Rosan fluid fittings (RF5000 Series) - Electronic Fasteners Inc

PORTNUMBERASIDENTNUMBERT THREAD, MIL-S-887 9CLASS 3BTHREAD CONTROLLEDSIZE MINOR DIAAMINBOSS [1]DIABDIA+.003-.000CDIA+.002-.000D+.010-.000E+.005-.000F GMIN FULL+.005 - THD DEPTH.000 [1]PS10035-02AS1300-02.2160-28UNJFPS10035-03AS1300-03.2500-28UNJFPS10035-04AS1300-04.3125-24UNJFPS10035-05AS1300-05.3750-24UNJFPS10035-06AS1300-06.4375-20UNJFPS10035-88AS1300-08.5625-18UNJFPS10035-10AS1300-10.6875-24UNJEFPS10035-12AS1300-12.8125-20UNJEFPS10035-14AS1300-14.9375-20UNJEFPS10035-16AS1300-161.1250-18UNJEFPS10035-20AS1300-201.3125-18UNJEFPS10035-24AS1300-241.6250-18UNJEFPS10035-32AS1300-322.1250-16UNJ.1857.1827.2197.2167.2764.2734.3389.3359.3933.3903.5129.5099.6514.6484.7683. 50 . 381. 254. 088. 153. 296.507. 62 . 448. 286. 088. 153. 296.568. 68 . 495. 339. 088. 153. 296.568. 79 . 601. 401. 088. 153. 296.594. 85 . 675. 464. 103. 168. 311.6311.04. 784. 582. 103. 168. 311.673. 1.17 1.015. 725. 103. 168. 311.6931.421.139. 899. 103. 168. 343.763.7653. 8933 1.541.3111.030. 103. 168. 343.800.89031.0744 1.671.4271.162. 103. 168. 343.8061.07141.26291.25991.57541.57242.06572.06271.981.7501.387. 130. 195. 375.8382.232.0052.0002.862.5212.5161.664. 130. 195. 375.8772.202. 130. 236. 4161.050NOTES: UNLESS OTHERWISE SPECIFIED[1] The minimum boss dia “A” and boss length “G” shown are satisfactory for use inmaterials that exhibit a minimum shear strength of 26ksi. The recommended designpractices on page 8 and 9 should also be considered to resist axial loadsdeveloped by the system burst pressure requirements.PORT, ROSÁN FLUID CONNECTION TYPEINTERNAL STRAIGHT THREADPS10035CAGE CODE 83324 Fairchild Fasteners/Rosán 3130 West Harvard Street, Santa Ana, CA 927046

PORTNUMBERHDIAMINJNUMBEROF TEETHKMINPS10035-02. 40824.061PS10035-03. 47826.061PS10035-04. 52430.061PS10035-05. 63536.061PS10035-06. 71036.073PS10035-08. 82640.073PS10035-101.05238.073PS10035-121.18240.073PS10035-141.35450.073PS10035-161.47136.073PS10035-201.79556.093PS10035-242.04581.093PS10035-322.561102.093NOTES: CONTINUED:2. Use of porting tool and broach tool specified on page 4 is mandatory to providethe required port. Drill .015-.030 smaller than thread controlled minor diaspecified. The porting tool will size the minor dia and provide balance of cavityconfiguration ready for broaching serrations. The broach tool specified willprovide the proper serrations to complete the port.[3] Ros n broach tools described on pages 21 through 26 must be used to produceproper serrations.NOTE: When broaching into hard materials (40HRC and above) please contactRos n Engineering Department or request Bulletin TSB91-0130.[4] After serrations are broached, chip removal is required; refer to page 27.PORT, ROSÁN FLUID CONNECTION TYPEINTERNAL STRAIGHT THREADPS10035CAGE CODE 83324 Fairchild Fasteners/Rosán 3130 West Harvard Street, Santa Ana, CA 927047

