7. setting up and changing-over the zp-2n - Grass

OPERATING INSTRUCTIONSGrassZP-3NThe star in your cabinet

TECHNICAL DATADimensions:Machine’s width for standard modelMachine’s total heightMachine’s depth2070 mm1950 mm1000 mmWeights:Total weight of the basic equipment@ 420 kgBack wall dowel - insertion die fence for wood back wall per set @ 5 kgBack wall dowel - insertion die fence for steel back wall per set @ 5 kgPneumatic Connections:Dust-, water- and oil free air pressureat least 5.5 barMaximum allowable setting of pressure reducermax. 6.5 barMaximum pressure in supply linemax. 10 barPneumatic air used per operating cycle with 6 bar about 5 lPneumatic air used per operating cycle, suction capacity for compressorabout 30 lOther Specifications:Insertion force of each side with 0.6 MPa (6 bar)Maximum cabinet width for standard model(Maximum floor width 980 mm)Special widths available upon request, (Cabinet outer widths 1200 mm, 1400 mm)Maximum back wall height for standard modelSpecial model available upon request, up to 600 mm possible@ 300 KP1070 mm350 mmEmissions values:Sound transmission level when pressing the drawersunder 85 dB/AMaterials which can be used:Zargen Slides 7713, 7813, 79137723, 7823, 79237733, 7833, 7933Zargen lengths: 250, 270, 300, 350*, 400, 450, 470,500, 550*, 600*, 650*, 700*, 715** = only with accessory, see page 11Bottom thicknesses:Back walls:16 mm,10 mm and 13 mm with retrofit kit upon requestWood back wall with 16 mm thicknessSteel back wall, model 7608 ST-R2The star in your cabinet

TABLE OF CONTENTS1. General 5-61-001 List of illustrations 51-002 Manufacturer information 61-003 Copyright information 61-004 Terms of the guarantee 62. Safety Information 7-92-001 Safety information 72-002 Usage, according to regulations 72-003 Other risks, according to EN 292-2 82-004 Safety devices 82-005 Description of stickers 92-006 Danger- and safety measures 93. Description of Products 10-113-001 Usage 113-002 Identification of products 113-003 Basic equipment 113-004 Standard accessories 10-113-005 Special accessories 114. Description of Machine Components 12-214-001 Overview of numbered individual components 12-134-002 Description of individual assembly components 12-174-003 Description of operating elements 18-194-004 Functions of the ZP-2N - Producing drawers with the ZP-2N 20-215. Shipping and Installation of Machines, Service Personnel 22-235-001 Shipping and storage requirements, Center of gravity 225-002 Space and environment requirements 235-003 Assembly at the final installation site 235-004 Requirements of operating personnel 236. Start-Up 24-256-001 Pneumatic connection 256-002 Pneumatic diagram 24-25The star in your cabinet3

TABLE OF CONTENTS7. Setting Up and Changing-Over the ZP-2N 26-337-001 Checking the wood parts 26-277-002 Mounting the index stops 28-297-003 Mounting a second or third stop system 28-297-004 Setting the drawer width 30-317-005 Changing to another drawer width 30-317-006 Changing to another Zargen slide height 337-007 Changing to another Zargen slide length 32-337-008 Setting the back wall height stops 32-337-009 Setting the back wall thickness 34-357-010 Setting the bottom thickness 34-357-011 Changing over from a wood back wall to a steel back wall 36-377-012 Changing over to Zargen lengths 350 / 550 / 600-715 36-378. Trouble Shooting and Problem Solving 38-398-001 Gap between drawer front and Zargen slide 388-002 Gap between drawer bottom and Zargen slide 388-003 Gap between drawer bottom and drawer back wall 388-004 Gap between drawer bottom and drawer back wall 388-005 Gap between Zarge slide and back wall inside the drawer 388-006 Back wall dowels are` not inserted properly 398-008 Drawer cannot be removed easily from the ZP-2N Zargen press 399. Maintenance and Care 409-001 Maintenance plan - Checklist 409-002 Care information 4010. Miscellaneous 41-5210-001 Guarantee certificate 41-4210-002 Disposal form 43-4410-003 Resale form 45-4610-004 Questionnaire 1 47-4810-005 Questionnaire 2 49-5010-006 List of Grass distributors 51-524The star in your cabinet

LIST OF ILLUSTRATIONS1-001 List of IllustrationsIllustration Description page3-006 Miscellaneous standard accessories 104-001-01 General overview of the ZP-2N 124-002-01 Pneumatic control system 124-002-02 Unit, right 144-002-03 Back wall dowel - Insertion die fence 144-002-04 Stop system for drawer width 144-002-05 Unit, left 164-002-06 Compression strip 164-003-01, 02, 03 Operating elements 184-004-01/.../06 Producing a drawer 205-001-01 Center of gravity of the Zargen slide press ZP-2N 226-002-01 Pneumatic diagram 247-001-01 Control dimensions for the drawer back walls for Nova Zargen 267-001-01 Control dimensions for the drawer bottoms for Nova Zargen 267-002-01 Mounting the index stops 287-003-01 Setting the drawer width 287-004-01, 02 Setting the drawer width 307-007-01 Changing to another Zargen slide length 327-008-01 Setting the back wall height stops 327-009-01 Setting the back wall thickness 347-011-01 Changing over from a wood back wall to a steel back wall 367-012-01 Changing over to Zargen lengths 350 / 550 / 600 -715 36The star in your cabinet5

1. GENERAL INFORMATION1-002 Manufacturer informationGrass GmbH Tel. 0 55 78 / 701 - 0Grass Platz 1 Fax. 0 55 78 / 701 - 596973 HoechstAustria1-003 Copyright informationThe manufacturer has exclusive copyrights of these documents. Any means ofcopying, even extracts, is permitted only with the permission of the manufacturer,unless the operating instructions are copied specifically for the purpose of utilizing the ZP-2N.1-004 Terms of the GuaranteeThe delivered ZP-2N comes with a guarantee that is within the scope of the „General Terms of Guarantees inthe Association of the Machinery and Steel Construction Industry.“ Misuse of the product, repairs by unauthorizedor untrained personnel, use of unauthorized replacement parts or accessories without written approvalfrom the manufacturer invalidate any guarantee claims.We reserve the right to make technical and optical modifications for whatever reason. When the machine isshipped from the manufacturing plant, it meets the latest regulations and technical standards.The manufacturer is under no obligation to modify machines free of charge because of changed specifications.To make a guarantee claim, please contact an authorized Grass representative or an authorized Grass distributorand give them the machine model and number. Lists of representatives and distributors can be foundin Section 10-006.Guarantee claims will only be honored if the guarantee certificate was filled out completely and sent to themanufacturer. The guarantee form is in section 10-001.The guarantee and warranty include exclusively the replacement of defective parts.Not included in the guarantee are:- shipping damages (These damage claims should be filed with the postal service, the railwaycompany or the shipping company.), natural wear and tear of parts,- damages resulting from negligence of safety regulations,- damages resulting from inappropriate handling or misuse of the ZP-2N,- damages to or from the work material,- reimbursement of down time,- loss of earnings or wages because of a defective ZP-2N,- installation time, driving time or travel expenses.6The star in your cabinet

2. SAFETY INFORMATION2-001 Safety Information- It is the responsibility of the owners of the machines or their authorized personnel to make sure that onlyproperly trained personnel operate the machine.- The pneumatic connection lines are to be installed correctly and are to be protected from damagingeffects. (For example, in cable channels, conduits, or something similar).- The safety devices, which are included in the shipment, must always be utilized according toSection 2-004 and must not be by-passed or rendered inoperable.- During service or maintenance work, the air pressure supply lines must be separated from the machine(for example by quick coupling or stop valve with automatic forced ventilation).- Before operating the machine again, check all safety devices thoroughly to make certain that they arefunctioning properly. Replace damaged parts only with authorized parts.- Keep the workplace and surrounding area clean. Messy and disorganized workplaces increase therisk of injury.- The work area must be completely dry. Do not use the machine outside and, especially, do not leavethe machine out in the rain.- Keep unauthorized people away from the machine.- Only one person shall operate the machine at a time.2-002 Recommended Usage- The Grass Zargen press, model ZP-2N, is to be used expressly for the insertion of theGrass Zargen System Nova on a wooden bottom, wooden back wall or a steel back wall. Solid woodand other wood derived materials can be used. Other uses are not specified or allowed; thus, themanufacturer is not liable for resulting damages. The user alone assumes all risks.- The user must conform to the operating instructions when determining the appropriate usages.- The machine shall only be operated, serviced and maintained by trained and authorized persons.- The original set-up may not be modified without the express consent of Grass, Inc.The star in your cabinet7

