<strong>AADvance</strong> <strong>Safety</strong> <strong>Manual</strong>All of the configurations are readily achieved by <strong>com</strong>bining more or fewer modules andassemblies, without needing special cables or interface units. System architectures areuser configurable and can be changed without major system modifications and, in mostcases, without even taking the system off-line. Processor and I/O redundancy isconfigurable so you can choose between fail safe and fault tolerant solutions. Thisscaleability is transparent to the user; there is no change to the <strong>com</strong>plexity ofoperations or programming if you choose to add redundant capacity to a fail-safesolution.A controller is built from a range of <strong>com</strong>pact modules that are straightforward toassemble into a system. They can be fitted onto DIN rails in a cabinet (see photograph)or wall mounted in a control room and do not require forced air cooling or specialenvironmental controls.A secure network <strong>com</strong>munications protocol, developed by ICS Triplex for the<strong>AADvance</strong> system, permits distributed control using new or existing networkinfrastructure while ensuring the security and integrity of the data. Individual sensorsand actuators can connect to a local controller, minimising the lengths of dedicatedfield cabling. There is no need for a large central equipment room; rather, the <strong>com</strong>pletedistributed system can be administered from one or more PC workstations placed atconvenient locations.Single input modules are designed to meet SIL3. The <strong>AADvance</strong> system has<strong>com</strong>prehensive built-in diagnostics, while on-line maintenance to remove a module andfit a new one or to expand the system does not need special tools. Maintenanceactivities are straight forward operations which maximize system up time.2-2 Document number 553630 Issue 7: February 2010
Chapter 2 The <strong>AADvance</strong> SystemThe <strong>AADvance</strong> controller is built for IEC 61131 <strong>com</strong>pliance, with integral support forall five programming languages. Program access is secured, as is software versioncontrol. Simulation software lets you prove a new application before reprogrammingand downloading, again maximising system uptime. The <strong>AADvance</strong> controller alsosupports on-line reconfiguration, such as adjustment of input thresholds, withoutnecessitating a process shut downMain ComponentsEach controller is built from a standard range of modules and assemblies, it consists ofa processor module and base units for the processor and for I/O modules which areassembled as follows: A 9110 Processor module is installed into a 9100 processor base unit that can holdup to 3 processor modules. 9300 I/O base units are connected to the processor base unit. Each I/O base unitholds up to three I/O modules and a controller can have up to 8 base units on eachof two I/O busses, giving a total capacity of 48 I/O modules. I/O modules are connected to field devices through matched TerminationAssemblies.The 9110 processor module and 9100 base units are designed for use as a singleprocessor configuration and as dual or triple redundant configurations.A 9300 I/O base units plugs into the 9100 processor base unit and carries theprocessor <strong>com</strong>mands and I/O data across two inter-module <strong>com</strong>munication busses.They also carry the redundant system power from the processor base unit to the I/Omodules.I/O base units also directly plug into each other and are secured and held in place by aclamping arm and retaining clips; hence, a controller be<strong>com</strong>es a <strong>com</strong>plete mechanicallyand electrically interconnected assembly. Groups of I/O base units can be connected byan expansion cable.The I/O modules are also designed for use in single or redundant configurations. Thepresent range offers the following I/O modules and termination assemblies:I/O MODULES9401 Digital input module, 24V dc, 8 channel9402 Digital input module, 24V dc, 16 channel9431 Analogue input module, 8 channel9432 Analogue input module, 16 channel9451 Digital output module, 24V dc, 8 channel9482 Analogue output module, 24Vdc, 8 channel (to be released soon)TERMINATION ASSEMBLIES9801/2/3 Digital input TA, 16 channel, simplex, dual and TMR9831/2/3 Analogue input TA, 16 channel, simplex, dual and TMR9851/2 Digital output TA, 8 channel, simplex and dual9881/2 Analogue output TA, simplex and dual (to be released soon)Document number 553630 Issue 7: February 2010 2-3