RECOMMENDED DESIGN PRACTICES3000 PSI, 4000 PSI AND 5000 PSI SYSTEMSThe boss material must have a minimum shear strength (at maximum system temperature) perTable II to resist burst pressure (based on thread minimum shear engagement area shown inTable I). Also consider note [1] on page 6 when selecting boss material.TABLE IADAPTERPORT ENDSIZENUMBERREF[1]AMIN SHEARENGAGEMENTAREA(IN[2])[2]BPORTC MAXPER PS10035(PAGE 6)-02. 0417.256-03. 0802.288-04. 0989.341-05. 1406.403-06. 1734.466-08. 2610.584-10. 3807.727-12. 4550.901-14. 61321.032-16. 73121.164-20. 85591.389-241.23281.666NOTES: UNLESS OTHERWISE SPECIFIED[1] The port and size number refers to that part of the adapter number as follows:RF5006-13 and/or RF5006-04-13.NOTE: In the reducer part number, the second group of numbers defines the tube endsize of the adapter (see part number coding on page 14).[2] Minimum Shear Engagement Area shown is the assembled dimensional value for theoverall engaged area of port threads and the adapter threads. It does not represent adimension of either of the members in an unassembled condition.CAGE CODE 83324 Fairchild Fasteners/Rosán 3130 West Harvard Street, Santa Ana, CA 927048

INSTALLATION AND REMOVAL(REF: AS1301)RF5000-13 SERIESTABLE I: RF5000-13 SERIES ADAPTERINSTALLATION TORQUE VALUESTUBINGODADAPTERBASICNUMBERROSANPORTNUMBERO-RINGNUMBERINSTALLATIONTORQUElbf-inREF REF REF REF MINMAX1/8RF5002PS10035-02 AS568-00715203/16RF5003PS10035-03 AS568-00829361/4RF5004PS10035-04 AS568-01050655/16RF5005PS10035-05 AS568-0111001253/8RF5006PS10035-06 AS568-0121402001/2RF5008PS10035-08 AS568-0142703755/8RF5010PS10035-10 AS568-0166207003/4RF5012PS10035-12 AS568-1168559457/8RF5014PS10035-14 AS568-11899511051 RF5016PS10035-16 AS568-120114012601-1/4RF5020TPS10035-20 AS568-123152016801-1/2RF5024TPS10035-24 AS568-1281900210PORT PREPARATION1. Prepare boss and port per PS10035, pages 6 and 7. Drill thruorto depth specified on applicable drawing. Use a drill with adiameter .015-.030 smaller than that specified as the minordiameter on PS10035 standard. This will allow the Rosan RPTporting tool to finish the minor diameter of the port thread to thesizes required for piloting of the broach tool.O-RING INSTALLATION2. Place the O-ring installation tool over the port end thread of theadapter. Submerge the tool and O-ring in the fluid to be used inthe working system, or a lubricant compatible with the systemfluid. Slide the O-ring over the tool and onto the adapter. Insurethat the O-ring is not twisted and is properly seated in thegroove of the adapter. See figure 1.3. Remove the O-ring installation tool.FIGURE 1ADAPTER INSTALLATION4. Lubricate the internal surfaces of the port and the entire adapter assembly using same fluid or lubricant asin note 2. Scratches, nicks or rough spots are allowed in O-ring contact area on the adapter or in the port.5. Insert the O-ring end of the adapter into port by hand in a clockwise direction until the adapter is seated. Toavoid possible O-ring damage, the adapter should not be rotated in a counterclockwise direction.CAGE CODE 83324 Fairchild Fasteners/Rosán 3130 West Harvard Street, Santa Ana, CA 9270410