2. SAFETY INFORMATION2-003 Risks according to EN 292-2The Zargen press, model ZP-2N, is manufactured in accordance with the present state of technology andcurrent safety and technical directives. Still, there remain risks to the life and health of the operators or ofthird parties, and damages to the machine and other material assets.Other risks consists of:- operation of the machine by unqualified personnel,- operation of the machine without the required and recommended safety devices,- additional people being in the work area of the operating machine,- handling a machine that has not been properly secured and turned off and the compressed airsystem disconnected,- not maintaining the procedural instructions which are described in Section 7-0, which concerns operatingthe ZP-2N,- the malfunction of control elements ( series construction components specified manufacturer)These risks can be reduced if the operators and owners comply with Section 2-0 and Section 7-0.2-004 Safety DevicesSafety devices and danger notices, etc. serve to ensure safety and may NOT, in any case be removed or bemade inoperable.- The pneumatic-filter-reducing regulator prevents the machine from overloading.- The 2-handed pneumatic valve prevents an unintentional stroke disengagement or release.Pneumatic diagram, Section 4-0068The star in your cabinet

2. SAFETY INFORMATION2-005 Description of StickersThis sticker indicates conformity with theEuropean Community agreement.Prohibitive sign: Only one person shall operate themachine at a time.Warning sign: Danger of crushing. Keep hands or otherobjects clear.Operating instructions: Read information thoroughly.2-006 Dangers and Safety MeasuresDangersSafety MeasuresForward feed mechanismno automatic forwarding feed movementRisk of impactThis is not applicable because the stroke motion is slow.Tool unitThe forward feed for the stroke motion is activated bybuttons with collar, two-handed non locking switch.This meets the safety guidelines EN 294 with regard tothe risks.Control systemunexpected stroke disengagementnon locking button with collar2-handed safety controlControl system defectUse only authorized replacement partsThe star in your cabinet9

3. DESCRIPTION OF PRODUCTS3-001 UsageThe Zargen press ZP-2N is designed exclusively for pressing and inserting the Grass Zargen System Nova slidewith a wood back wall or a steel back wall and a wood bottom . Instead of solid wood, other materials derivedfrom wood, such as particle board, MDF-boards, glued and bonded woods, etc. can be used. The manufacturerguarantees smooth and problem free operation for these usages with the machine. Violations or misusemay result in injuries to the machine operators or to damages to the machine or work pieces.3-002 Identification of ProductsAll machines are provided with an identification plate on which the manufactured year, the machine numberand model, as well as the required pneumatic pressure, are listed. There is also a sticker label on the machineframe that has the machine identification.3-003 Basic EquipmentThe Zarge press ZP-2N , completely installed, consists of:- a stabile durable machine frame,- a rigid insertion unit, left,- over the index stops, there is a movable insertion unit, right,- a stop system with index stops for 5 drawer widths ( expandable by means of additional index stopson the existing stop system or by means of a second or third stop system)- complete pneumatic control system with 2-handed safety control system,- a bottom support for all drawer lengths which can be set by indexed bore holes- a back wall support with stops for 3 back wall heights- grip insertion device for Zargen lengths 235, 270, 300, 400, 450, 470, 500- complete operating instructions,- tool kit, consisting of 13 mm and 17 mm open-ended fork wrench, an adjustment gauge for front stops andone of each of these size Allen key wrenches: 2.5 mm, 3 mm, 4 mm, 5 mm, 6 mm.- back wall dowel - insertion die fence, left and right, for wood back wall and Zarge Nova-Classic 3-004Standard AccessoriesDescriptionArticle NumberFront height stop ( back wall height stop)88918 = 1 pieceBack wall dowel - Insertion die fence, left and right for wood back wall - Nova-Classic 92602 = 1 pairBack wall dowel - Insertion die fence, left and rightfor wood back wall - Nova-Deluxe 93587 = 1 pairBack wall dowel - Insertion die fence, left and right for steel rack wall 7 x 23 - Nova-Classic 92603 = 1 pairBack wall dowel - Insertion die fence, left and right for steel rack wall 7 x 23 - Nova-Deluxe 93588 = 1 pairIndex stops for additional drawer widths92604 = 1 pieceSecond stop system with 5 index stops for additional drawer widths92605 = 1 setThird stop system with 5 index stops for additional drawer widths92606 = 1 setRetrofit kit for grip insertion stamps, left and right, length 35093594 = 1 setRetrofit kit for grip insertion stamps, left and right, length 55093595 = 1 setRetrofit kit for grip insertion stamps, left and right, length 600, 650, 700, 71592328 = 1 setChange-over kit for 10 mm or 13 mm bottom thickness available upon request ...........3-005 Special AccessoriesVarious special accessories are available upon request.For example, a fence for the Zargen press for the backside to prevent reaching into the ZP-2N.The star in your cabinet11

4. DESCRIPTION OF MACHINE COMPONENTSIllustration 4-001-01Illustration 4-002-0112The star in your cabinet

4. DESCRIPTION OF MACHINE COMPONENTS4-001 Overview of numbered individual parts Illustration 4-001-011. Machine frame2. Left hand lever3. Right hand lever4. Left back wall insertion cylinder5. Right back wall insertion cylinder6. Compressed air regulator7. Left starting valve8. Right starting valve9. 2-handed safety control valve - pneumatic10. 5/2 directional control pneumatic valve for cylinder11. Left support12. Right support13. Left unit carrier14. Right unit carrier for all drawer widths, adjustable15. Back wall dowel - compression die fence, left, adjustable for all lengths16. Back wall dowel - compression die fence, right, adjustable for all lengths17. Left bottom support, adjustable for all lengths18. Right bottom support, adjustable for all lengths19. Back wall height stops20. Left back wall support with 3 back wall height stops21. Right back wall support with 3 back wall height stops22. Adjustable feet, to balance floor unevenness4-002 Description of individual assembly partsPneumatic control system Illustration 4-002-014. Cover valve to set the timing for the insertion of the bottom grips5. Cover valve to set the timing for the backing up of the back wall dowel insertion die fence6. 2-handed control valve block, which switches on only when both start buttons are activatedsimultaneously within 0.5 seconds7. 5/2 directional control valve to steer the back wall dowel insertion cylinder (Pos. 9)8. 5/2 directional control valve to steer the bottom grips insertion cylinder9. Pneumatic cylinder to insert the back wall dowels.The star in your cabinet13

4. DESCRIPTION OF MACHINE COMPONENTSIllustration 4-002-02 Illustration 4-002-03Illustration 4-002-0414The star in your cabinet

