AADvance Safety Manual - Tuv-fs.com

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AADvance Safety ManualTerminologyVocabulary and ConventionsProcess Safety TimeThe terms certification and certified are used widely within this Manual, these termsrefer principally to the functional safety certification of the AADvance system to IEC61508 SIL3 and other relevant standards.This Manual contains rules and recommendations: Rules are mandatory and must be followed if the resulting system is to be a SIL3compliant application. These are identified by the term 'shall'. Recommendations are not mandatory, but if they are not followed, extra safetyprecautions must be taken in order to certify the system. Recommendations areidentified by the term 'it is highly recommended'.The process safety time for the equipment under control (denoted PST EUC ) is theperiod a dangerous condition can exist before a hazardous event occurs without asafety system as a protection. It can be a fraction of a second or several hours,depending on the process. A PST can be defined for a controller via the processormodule and independently for individual I/O modules, however, the processor definedPST will always have priority over the I/O PST if the I/O PST exceeds the processorvalue.Fault Tolerance in Safety ApplicationsFor safety applications, you must define how the control system will respond in thepresence of faults. As faults accumulate, this becomes the system's defined state ofdegraded operation or fault tolerance level. Simplex systems are not fault tolerant and do not have the ability to continue theiroperation in the presence of fault conditions, however they are designed to failsafe. Fault tolerant systems have redundant modules and processors that allow thesystem to continue operation or to ensure that the system fails safe in thepresence of faults. Redundant operation is when modules within the different stages (input, logicsolving and output) are configured as dual or triple modules.Internal diagnostics enhance the fault tolerance capability. For example, when a hiddenor covert fault occurs it could prevent the system from responding when required todo so — this is unacceptable for safety applications. To detect the presence of hiddenor covert faults you must perform diagnostic tests on the system. Detection of a faultis then used to force the system to its fail-safe condition.1-2 Document number 553630 Issue 7: February 2010
Chapter 1 IntroductionAssociated DocumentsThe following documents are associated with the safety requirements applicable to theAADvance system. Further supporting information is available on the TÜV web site.Table 1:Reference DocumentsDocumentIEC 61508IEC 61511IEC 61131TitleFunctional safety of electrical/electronic programmable safety-relatedsystemsFunctional-safety: Safety instrumented systems for the process industrysectorProgrammable ControllersNote: An good understanding of health and safety practices, functional safety principlesis highly recommended; and the principles of these standards should be understoodbefore generating procedures and practices to meet the requirements of this SafetyManual.Document number 553630 Issue 7: February 2010 1-3
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