanker 1190 (DOT 412) –After Re-PassivationJBK Tanker 809 (MC 338) – After Re-PassivationPage 34
Summary of Actions Conducted• Removed materials from on-site tanks, vessels and piping• Decontaminated tanks and piping• Removed materials from on-site laboratoryPage 35
Transfer ConfigurationSolvay Fluorides RailcarPage 36
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•Page 39
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Summary of Costs• Response Costs = $4,438,000• ERRS Costs = $3,928,000• START Costs = $ 385,000• EPA Costs = $ 125,000Page 41
Thanks• Nancy Jones, Althea Foster, Bill Rhotenberry• EQM and Team Sub USES• Kenny Harmon, ADEM• Vic Forte, Former Plant Manager• Jim Crotty, Mayor of <strong>Norphlet</strong>• Bobby Edmonds, Union County Judge• Ken Jones, Union County Sheriff• Kyle Yancey, Union County LEPC• ADEQ• USDOT• Clean Harbors• Eldorado <strong>Chemical</strong>• Miller Trucking• Honeywell• Dupont• NASAPage 42
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