4. DESCRIPTION OF MACHINE COMPONENTS4-002 Description of individual assembly partsRight unit Illustration 4-002-021. Index pin to position the unit carrier to a preset position ( drawer width )2. Clamping lever to position the unit carrier to another desired position ( to compress the drawer for specialproductions, samples ...)3. Toggle lever with handle to open and close the unit. In the closed position the dead point of the toggle leveris marginally exceeded. > We recommend leaving the unit closed.4. Handle to open and close5. Start button - 3/2 directional control pneumatic valve, Pos. 2/3 in the pneumatic diagram6. Insertion cylinder for the back wall dowel, Pos. 9 in the pneumatic diagram7. Insertion cylinder for the bottom grips, Pos. 10 (12) in the pneumatic diagram8. Rapid air ventilation, Pos. 13 in the pneumatic diagram9. Bottom support - adjustable by the index for all Zargen lengths10. Insertion mechanism for the bottom grips of the Zargen slides11. Unit supportBack wall dowel insertion die fence Illustration 4-002-031. Index pin to position the back wall dowel insertion die fence to the corresponding position of the drawer’slengths2. Spring loaded pressing bolts ensure that during the compression the drawer back wall fits securelyto the bottom.3. Pressing component made of plastic. The shape varies for the Nova Classic and the Nova Deluxe4. Insertion screw for back wall dowel for Zargen 7733, 7833, 79335. Insertion screw for back wall dowel for Zargen 7723, 7823, 79236. Insertion screw for back wall dowel for Zargen 7713, 7813, 79137. Indexed bore holes for various Zargen lengthsStop system for drawer widths Illustration 4-002-041. Stop retainer2. Stop retainer3. Stop bar with thread M16 X 1.54. Index stop, clamped with M8 setscrew, adjustable with a 4 mm Allen key, can be be set in indexeddistances of at least 40 mm. Mounting additional stops is possible ( see Section 7-002 and 7-003 )5. Index pin, engaged in index stops6. Hexagon nut, to adjust the entire stops in a direction; for example, if, changing the cabinet thickness, all thebottom widths change.7. Safety screw10. Unit support11. Setting screw to set the over closing of the toggle leverThe star in your cabinet15

4. DESCRIPTION OF MACHINE COMPONENTSIllustration 4-002-05 Illustration 4-002-0616The star in your cabinet

4. DESCRIPTION OF MACHINE COMPONENTS4-002 Description of individual assembly partsLeft unit Illustration 4-002-051. Toggle lever with handle to open and close the unit. In the closed position the dead point of thetoggle lever is marginally exceeded. > We recommend leaving the unit closed.2. Handle to open and close.3. Start button - 3/2 directional control pneumatic valve, Pos. 2/3 in the pneumatic diagram4. Insertion cylinder for the bottom grips, Pos. 10 (12) in the pneumatic diagram5. Rapid air ventilation, Pos. 13 in the pneumatic diagram6. Bottom support - adjustable by the index for all Zargen lengths7. Insertion mechanism for the bottom grips of the Zargen slides8. Pressing strip, to press the Zargen slides into the drawers9. Back wall dowel insertion die fence10. Pressing component to press the Zargen slide to the drawer bottom.11. Identification plate with the machine number, the year manufactured and the machine modelPressing strip Illustration 4-002-061. Pressing strips made of plastic with exposure for the track roller with single extension TAR.2. Pressing component of the back wall dowel insertion die fence3. Position of the bottom grip insertion stampThe pressing strip „1“ is set with the 4 set screws with 3 mm Allen key wrench, so that the pressing component andthe pressing strip simultaneously press the Zargen slide to the bottom. Be careful that the bottom grip insertion stamppresses the bottom grips of the Zargen slide in about the center.The star in your cabinet17

4. DESCRIPTION OF MACHINE COMPONENTSIllustration 4-003-01Illustration 4-003-02 Illustration 4-003-0318The star in your cabinet

4. DESCRIPTION OF MACHINE COMPONENTS4-004 Description of the Operating ElementsLeft and right toggleIllustration 4-003-01 „1“The toggle lever opens and closes the Zargen press.Place all individual components in the Zargen press’ open position.Compress all individual components to a complete drawer in the Zargen press’ closed position.Take the finished drawer out of the Zargen press in the open position.Index pin - Drawer widthIllustration 4-003-01 „2“The index pin positions the machine for preset drawer widths.Clamping lever - Drawer widthIllustration 4-003-03 „3“Both clamping levers ( upper and lower ) position the machine to another desiredposition. ( for example, for a sample )Index pin - Back wall dowel - Insertion die fenceIllustration 4-003-02 „4“Both index pins ( left and right ) position the back wall dowel - insertion die fence in indexed bore holesfor all available drawer lengths.Index pin - Bottom supportIllustration 4-003-01 „5“Both index pins ( left and right ) position the bottom support in indexed bore holes for all availabledrawer lengths.Left and right start buttonsIllustration 4-003-01 „6“By activating both start buttons simultaneously ( within 0.5 second ), the compression process is released.Back wall height stopsIllustration 4-003-02 „7“As needed, the stop pins can be pressed up ( in use) and down ( not in use)The star in your cabinet19

NOTES20The star in your cabinet

4. DESCRIPTION OF MACHINE COMPONENTS4-004 Functions of the ZP-2N - Producing Drawers with the ZP-2NAll machines manufactured since 1995 are equipped with a pneumatic 2-handed safety control system.The compression cycle first begins when both start buttons are operated simultaneously (within 0.5 second).After one of the start buttons is released, both compression slides return to their starting positions. The startbuttons may only be activated when the toggle lever is completely closed.Sequence of the operating cycle:- Change over to the corresponding drawer width according to Section 7-005.- Open both toggle levers. Illustration 4-003-01- Change over to the corresponding Zargen length according to Section 7-005.- Push the stop pin of the corresponding back wall height stop „2“ (Illustration 4-003-07) up.- Place the drawer bottom with the bottom groove towards the machine operator.- Place the drawer back wall with the dowel bore holes up and the back wall lower edge towards themachine operator.- Load both Zargen slides.- Close both toggle levers (Illustration 4-003-01)- Press both start buttons (Illustration 4-003-07)(simultaneously within 0.5 seconds - 2-handed control system).- Now the compression process begins.Both back wall dowel - insertion die fences move downward; the back wall dowels are pressed into the backwall bore holes.After the dowels are inserted, the compression process begins pressing all the bottom grips in theZargen until they are completely inserted.(time dependent control - time can be set. - see pneumatic diagram 6-002-01)- The compression process has ended. Release both start buttons. The grip insertionstamps go back; both compression slides move upward.(time dependent control - time can be set. - see pneumatic diagram 6-002-01)- Wail until both back wall compression die fences have reached the highest position- Open both toggle levers- Remove the completely assembled drawer.Note:If the drawers to be pressed together are using the Grass Railing System 7107 and 7607, in connection to ahigher back wall, we recommend that the respective railing fasteners should be mounted before placing theback wall in the Zargen press.The star in your cabinet21

5. SHIPPING AND INSTALLATION5-001 Shipping and Storage RequirementsThe Zargen press ZP-2N is shipped unpacked. The machine is completely assembled.Protect the unpacked machine during the shipping process and storage from moistureand humidity. The operating sides sprayed with an anticorrosive substance. The machine can be transportedby both transverse bars about 10 cm above the floor in the center of a low lift platform truck.The storage temperature should range between -20 degrees C to + 50 degrees C.Warning:This machine’s center of gravity is quite high (see Illustration 5-001-01). Duringshipping there is the risk that the machine may fall over.This machine must be secured against falling during shipping.Whenever lifting or shipping the ZP-2N (with a low lift platform truck or a fork lift truck),extra care and caution must be used."S"~ 1200~ 550~ 1035 ~ 1035Illustration 5-001-0122The star in your cabinet

5. SHIPPING AND INSTALLATION5-002 Space and Environment RequirementsThe necessary space requirements depend on the quantity of the available individual assembly componentsand the quantity of the stored finished drawers.The minimum depth dimensions required are about 200 cm.The minimum width dimensions required are about 250 cm.The machine must be kept in a dry room away from humidity and moisture.The surrounding temperature of the operating machine should be between +10 degrees Celsius and+40 degrees Celsius.The relative humidity should in the range of 10% to 80% and should be non condensing.The machine may malfunction or become damaged with large deviations in extreme environmental conditions.5-003 Assembly at the Final Installation SiteThe Zargen press is shipped to its final installation site with a low lift platform truck or a fork lift truck. Oncethere, the dual sided shipping security wood beams are dismantled. The machine is placed on the floor.Please make sure the machine is on a level surface.If need be, the Zargen press ZP-2N can be leveled out with the positioning feet (with a 17 mm open-end forkwrench). We strongly recommend bolting or screwing the machine to the floor; fastening products areavailable as a special accessory from Grass Inc.Note:In order to avoid having a dangerous position behind the Zargen press, comply with the following measures:Recommended:a) Place the Zargen press as closely to a wall as possible, orb) Attach a closure on the side and behind the Zargen press. This is available as a specialaccessory from Grass Inc.Safely securing the ZPM is the responsibility of the Zargen press owner.Now both security bands (used for shipping safety), which hold the unit carriers to the machine frame, canbe removed.Once the machine is installed at the final location, the pilot run operation can be initiated, accordingto Section 6.5-004 Requirements of Operating PersonnelThis machine may only be operated by trained personnel that are familiar with operation of the machine.This training may come from on-the-job training by a specialist or by thoroughly studying the operatinginstructions.The operators must be mentally and physically capable of operating this machine. It is the machine owner’s responsibilityto ensure that the machine operators are capable and knowledgeable about using this machine andadhere to the information in these operating instructions.The machine operators must be responsible and not allow other persons near the Zargen press when it isbeing operated.The machine owner is responsible for making sure compliance of these requirements are met.The star in your cabinet23