6. Using the applicable combination wrench and drive tool on page 5, engage the serrations of the tool with theexternal serrations of the adapter lockring per Figure 2. Place a torque wrench of the proper size over the hexof the wrench and apply a torque equal to the minimum value specified by the size in TABLE I. Note therelationship of the serration of the lockring with respect to the prebroached serrations in the port. If they match,proceed to 7. If the serrations do not match, continue to slowly torque the adapter toward the maximum valueallowed in TABLE I until the serration of the lockring match the port serrations. This will normally take between3ø and 8ø of turning and the maximum torque value need not to be reached if the serrations align themselvesprior to that value. Do not exceed maximum torque values.(NOTE: WHEN USING SEPARATE WRENCH AND DRIVE TOOL, SEE ALTERNATE INSTALLATION PROCE-DURE ON PAGE 13 FOR SIZES SHOWN IN TABLE I)7. Degrease and apply enough zinc chromate primer (TT-P-1757) with a brush or small syringe to thecounterbore area of the port and below the adapter lockring so primer will be extruded out between externalserrations of the lockring and the serrations in the port when lockring is installed. Note: Using design activitymay specify another primer in place of or in addition to zinc chromate.FIGURE 2TORQUING ADAPTER ASSEMBLYFIGURE 3LOCKRING INSTALLATION8. While the zinc chromate or sealant applied per 7 is still wet, install the lockring by rotating the thread endof the combination wrench and drive tool clockwise onto the adapter assembly until it touches thelockring. Place an open end or socket wrench on the tool, turn the tool in a clockwise direction until itbottoms on the boss surface as shown in Figure 3. Observe that the tool has bottomed. (DO NOT OVERTORQUE - PORT DAMAGE AN RESULT!)CAUTION: Any sudden increase in torque prior to bottoming may indicate that the lockring serrations andthe port serrations are not aligned. If this occurs, remove wrench and drive tool by turning counterclockwise.Lift the lockring (per paragraphs 11, 12 and 13 on page 12). Torque adapter clockwise per paragraph6 until serrations in port and the external serrations on the lockring are aligned. Again attempt toinstall lockring. Remove excess sealant on surface of boss and lockring.CAGE CODE 83324 Fairchild Fasteners/Rosán 3130 West Harvard Street, Santa Ana, CA 9270411

PRESSURE TESTING9. A proof pressure test of the unit may be conducted at this point. Place a pressure cap on the adapter. Pressurizethe unit from another location on the unit to 1.5 times the operating pressure for three (3) minutes. There shall beno leakageNOTE: Using design activity may require testing other than shown.ADAPTER REMOVAL10. If a sealant has been used to cover lockring, carefully remove sealant to expose lockring.11. Select the proper size lockring removal tool from page 5.12. Spread the puller halves apart by retracting the sleeve from the tool until the pin bottoms in the groove of the sleeveper Figure 4. Holding the puller halves apart, place tool over protruding adapter. Release the puller halves andlocate in the groove of the lockring. Adjustment up or down is achieved by turning the bolt head. Slide the sleeveover the puller halves and check for proper engagement of the puller halves in the lockring groove.FIGURE 4LOCKRING RETRACTION13. Place wrench on the bolt head of the removal tool and turn in a clockwise direction while holding the sleeve with otherhand. This action will cause the lockring to be jacked out of the port counterbore. When the external serrations ofthe lockring are clear of the boss surface, the turning may be stopped. Remove the tool from the adapter byloosening the bolt and lifting the sleeve to free the puller halves.14. Select the proper size combination wrench and drive tool from page 5. Engage the serrations of the wrench withthose of the lockring. Using an open end or socket wrench over wrench hex, turn in a counterclockwise direction todisengage the adapter from the boss port. Plug the port minor diameter when cleaning out the cavity to avoidcontamination of the fluid system.CAGE CODE 83324 Fairchild Fasteners/Rosán 3130 West Harvard Street, Santa Ana, CA 9270412

ALTERNATE INSTALLATION PROCEDURERF5000-13WHEN USING SEPARATE WRENCH ANDDRIVE TOOLA. Install O-ring and lubricate port per paragraph1 thru 5 (page 10).B. Using the RF6900W wrench in place of theRF9800DW combination wrench, installadapter per paragraph 6 (page 11).C. Prior to driving lockring, brush zinc chromateprimer into cavity and around top ofboss per paragraph 7 (page 11).D. To drive the lockring, place the properRF9800DEK tool over the adapter until ittouches the lockring surface. A hammer,arbor or hydraulic press may be used topress the lockring into the boss.Installation is complete when the toolbottoms on the surface of the boss.NOTE:All check valves, quick disconnects, andmost other special adapter configurationsmust use the RF6900W and RF9800DEKseries tools for installation.CAGE CODE 83324 Fairchild Fasteners/Rosán 3130 West Harvard Street, Santa Ana, CA 9270413