6. START-UP2E1APREinstellung:5,5-6 barmax 10 bar136APAE2RP9 974 214 125 3511313RAPP RA1212600-71512 122550 2AAP RP R101061212112AAP RP R35010104 281014 125 31014Illustration 6-002-0124The star in your cabinet

6. START-UP6-001 Pneumatic connectionThe Zargen press ZP-2N has a 2 meter long air hose that has a diameter of 6/3. A Euro-Quick coupler plug isinstalled corresponding to the need in the destination country. See Section 6-002 on page 22 for the wiring diagram.Caution:If the machine is hooked up to pressure, both back wall dowel- Insertion die fences can move upward.Connection:a) Lift the adjusting knob of the maintenance unit and turn counterclockwise.b) Make the air pressure connection by means of a quick coupling or a shut-off valve with an exhaust.It has to be connected so that the machine operator can disconnect the machine from theair pressure system at anytime with a distance of maximum 3 meters.c) Turn the regulator clockwise until the pressure gauge of the maintenance unit indicates about 5.5 - 6 bar(0.55 - 0.6 MPa). Press the adjusting knob.Caution: the back wall dowel - insertion die fence can move up.6-002 Pneumatic diagram of the ZPMPos. Model Description Function1 Hoerb. MKS-08H Filter-pressure-reducer 1/4“ Pressure regulator andincluding pressure gauge 1/8“ pneumatic draining2. Festo SV3-M5b+T-22-S 3/2 directional key valve M5 Starting valve, left3. Festo SV3-M5b+T-22-S 3/2 directional key valve M5 Starting valve, right4. Legris 7660-04-10 One-way restrictor valve Start decelerationIncoming air ventilation valve press in grips5. Legris 7660-04-10 One-way restrictor valve Start decelerationExhaust air valveBack wall dowel - insertion diefence return6. Bosch 0 820 223 501 2-handed control valve M5 Safety valve7. Hoerb S9-561RF-1/8 Pneumatic 5/2 directional Operating valvecontrol valve 1/8“Back wall dowel - insertion cylinder8. Hoerb S9-561RF-1/8 Pneumatic 5/2 directional Operating valvecontrol valve 1/8“Back wall dowel - insertion cylinder9. Bosch 0 822 010 064 Pneumatic cylinder Back wall dowel - insertioncylinder, left and rightHoerb SZ 6080 0025 diameter 80, hub 2510. Bosch 0 822 010 064 Pneumatic cylinder Bottom grips - Insertion cylinderdiameter 50, hub 20left and right11. Bosch 0 2/2 direction control roller valve 1/8“ Control valve for special lengths350, 550, 600 - 71512. Bosch 0 822 010 064 Pneumatic cylinder Bottom grips - insertion cylinderdiameter 50, hub 20left and right for special lengths,350, 550, 600 - 715The star in your cabinet25

7. SETTING UP AND CHANGING-OVER THE ZP-2NB1 –0,3 B2 +0,3-210 +0,3-010 +0,3-0 10 +0,3-010 +0,3-0min 116 min 84 min 577713 / 7813 / 79137723 / 7823 / 79237733 / 7833 / 793373 –0,3 73 –0,3 41 –0,3min 100 min 68 min 417713 / 7813 / 79137723 / 7823 / 7923AB1 –0,3B2 +0,3-27733 / 7833 / 7933-0 25 +0,3-057 +0,3-0 57 +0,3AAAIllustration 7-001-0126The star in your cabinet

7. SETTING UP AND CHANGING-OVER THE ZP-2N7-001 Checking the Wood Parts Illustrations 7-001-01- Checking the wood back wall for the drawer with a continuous back wallAccording to illustration 7-001-01 - left half of the drawingAll bore holes: diameter 10 mm, 13 mm deep- Checking the wood back wall for the drawer with a continuous back wallAccording to illustration 7-001-01 - right half of the drawingAll bore holes: diameter 10 mm, 13 mm deep- Checking the bottom component for the drawer with a continuous back wallAccording to illustration 7-001-01 - left half of the drawing- Checking the bottom component for the drawer with a continuous back wallAccording to illustration 7-001-01 - right half of the drawing+ 0- Bottom width A – 0,5 = cabinet interior minus 58 mm- Bottom length B > see chart below- Back wall width = bottom widthCaution: The bottom width can never be wider than the back wall widthZargen Length Bottom length with Bottom length with Bottom length withcontinuous 16 mm continuous bottom steel back wallback wall+ 0B2 – 0,5B1 – 2B3250 248 231 237270 268 251 257350 348 331 337400 398 381 387450 448 431 437470 468 451 457500 498 481 487550 548 531 537600 598 581 587650 648 631 637700 698 681 687715 713 696 702+ 0+ 0– 2The star in your cabinet27

7. SETTING UP AND CHANGING-OVER THE ZP-2NIllustration 7-002-01Illustration 7-003-0128The star in your cabinet

7. SETTING UP AND CHANGING-OVER THE ZP-2N7-002 Mounting the Index Stops Illustration 7-002-01Index stops are included for 5 drawer widths in the standard equipment of the machine. f more than 5 drawerwidths are necessary, additional index stops may be mounted. Index stops can be mounted in distances of atleast 40 mm from one another. If drawers are produced regularly whose width difference are less than 40 mm,a second or third stop system should be used.Necessary tools:6 mm Allen key wrench4 mm Allen key wrenchNecessary accessory: Index stop - order number 92604- Loosen both M8 set screws „1“ with the 4 mm Allen key wrench.- Loosen the 4 Allen screws „2“ with 6 mm Allen key wrench.- Move the bumper bar „2“ (including the right support) towards the right (seen from behind).- Attach the additional index stops „4“.- Move the bumper bar „3“ (including the right support) towards the left (seen from behind).- Tighten the M8 set screws „1“ with the 4 mm Allen key wrench.- Tighten the 4 Allen screws „2“ with the 6 mm Allen key wrench.Set the index stops, according to Section 7-004.7-003 Mounting a second or third stop system Illustration 7-003-01If drawers are produced on a regular basis, whose width differences are smaller than40 mm, a second or third stop system should be used.Necessary tool:6 mm Allen key wrench4 mm Allen key wrenchNecessary accessory: Second stop system - Order Number 92605Third stop system - Order Number 92606Additional index stops - Order Number 92604- Loosen the set screws „5“ and dismount the bumper bar support „2“ with additional stop system.- Screw out the 4 M8 Allen screws „1“ with a 6 mm Allen key wrench.- Mount the additional bumper bar retainer „2“ for the second ( and / or third ) stop system with thelonger Allen screws, which are included in the shipment.- Tighten the 4 M8 Allen screws „1“ with a 6 mm Allen key wrench.- Screw out the 4 M8 Allen screws „3“ with a 6 mm Allen key wrench.- Move the bumper bar of the additional stop system by means of the new bumper bar retainer „2“.Fasten the new stop retainer „4“ with the new screws „3“, which are included in the shipment.- Mount the index bolts „6“ in the respective threaded bore holes in the bumper bar.Set the index stops, according to Section 7-004.The star in your cabinet29

7. SETTING UP AND CHANGING-OVER THE ZP-2NIllustration 7-004-01Illustration 7-004-0230The star in your cabinet

7. SETTING UP AND CHANGING-OVER THE ZP-2N7-004 Setting the Drawer Width (Index stops) Illustration 7-004-01, 02Setting the drawer width from the most narrow width to the widest width.Necessary tool:4 mm Allen key wrench- Lift up the index pin „1“. Illustration 7-004-01. Move the right unit carrier „2“ until the index pin „1“ engages inthe outermost left index stop „6“. Release the index pin „1“.- Loosen the fixing screw „3“ ( illustration 7-004-02 ) with a 4 mm Allen key wrench at the outermost leftindex stop.- Move the complete right unit carrier „2“ , until the distance „A“ (illustration 7-004-01) corresponds withthe approximate bottom width.- Tighten the fixing screw „3“ with the 4 mm Allen key wrench.- Open both toggle levers „4“ by pressing outwardly.- Place a drawer bottom on both front and bottom supports „5“.- Place a back wall on the back wall supports „6“.- Place the Zargen slide on the left side ( right Zargen ).- Place the Zargen slide on the right side ( left side ).- Close the left unit by moving the toggle lever „4“ towards the right.- Close the right unit by moving the toggle lever left until some noticeable resistance is met.- Loosen the fixing screw „4“ in the index stop.- Move the right toggle lever to the stop.- Forcefully press the whole unit carrier „2“ left against the closed left unit, against the drawer bottom andagainst both inserted Zargen slides.- Tighten the fixing screw „3“ in the index stop.After the resulting setting, the Zargen slides with the closed units must be able to be moved easily withouta lot of effort and should, if at all possible, have no lateral play in the lengthwise direction. Too much play ortoo little room for the Zargen could lead to a jam and could, thus, result in damages.All other drawer widths with their own index stops are set with the same guidelines. If the differences from onedrawer width to the other drawer width is more than 40 mm, one stop system is enough. If the differences inwidth are less than 40 mm, a second or even a third stop system should be mounted. See Section 7-003.7-004 Changing to Another Drawer Width Illustration 7-006-01After the drawer width is set according to Section 7-004, the drawer width can be changed without tools.Pull the index pin. Move the unit carrier to another index stop. Release the index pin.It is beneficial for the machine operators if the drawer widths are written on the machine frame; especially,if there are a lot of index stops on the Zargen press.The star in your cabinet31

7. SETTING UP AND CHANGING-OVER THE ZP-2NIllustration 7-007-01 Illustration 7-008-0132The star in your cabinet

7. SETTING UP AND CHANGING-OVER THE ZP-2N7-006 Changing to Another Zargen Slide HeightChanging from one Zargen height to another Zargen height ( from 7823 to 7833 or from 7913 to 7823) is notrecommended when using wood back walls.When using the steel back walls ST-R-7608, it is necessary to change over the back wall insertion die fencewith various Zargen heights.7-007 Changing to Another Zargen Slide Length Illustration 7-007-01Changing to another Zargen slide length does not require tools.- Open both toggle levers.- Pull out the index pin „2“ on the left bottom support.- Move the bottom support upward or downward to the desired new Zargen length. Read the lengthoff scale „3“.- Release the index pin. Lightly moving it up or down ensures that the index pin is also engaged in therespective bore hole.- Repeat this process on the right side.- Pull out the index pin „1“ on the left back wall dowel - insertion die fence.- Move up or down to the desired new Zargen length. The distance „A“ is about 60 mm.- Release the index pin. Lightly moving it up or down ensures that the index pin is also engaged in therespective bore hole.- Repeat this process on the right side.7-008 Setting the Back Wall Height Stops Illustration 7-008-01There are 3 possible various back wall heights included in the basic equipment. If more than 3 back wallheights are needed, then additional back wall height stops can be mounted.(Loosen all the back wall height stops. Twist out the bumper bar counterclockwise. Attach the additionalback wall height stops. Twist in the bumper bar until it is securely fixed.)A longer bumper bar may be installed by using the same method for back wall heights up to 600 mm. This isavailable as a special accessory.The stop pins „1“ of the back wall height stops can be moved in a vertical direction. With unnecessary backwall height stops, the stop pins are simply pressed down. When needed, these can be pressed back upwithout any problem.Setting the stops:- Move the right unit carrier to the respective drawer width.- Open both toggle levers.- Place a drawer bottom „1“ (with the bottom’s underside towards the machine operator).- Place a drawer back wall „2“ on the back wall support „3“ (with the dowel bore holes up).- Place a straight piece on the drawer bottom.- Slide the drawer back wall „2“ against the component piece or against the drawer bottom.- Loosen the flap screw „4“. Slide the back wall height stop „5“ against the back wall „2“. Tighten theflap screw „4“.- Repeat on the second side of the Zargen press.- It is advantageous to work from the lowest to the highest back wall.The star in your cabinet33

7. SETTING UP AND CHANGING-OVER THE ZP-2NIllustration 7-009-01Illustration 7-010-01 Illustration 7-010-0234The star in your cabinet

7. SETTING UP AND CHANGING-OVER THE ZP-2N7-009 Setting the Back Wall Thickness Illustration 7-009-01The Zargen press ZP-2N is set for normal operation at 16 mm for the drawer back walls.Necessary tool:Allen key wrench 3 mm- Slide the right unit carrier to the back wall of the respective drawer width.- Open both toggle levers.- Place a drawer back wall „5“ on the back wall support „6“.- Place a Zargen slide in the respective length.- Loosen the 3 set screws „1“ with 3 mm Allen key wrench „3“.- Turn the set screws „2“ in the back wall support with an Allen key wrench. Turning them clockwisecorresponds to a thinner back wall; turning them counter clockwise for a thicker back wall. It isadjusted until the gap between the back wall and the back wall fastener on the Zarge is almost gone.The Zargen slide may not, in any case, lay on the back wall.- Fasten the 3 set screws „1“.- Repeat the process on the other side.Caution:A false setting of the back wall thickness will result in less than perfect drawers. For example, a gapbetween the Zargen slides and the front, or a gap between the drawer bottom and drawer back wallmayoccur with a false setting.7-010 Setting the Bottom Thickness Illustration 7-001-0, 02The Zargen press ZP-2N is normally set for a 16 mm thick drawer bottom. Changing overto another bottom thickness requires a special accessory. ( for example, 10 mm, 13 mm)Necessary tool:17 mm open-end fork wrench6 mm Allen key wrench- Slide the right unit carrier to the bottom of the respective drawer width.- Open both toggle levers.- Place a drawer bottom on the bottom support.- Place a Zargen slide in the proper place.- Close both toggle levers, being careful that the bottom grip insertion unit is not on the bottom grip.Ideally, there should be a distance „A“ of 0.2 to 1.0 mm between the unit and the bottom grip.- Adjust the distances, if necessary.- Loose the M8 Allen screws „1“ with the 6 mm Allen key wrench.- Loosen both clamping screws „2“ with the 17 mm open-end fork wrench ( about _ turn).- Turn both adjusting screws „3“ clockwise increases the bottom thickness.- Turn both adjusting screws „3“ counter clockwise to decrease the bottom thickness.( 1 turn = 1.5 mm)- Tighten the clamping screws.- Attach the back wall support and tighten the Allen screws.- Repeat the entire process on the second side, if necessary- Open both toggle levers.- Take the drawer components out of the Zargen press- Check to see if the bottom support can be adjusted easily from length 250 to length 715, and if the rollersof the back wall support fit with lengths 250 - 715 , and can be turned manually.( Bottom support is parallel to the insertion unit.)- If necessary, correct the distances.The star in your cabinet35

7. SETTING UP AND CHANGING-OVER THE ZP-2NIllustration 7-011-01Illustration 7-012-01 Illustration 7-012-0236The star in your cabinet