ADAPTERPARTNUMBERRF5005-04-13RF5006-04-13RF5006-05-13RF5008-04-13RF5008-05-13RF5008-06-13RF5010-04-13RF5010-06-13RF5010-08-13RF5012-04-13RF5012-05-13RF5012-06-13RF5012-08-13RF5012-10-13RF5016-04-13RF5016-10-13RF5016-12-13RF5020-04-13RF5020-12-13RF5020-16-13RF5024-16-13RF5024-20T13ATHREADBTHREADCDIADDIAEDIAMIL-S-8879CLASS 3AMIL-S-8879CLASS 3A±.005 ±.005 ±.007+.010-.005+.000-.01. 4375-24UNJ S . 3750-24UNJ F . 184-.190. 232. 624. 192. 701.381.4375-24UNJS . 4375-20UNJF .184-.190. 295 . 700. 210.733.395.500-24UNJS.4375-24UNJS.5000-24UNJS.5625-20UNJS.4375-24UNJS.5625-20UNJS.7188-20UNJS.4375-24UNJS.5000-24UNJS.5625-20UNJS.7188-20UNJS.8438-18UNJS.4375-24UNJS.8438-18UNJS1.0000-16UNJ.4375-24UNJS1.0000-16UNJ1.2500-14UNJS1.2500-14UNJS1.5781-14UNJS.5625-18UNJF.6875-24UNJEF.8125-20UNJEF1.1250-18UNJEF1.3125-18UNJEF.231-.237.184-.190.231-.237.294-.300.184-.190.294-.300.398-.408.184-.190.231-.237.294-.300.398-.408.493-.503.184-.190.493-.503.604-.614.184-.190.604-.614.839-.8511.6250-18UNJEF.839-.8511.073-1.086F. 412 . 814.210. 498 1.040.210. 633 1.170.220. 861 1.456.2201.0571.782.240G.733.734.734.754.738.758.771.731.731.751.764.828.744.841.881.751.888.9361.2972.031. 240.957.954H.430.465.527.564.569.608ADAPTER - REDUCERROSÁN TO BEAM SEALCAPTIVE LIFT-TYPE LOCKRINGRF5000-( )-13SERIESCAGE CODE 83324 Fairchild Fasteners/Rosán 3130 West Harvard Street, Santa Ana, CA 9270414

RF5000-()-13 ADAPTERINSTALLED IN ROSAN PS10035 (AS1300) PORTADAPTERPARTNUMBERREFO-RINGNUMBER[6]REFJ[9]±.020K[9]MAXRF5005-04-13AS568-011. 536.124RF5006-04-13RF5006-05-13RF5008-04-13RF5008-05-13RF5008-06-13RF5010-04-13RF5010-06-13RF5010-08-13RF5012-04-13RF5012-05-13RF5012-06-13RF5012-08-13RF5012-10-13RF5016-04-13RF5016-10-13RF5016-12-13RF5020-04-13RF5020-12-13RF5020-16-13RF5024-16-13RF5024-20T13AS568-012.553.553AS568-014.554.554.574.558AS568-016 .578.591.551.551AS568-116 .571.584.648.564AS568-120 .661.701.544AS568-123 .681.729AS568-128.750.747.130.130.130.140.140.140.140NOTES: UNLESS OTHERWISE SPECIFIED[1] MATERIAL: Adapter: 6AI-4V titanium per AMS4928, AMS4965or AMS4967,130 KSI UTS min.Lockring: A286 corrosion resistant steel perAMS5731 or AMS5734, 34-40 HRC.[2] FINISH: Adapter: Anodic Treatment per AMS2488, Type 2Lockring: Passivate per QQ-P-35.[3] Lockring retained on adapter by controlled interference fit.[4] Sealing surface, do not mar, take care in handling.[5] This end per MIL-F-85421 and compatible withdynamic beam seal.[6] O-rings must be specified separately and shall be selectedbased on system fluid and temperature and are not suppliedby Rosan. Dash numbers shown in the table conform to SAEstandard (AS568) uniform dash numbering system.7. Port preparation per Rosan PS10035 (Ref: AS1300).8. For installation procedure see page 16 of this catalog.[9] Dimensions are given for design purpose only; they are notto be used for installation verification.ADAPTER - REDUCERROSÁN TO BEAM SEALCAPTIVE LIFT-TYPE LOCKRINGRF5000-( )-13SERIESCAGE CODE 83324 Fairchild Fasteners/Rosán 3130 West Harvard Street, Santa Ana, CA 9270415