7. SETTING UP AND CHANGING-OVER THE ZP-2N7-011 Changing Over From Wood Back Wall to Steel Back Wall Illustration 7-011-01The Zargen press ZP-2N is set for normal operation for wood back walls and the Zargen slide model Classic.Upon request, the ZP-2N can be set for steel back walls and for the slide model Deluxe.The change-over to correct set the ZP-2N from a wood back wall to a steel back wall and / or from theClassic slide to the Deluxe slide is accomplished without tools.- Open both toggle levers.- Pull out the index pin „1“ from the left back wall dowel - insertion die fence.- Move the back wall dowel - insertion die fence „2“ completely down until the back wall dowel - insertiondie fence can be taken out and removed from the back.- Insert the new back wall dowel - insertion die fence (for the steel wall, for example).- Pull out the index pin „1“ of the new back wall dowel - insertion die fence.- Move it up to the desired position.- Release the index pin. Lightly move down or up to ensure that the index pin has engaged in therespective bore hole.- Repeat this process on the right side.7-012 Changing Over to Zargen Lengths 350, 550, 600 Illustration 7-012-01, 02Necessary tools:Necessary accessories:17 mm open-end fork wrench6 mm Allen key wrenchChange-over retrofit kit for grip insertion stampsee accessories on page 11- Fasten the pneumatic cylinder „C“ to the threaded bore hole. „1“ corresponds for the length 350, „2“ forthe length 550 and „3“ for the lengths 600, 650, 700 and 715.- Fasten the grip insertion device „D“ to the respective bore hole „A“. Behind, the stamp projects itselfinto the respective bore hole „B“.- Fasten the pneumatic valve (see accessories illustrations) to the threaded bore hole; „E“ is forlength 350 or to the threaded bore hole, „F“ for length 550 and for lengths 600 - 715, no pneumaticvalve is necessary. During the compression of the drawer, the back wall dowel - insertion die fence „G“must activate the roller valve.- Connect the pneumatic lines, according to the pneumatic diagram in illustration 6-002-01The star in your cabinet37

8. TROUBLE SHOOTING AND PROBLEM SOLVING8-001 Gap Between the Drawer Front and Zargen SlidePossible Reasons > Solving the Problem- The back wall thickness is not set properly. > set according to Section 7-009- The bottom is too long. > Check the bottom dimensions according to Section 7-004.8-002 Gap Between the Drawer Bottom and Drawer FrontPossible Reasons > Solving the Problem- The bottom is not cut to angle properly. > Check the bottom dimension according to Section 7-004- There are chips and sawdust on the bottom support. > Clean the support surface.8-003 Gap Between the Drawer Bottom and the Drawer Back Wallwith continuous bottomPossible Reasons > Solving the Problem- The back wall bore holes are not in the correct position. They are too far down. > Check andcorrect the spacings according to Sections 7-002, 02, 03.8-004 Gap Between the Drawer Bottom and the Drawer Back Wallwith continuous back wallPossible Reasons > Solving the Problem- The drawer bottom is too short. > Check the components according to Section 7-004.- The drawer back wall is not set properly. > Set according to Section 7-009.8-005 Gap Between the Zargen Slide and Back Wall Inside the DrawerPossible Reasons > Solving the Problem- The bottom width is not identical to the back wall width. > check the wood parts, accordingto 7-001, 7-002, 7-003- The bore holes in the back wall are not in the correct position. > check the wood parts, accordingto 7-001, 7-002, 7-003- The drawer widths are not set properly. > Set according to Section 7-004.38The star in your cabinet

8. TROUBLE SHOOTING AND PROBLEM SOLVING8-006 Back Wall Dowel Is Not Inserted ProperlyPossible Reasons > Solving the Problem- The screws in the back wall - compression die fence do not press hard enough on the dowels. > Adjust thescrews further down.- The bore holes in the back wall are not deep enough. > Drill the bore holes deeper.- The bore holes in the back wall are not in the proper position. > Correct the bore holes spacing.- Check the back walls according to Section 7-010.8-007 Drawer Cannot Be Removed Easily From the Zargen Press ZP-2NPossible Reasons > Solving the Problem- The drawer width is set too wide. > Set the drawer width according to Section 7-004.The star in your cabinet39

9. MAINTENANCE AND CARE9-001 Maintenance Plan - Check ListMaintenance work should only be done when the machine has been safely secured (turned off) and thepneumatic compressed air system has been disconnected.Daily:Before operating the machine: check all safety devices to make sure they are working properly, andclean the dirt, dust and debris off the entire machine.Weekly, or as necessary:Drain the filter-pressure reducer; press the yellow plastic component on the filter-pressure reducerup, respectively disconnecting the machine from the pneumatic compressed air system(semi-automatic drain).Monthly:Clean the guide bars and lubricate them with commercial grease.Clean the dirt, dust and debris off the sliding rails and ball bearings for the unit support.Lubricate the joints of the toggle levers.Yearly:The ZP-2N has proven its stability and reliability in many durability and fatigue tests. In order to keepyour ZP-2N running smoothly for many years, we recommend having the machine serviced by aGrass Maintenance Technician or by a Grass Distributor every 1 to 2 years.9-002 Care InformationThe machine should only be cleaned when the machine has been safely secured, turned off, and the pneumaticcompressed air system has been disconnected.Clean the machine as needed. Clean with a soft dry cloth. Do not use harsh cleaning substances such as acetone,nitro diluted solutions, gasoline or other similar solutions.Occasionally lubricate the non enameled steel components with a lightly oiled cloth. Use only non-acid andnon-corrosive oil.40The star in your cabinet

10. MISCELLANEOUS10-001 Guarantee CertificateBuyer:Name:........................................................Street:........................................................City:...........................................................Zip Code:.....................................................Country:.....................................................Telephone #:.............................................. Fax #............................................................Distributor:Name:........................................................Street:........................................................City:...........................................................Zip Code:.....................................................Country:.....................................................Telephone #:.............................................. Fax #:...........................................................Date of purchase:.......................................Machine:Model :....................................................... ZP-2NMachine Number:.......................................Back wall dowel - Insertion die fence for wood back wallBack wall dowel - Insertion die fence for steel back wallyes / noyes / noGeneral information:The delivered Zargen press ZP-2N is guaranteed in accordance with the general guarantee terms of theAssociation of the Machine and Construction Industry. Any warranty claims are voided in cases of misuse, unauthorizedrepairs, use of non authorized replacement parts or non authorized accessories without the written permission of Grass. We reserve the right to make technical modifications for whatever reason.When the machine is shipped from the manufacturing plant, it meets the latest requirements and standardsof technology. The manufacturer is not obligated to modify for free of charge any machines, which werepreviously delivered, to meet changed specifications.You must send the manufacturer a completed guarantee form in order to ensure guarantee claims.The buyer agrees to store this data in an electronic data processing system.The warranty is for 6 months from the date of purchase, regardless of when the machine is put into operation.The star in your cabinet41

10. MISCELLANEOUSTo:Grass Inc.Grass Platz 1A-6973 HoechstAustriaFrom:.............................................................................................................................................................................................................42The star in your cabinet

10. MISCELLANEOUS10-002 Disposal FormBuyer:Name:........................................................Street:........................................................City:...........................................................Zip Code:.....................................................Country:.....................................................Telephone #:.............................................. Fax #............................................................Machine:Model :....................................................... ZP-2NMachine Number:.......................................General Information:The buyer hereby confirms that the machine has been disposed of properly.The machine consists of the following materials:Steel / Iron parts:machine frame, compression units, guide barsAluminum:profile of the machine frame, profile of the bottom support, parts of the pneumatic cylinderVarious plastics:pneumatic hoses, parts of the insertion cylinderThe following parts cannot be categorized with any material group:pneumatic parts such as the cylinder, screw fittings, valves, ...Please return the completed disposal form to the manufacturer after disposing of the machine.The buyer agrees to store this data in an electronic data processing systemThe star in your cabinet43

10. MISCELLANEOUSTo:Grass Inc.Grass Platz 1A-6973 HoechstAustriaFrom:.............................................................................................................................................................................................................44The star in your cabinet

10. MISCELLANEOUS10-003 Resale FormSeller:Name:........................................................Street:........................................................City:...........................................................Zip Code:.....................................................Country:.....................................................Telephone #:.............................................. Fax #............................................................Date of purchase:.......................................Machine:Model :....................................................... ZP-2NMachine Number:.......................................Reason for selling the machine:..........................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................Buyer:Name:........................................................Street:........................................................City:...........................................................Zip Code:.....................................................Country:.....................................................Telephone #:.............................................. Fax #............................................................After reselling the machine, please return the completed resale form to the manufacturer.The buyer agrees to store the data in an electronic data processing system.The star in your cabinet45

10. MISCELLANEOUSTo:Grass Inc.Grass Platz 1A-6973 HoechstAustriaFrom:.............................................................................................................................................................................................................46The star in your cabinet

10. MISCELLANEOUS10-004 Questionnaire 1: Reasons for Buying the Zargen Press ZPMSeller:Name:........................................................Street:........................................................City:...........................................................Zip Code:.....................................................Country:.....................................................Telephone #:.............................................. Fax #............................................................Date of purchase:.......................................Size of company:................................... number of personnelMachine is being used in the area of: * Please check the appropriate answer.Kitchen cabinet manufacturingGeneral interior design and engineeringGeneral furniture manufacturing.................................................Operating use of the machine:about ............................ sets of Zargen slides per monthWhat were the reasons for choosing the ZPM over the competitors’ machines?............. Price ............. Versatility of machine............. Appearance ............. Wide range of accessories............. Quality ............. Loyal Grass customer............. Cost / Performance ratio .............Grass manufacturer............. Machine’s durability and reliabilityHow did you find out about the ZP-2N?Magazine advertisementTrade showDistributor showroomDistributor or sale visitAfter purchasing the machine, please return the completed questionnaire to the manufacturer.The buyer agrees to store this data in an electronic data processing system.The star in your cabinet47

10. MISCELLANEOUSTo:Grass Inc.Grass Platz 1A-6973 HoechstAustriaFrom:.............................................................................................................................................................................................................48The star in your cabinet

10. MISCELLANEOUS10-004 Questionnaire 1: SatisfactionBuyer:Name:........................................................Street:........................................................City:...........................................................Zip Code:.....................................................Country:.....................................................Telephone #:.............................................. Fax #............................................................Machine:Model :....................................................... ZP-2NMachine Number:.......................................How do you rate your satisfaction with this machine?very good fairgoodnot at allWould you purchase this machine again?yes no because the machine does not meet the requirementsyes no because there are better machines availableyes no because my usage needs have changedyes no because of priceyes no because of the economic and business situationyes no because ..............................................................yes no because ..............................................................yes no because ..............................................................yes no because ..............................................................yes no because ..............................................................yes no because ..............................................................* Please check or fill in the appropriate answers.What would you change about our machine?..........................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................Several months after purchasing the machine, please return the completed questionnaire to the manufacturer.This will enable us to better meet the customer’s needs.The buyer agrees to store this data in an electronic data processing system.The star in your cabinet49

10. MISCELLANEOUSTo:Grass Inc.Grass Platz 1A-6973 HoechstAustriaFrom:.............................................................................................................................................................................................................50The star in your cabinet

The star in your cabinetNOTES

WORLDWIDE DISTRIBUTORSAustriaGRASS GmbHGrass Platz 1, A-6973 HöchstTel. +43 / 5578 / 701-0Fax +43 / 5578 / 701-59e-mail: info@grass.atInternet: www.grass.atChinaGRASS GmbH Shanghai Representative10 th Floor Shanghaimart2299 Yanan Road (West) Shanghai,200336 P.R. ChinaTel. +86 / 21 / 623 61 141, 623 61 142Fax +86 / 21 / 623 61 143e-mail: grass-cn@online.sh.cnGermanyVertrieb durch: GRASS GmbHGrass Platz 1, A-6973 HöchstTel. +43 / 5578 / 701-0Fax +43 / 5578 / 701-59e-mail: info@grass.atInternet: www.grass.atFranceGRASS France S.A.R.L.429 Av. Roger SalengroF-92370 ChavilleTel. +33 / 1 / 47 50 82 93Fax +33 / 1 / 47 50 45 06Great BritainGRASS (U.K.) Limited4 Shaw House, Wychbury CourtBrierley Hill,West Midlands DY5 1TATel. +44 / 1384 / 48 42 42Fax +44 / 1384 / 48 57 06e-mail: grassuk@grassuk.co.ukInternet: www.grassuk.co.ukItalyDADO TECHNIC AustriaKasernplatz 5, A-6700 BludenzTel. +43 / 55 52 / 65 689-16Fax +43 / 55 52 / 65 689-19e-mail: franco.brizzante@iplace.atDADO TECHNIC ItaliaVia Amenteressa 4/CI-33080 San Quirino, PordenoneTel. +39 / 04 34 / 91 86 57Fax +39 / 04 34 / 91 86 57e-mail: info@dadotech.itInternet: www.dadotech.itCanadaGRASS Canada Inc.7270 Torbram RoadUnit 17, Mississauga, Ontario L4T 3Y7Tel. +1 / 905 / 678 18 82Fax +1 / 905 / 678 97 93e-mail: infocanada@grassusa.comInternet: www.grassusa.comUSAGRASS America Inc.P.O. Box 1019USA Kernersville, N.C. 27284Tel. +1 / 336 / 996 40 41Fax +1 / 336 / 996 51 49Toll-Free: +1 / 800 / 334 35 12e-mail: info@grassusa.comInternet: www.grassusa.comEuropeBaltic StatesAS Savo D&TRebase 16EE-51013 TartuTel. +372 / 7 / 366 040Fax +372 / 7 / 366 041e-mail: kaimar@savo.eeInternet: www.savo.eeBelgiumVan Opstal & Co.Boomsesteenweg 34B-2630 Aartselaar AntwerpenTel. +32 / 3 / 88 74 048Fax +32 / 3 / 88 77 606info@vanopstal.beInternet: www.vanopstal.beBosnia and HerzegovinaDragisic i Karlas O. D.Simeuna Djaka 3BIH-51000 Banja LukaTel. +387 / 51 / 21 32 85Fax +387 / 51 / 21 32 85e-mail: dikod@inecco.netBulgariaMAET Ltd.3-9 Srebarna Str.BG-1407 SofiaTel. +35 / 92 / 962 11 15, 962 11 16Fax +35 / 92 / 962 58 23e-mail: maet@mail.bgDenmarkPeter Ellemose a/sDrejoevej 7Postbox 32DK-9500 HobroTel. +45 / 98 52 58 88Fax +45 / 98 51 01 88e-mail: ellemose@ellemose.dkInternet: www.ellemose.dkFinlandSavo Design & Technic OyMuuntotie 1FIN-01510 VantaaTel. +358 / 9 / 87 00 81 0Fax +358 / 9 / 87 00 81 50e-mail: savo@savodt.fiInternet: www.savodt.fiGreekD. Gallidis & Co14th km Old National RoadThessaloniki-VeriaGR-57011 ThessalonikiTel. +30 / 2310 / 72 26 10-1Fax +30 / 2310/71 00 95e-mail: gallidis@otenet.grIrelandSpringhill Woodcrafts Ltd.Kernanstown Ind. Est.Carlow, IrelandTel. +353 / 503 / 42 288Fax +353 / 503 / 43 230e-mail: Grass@springhill.ieInternet: www.springhill.ieIcelandMerkúr Ltd.Baejaflöt 4IS-112 ReykjavikTel. +354 / 594 60 00Fax +354 / 594 60 02e-mail: merkur@merkur.isInternet: www.merkur.isIsraelH.G. Trading International Ltd.84, Itzhak Ben Tzvi Road68104 Tel Aviv, IsraelTel. +972 / 3 / 681 6289, 681 2164Fax +972 / 3 / 681 53 08e-mail: hgisrael@netvision.net.ilInternet: www.h-g-trading.co.ilSerbia MontenegroRadmilovic i Milijanovic O. D.Vojni put 532/ISCG-11080 Beograd / ZemunTel. +381 / 11 / 10 67 62, 61 91 82Fax +381 / 11 /31 63 718e-mail: yugrass@EUnet.yuInternet: www.rami.co.yuCanary IslandFerrotea, S.L.C/. Martinez Morales, 10E-38320 La Cuesta, La Laguna-TenerifeTel. +34 / 922 / 66 21 18Fax +34 / 922 / 66 21 19CroatiaSIGMA PLUS d.o.o.Splitska 38HR-21300 MakarskaTel. +385 / 21 / 679 246, 679 247Fax: +385 / 21 / 679 248e-mail: sigma-plus@st.hinet.hrLithuaniaJSC BorunaMetalo 4LT-2038 VilniusTel. +370 / 5 / 23 98 800, 23 98 801Fax +370 / 5 / 23 06 532e-mail: boruna@takas.ltInternet: www.boruna.ltNetherlandsMac Lean Agencies b.v.Akkerstraat 13aNL-5126 PJ GilzeTel. +31 / 161 / 45 22 22Fax +31 / 161 / 45 22 88e-mail: eric@macleanagencies.nlInternet: www.macleanagencies.nlNorwayLundell & ZetterbergNorges Moebel Beslag ASOlaf Ingstadtsvei 3, P. Box 35N-1351 RudTel. +47 / 6717 / 2510Fax +47 / 6717 / 2511e-mail: opalsson@c2i.netPolandJan Wachowiakul. Faustyny 14c / 53PL 87-100 TorunTel. + Fax +48 / 56 / 659 08 44Mobil +48 / 603 / 67 58 44e-mail: grass@grass-pl.comInternet: www.grass-pl.comRumania