ADAPTER - REDUCERINSTALLATION AND REMOVALTABLE IADAPTERPARTNUMBERROSANPORTNUMBERO-RINGINSTLTOOLWRENCHPARTNUMBERLOCKRINGDRIVETOOLLOCKRING-REMOVALTOOLTOOL KITPARTNUMBERREFNUMBERNUMBERNUMBER[*]R EFRF5005-04-13PS1035-05ORT375RF6905WRF9805DEKRF505LPDE KM29RF5006-04-13RF5006-05-13PS10035-06ORT437RF6906WRF9806DEKRF06LPDEKM30RF5008-04-13RF5008-05-13RF5008-06-13PS10035-08ORT562RF6908WRF9808DEKRF08LPDEKM13RF5010-04-13RF5010-06-13RF5010-08-13PS10035-10ORT687RF6910WRF9810DEKRF10LPDEKM19RF5012-04-13RF5012-05-13RF5012-06-13RF5012-08-13RF5012-10-13PS10035-12ORT812RF6912WRF9812DEKRF12LPDEKM31RF5016-04-13RF5016-10-13RF5016-12-13PS10035-16ORT1125RF6916WRF9816DEKRF16LPDEKM14RF5020-04-13RF5020-12-13RF5020-16-13PS10035-20ORT1312RF6920WRF9820DEKRF20LPDEKM15RF5024-16-13RF5024-20T13PS10035-24ORT1625RF6924WRF9824DEKRF24LPDEKM2* KIT CONSISTS OF ONE EACH OF TOOLS SPECIFIED IN TABLE IPORT PREPARATION1. Prepare port per PS1035, pages 6 and 7. Drill through or to depth specified on applicable drawing. Usedrill with a diameter .015-.030 smaller than that specified as the minor diameter on PS10035 standard.This will allow the Rosan RPT porting tool to finish the minor diameter of the port thread to the sizerequired for piloting of the broach tool.O-RING INSTALLATION2. Assemble O-ring on the adapter. For details, see page 10.ADAPTER INSTALLATION3. Install the adapter into PS10035 port. For details, see page 10, but use tooling per Table I above andtorque values per Table II on page 17.Using the RF6900W wrench, engage the serrations of the tool with those on the external serrations of theadapter lockring.4. Place a torque wrench over the hex of the RF6900W wrench. Apply torque equal to the minimum valuespecified in Table II on page 17.CAGE CODE 83324 Fairchild Fasteners/Rosán 3130 West Harvard Street, Santa Ana, CA 9270416

TABLE IIADAPTERPARTNUMBERO-RINGNUMBERREFINSTALLATIONTORQUElbf-inRF5005-04-13AS568-011100-125RF5006-04-13RF5006-05-13RF5008-04-13RF5008-05-13RF5008-06-13AS568-012140-200AS568-014270-375RF5010-04-13RF5010-06-13RF5010-08-13RF5012-04-13RF5012-05-13RF5012-06-13RF5012-08-13RF5012-10-13RF5016-04-13RF5016-10-13RF5016-12-13RF5020-04-13RF5020-12-13RF5020-12-13RF5024-16-13RF5024-20T13AS568-016620-700AS568-116855-945AS568-1201140-1260AS568-1231520-1680AS568-1281900-21005. These adapters are specified by several prime contractors. They have released processspecifications which differ from standard Rosan practice with respect to corrosionprotection. It is suggested that specifications be reviewed for contract requirements.When no process specification has been specified, the following procedure should beused: apply zinc chromate primer per TT-P-1757 with a brush or small syringe to thecounterbore area of the port. Do not allow the zinc chromate to dry.6. Place the proper size RF9800DEK drive tool over the tube end of the adapter.When it is properly located it will rest on the lockring. A hammer, arbor or hydraulicpress may be used to press the lockring into the boss. Installation is completewhen the tool bottoms on the surface of the boss.ADAPTER REMOVAL7. Choose the proper size RF()LPDE removal tool from TABLE I. Slide the sleeve upuntil the puller halves can be opened. Place the tool over the tube end of theadapter with the nylon pad resting on the top surface of the adapter. Locate theflange of the puller halves in the groove of the lockring and allow the sleeve to slideto its normal position. Turn the bolt head of the tool in a clockwise direction using awrench. When the lockring serrations are clear of the boss surface the turning maybe stopped.8. Using the proper size RF6900W wrench, engage the serrations of the lockring.Place a socket or open-end wrench on the RF6900W wrench and turn in acounterclockwise direction until the adapter is free. Plug the port minor diameterwhen cleaning out the cavity to avoid contamination of the fluid system.CAGE CODE 83324 Fairchild Fasteners/Rosán 3130 West Harvard Street, Santa Ana, CA 9270417