WORLDWIDE DISTRIBUTORSMDT Concret S.R.L.Strada Politehnicii Nr. 4, Bloc 1, Scara 3, Etaj 2,Apartament 36, Sector 6RO-70000 BucharestTel. +40 / 1 / 413 90 88, 413 90 83Fax +40 / 1 / 413 90 89e-mail: office@mdt.roInternet: www.mdt.roRussiaCentroKomplect + Ltd.2/10, Bolshoy Cherkassky Per.103012 Moscow, RussiaTel. +7 / 095 / 921 3811Fax +7 / 095 / 921 2437e-mail: ckplus@online.ruInternet: www.ckplus.ruSwedenAB Lundell & ZetterbergLindetorpsvagen 25P.O. Box 5053S-121 16 Johanneshov/StockholmTel. +46 / 8 / 449 06 30Fax +46 / 8 / 722 03 15e-mail: lz@lundell-zetterberg.seInternet: www.lundell-zetterberg.seSwitzerlandInternationale Agentur für IndustrieprodukteTscherner H. GeorgRebhügl 7, A-6911 LochauTel. +43 / 5574 / 58 138-0Fax +43 / 5574 / 58 138-4Mobil +41 / 79 / 77 82 335e-mail: agentur@tscherner.chInternet: www.tscherner.chSpainExclusivas J V FJosé Mª Vilajoana FontSardenya, 466-468 1°-2°E-08025 BarcelonaTel. +34 / 93 / 450 23 84Fax +34 / 93 / 450 23 91e-mail: exjvf@telefonica.netTurkeyUlpasan Uluslararasi Mobilya Aks.Paz. San. ve Tic. Ltd. Sti.Ortabahçe Cad. No. 22/35-3680690 Besiktas-IstanbulTel. +90 / 212 / 227 8220Fax +90 / 212 / 261 0095e-mail: ulpasan@ulpasan.comInternet: www.ulpasan.comUkraine“Mebel-bud” Ltd.Ul. Alma - atinskaja 2/102092 KievTel.: +380 / 44 / 573 44 96Fax: +380 / 44 / 573 44 96e-mail: mebelbud@ukr.netCyprusPetoussis Bros. Ltd.25, Pafos Str.P.O.BOX 535643303 Limassol, CyprusTel. +357 / 25 / 572 777Fax +357 / 25 / 577 723e-mail: info@petoussis.comAustralia and New ZealandAustraliaTekform Marketing Pty Ltd.Unit 4, 110 Bonds Rd., NorthPunchbowl, NSW 2196Tel. +61 / 2 / 958 42 844Fax +61 / 2 / 953 41 937e-mail: sales@tekform.com.auWestern AustraliaBiemel Enterprises Pty Ltd.Unit 5, 2 Wittenberg DriveP.O.Box 1126, Canning Vale, WA 6155Tel. +61 / 9 / 455 21 22Fax +61 / 9 / 455 36 80e-mail: erwin@biemels.com.auNew ZealandScott Panel & Hardware Ltd.24-26 O’Rorke RoadPenrose / Auckland / New ZealandTel. +64 / 9 / 571 4444Fax +64 / 9 / 571 4490e-mail: contact@scottpanel.co.nzInternet: www.scottpanel.co.nzAsiaArabic Gulf CountriesHands Trading LLCAl Ghaith Building, Showroom No. 2Abu Dhabi Road, P.O. Box 11873Dubai/U.A.E.Tel. +971 / 4 / 338 87 35Fax +971 / 4 / 338 87 63e-mail: hands@emirates.net.aeHong KongMing Tat HongHardware Supplier Co., Ltd.Room 03, 6/F., Kinglet Industrial Building21-23 Shing Wan Road, Tai Wai, ShatinNew Territories, Hong KongTel. +852 / 2392 / 0602, 2387Fax +852 / 2789 / 0752e-mail: mth@hkstar.comIndiaMark Joint Venture Impex Pvt.Ltd.18, Nutan Jaybharat,K.G. Marg, Near Silver ApartmentsPrabhadevi, Mumbai 400 050Tel. +91 / 22 / 648 8553, 646 0100Fax +91 / 22 / 605 2099e-mail: jvimpx@bom5.vsnl.net.inIranianNoor-saqeb Investment & Commercial Co. 3rdfloor No. 14, Ershad Bldg., Farhad Alley, KhoramshahrAve.,Thran - IranTel. : +98 / 21 / 8500372, 8500373, 8500373Fax : +98 / 21 / 876 98 79e-mail: nicc@yanoor.comJapanHäfele Japan K. K.14-17 Kami-ShinanoTotsuka-ku, Yokohama 244-0806Tel.: +81 / 45 / 828 31-11Fax: +81 / 45 / 828 31-10e-mail: info@hafele.co.jpKoreaYurim Trading Co., Ltd.#214-30, 3GA Taepyong-RoJung-Ku, TaeguKorea 700-113Tel. +82 / 53 / 252 33 45Fax +82 / 53 / 252 16 23e-mail: yurim@chollian.netInternet: www.yu-rim.comLebanonAllied Trading Est.Joseph DoumitRiad El Solh Beirut 1107 2070P. O. Box: 11-1189Beirut, LebanonTel. +961 / 1 / 987 086, 983 394Mobil: +961 / 3 / 668 575Fax: +961 / 1 / 983 882, 987 086e-mail: doumajn@cyberia.net.lbMalaysia, SingapurInter-Oriental (Thomas Lai)Asia Parcific Pte. Ltd.10 Admiralty Street#06-1 North Link BuildingSingnapore 757695Tel. +65 / 6752 8488Fax +65 / 6752 8478e-mail: info@iotl.com.sgPhilippinesHaefele Philippines Inc.103 Central Business ParkA. Rodriguez AvenueManaggahan, Pasig CityTel. +632 / 681 / 53 15Fax +632 / 681 / 12 14e-mail: info@haefele.phInternet: www.haefele.co.phSyriaM. RIAD KANNOUSManakhlia Str.P.O.Box 36587, DamascusTel. +963 / 11 / 224 6393Fax +963 / 11 / 211 3112TaiwanSong Shiang Enterprise Co., Ltd.No. 275 Section 3 Huan Her South Rd.Taipei TaiwanTel. +886 / 2 / 230 183 93Fax +886 / 2/ 230 183 92e-mail: lanshih@ms3.hinet.netThailandUFAM Decorations Co., Ltd.129 Prachanarumit RoadBangsue, Bangkok 10800Tel. +66 / 2 / 911 28 01Fax +66 / 2 / 911 47 86e-mail: info@haefele.co.thInternet: www.haefele.co.thAfricaSouth AfricaStücke Design & Technique CCP.O.Box 9059, Edleen84 Loper Street, Spartan Ext. 2, AeroportGuateng / South AfricaTel. +27 / 11 / 392 53 06, 392 53 07Fax +27 / 11 / 392 53 08e-mail: grass@global.co.za

The star in your cabinetGrass GmbHFurniture FittingsA-6973 HöchstGrass Platz 1AustriaTel. +43 / 55 78 / 701-0Fax +43 / 55 78 / 701-59www.grass.at, info@grass.atOrd. No. 93778 - 5/02 - 50 (E) - Grass Advertising All errors and omissions excepted.