ADAPTER, TOOL KITKIT AND NATIONAL STOCK NUMBERADAPTERPARTNUMBERREFKITPART NUMBERKITNATIONALSTOCK NUMBER(NSN)KITWEIGHTAPPROX.(lbs)RF5004-13KM9RF5004 5180-00-785-5062 1.00RF5005-13K M9RF5005——————1.06RF5006-13KM9RF5006 5180-00-785-5063 1.12RF5008-13KM9RF5008 5180-00-785-5068 1.25RF5010-13KM9RF5010 5180-00-785-5069 1.50RF5012-13KM9RF5012 5180-00-785-5073 1.75RF5014-13K M9RF5014——————2.06RF5016-13KM9RF5016 5180-00-785-5080 2.25RF5020T13RF5024T13KM9RF5020T 5180-00-785-7033 3.00K M9RF5024 T —————3.75KIT CONTENTS (1 EACH)KIT O-RINGPART INSTLNUMBER TOOLNUMBERKM9RF5004ORT312KM9RF5005ORT375KM9RF5006ORT437KM9RF5008ORT562KM9RF5010ORT687KM9RF5012ORT812KM9RF5014ORT937KM9RF5016ORT1125KM9RF5020TORT1312KM9RF5024TORT1625COMBINATIONWRENCH AND DRIVETOOL NUMBERRF5004DWRF5005DWRF5006DWRF5008DWRF5010DWRF5012DWRF5014DWRF5016DWRF5020TDWRF5024TDWLOCKRINGREMOVALTOOLNUMBERRF5004LP DRF5005LP DRF5006LP DRF5008LP DRF5010LP DRF5012LP DRF5014LP DRF5016LP DRF5020LP DRF5024LPCAGE CODE 83324 Fairchild Fasteners/Rosán 3130 West Harvard Street, Santa Ana, CA 9270418

GENERAL USAGE TOOL KITS [2]FOR USE WITH ADAPTERSCHECK VALVES, FILTERS, QUICKDISCONNECTS AND REDUCERSROSANPORTENDSIZEKITPARTNUMBERKITNATIONALSTOCKNUMBERO-RINGINSTLTOOLNUMBERORT2102KM355180-01-075-569603KM365180-01-077-1577 ORT25004KM185180-00-283-6999 ORT31205KM295180-01-075-0765 ORT37506KM30 [1]5180-01-075-0766 ORT437KM22-640-2 5180-00-163-6640KIT CONTENTS (1 EACH)WRENCH LOCKRINGPART DRIVE TOOLNUMBER NUMBERRF6902WRF6903WRF6904WRF6905WRF6906WRF9802DEKRF9803DEKRF9804DEKRF9805DEKRF9806DEKLOCKRINGREMOVALTOOLNUMBERRF02LPDERF03LPDERF04LPDERF05LPDERF06LPDE08KM13 [1]KM22-660-25180-00-283-69935180-00-163-6637ORT562RF6908WRF9808DEKRF08LPDE10KM19 [1]KM22-680-25180-00-283-69895180-00-163-6633ORT687RF6910WRF9810DEKRF10LPDE12KM315180-01-077-1578 ORT81214KM325180-01-075-0767 ORT937RF6912WRF6914WRF9812DEKRF9814DEKRF12LPDERF14LPDE16KM14 [1]KM22-612-25180-00-283-69925180-00-179-0067ORT1125RF6916WRF9816DEKRF16LPDE20KM15 [1]KM22-612-25180-00-283-69915180-00-163-6638ORT131224KM285180-01-075-0768 ORT162532KM335180-01-075-5689 ORT2125RF6920WRF6924WRF6932W[ 3] KM345180-01-263-917[3]RF9820DEKRF9824DEKRF9832DEKRF20LPDERF24LPDERF32LPDENOTES: UNLESS OTHERWISE SPECIFIED[1] Kits are identical and interchangeable except for part numbers and National Stock Numbers.[2] Tools in these kits are universal since they will install and remove RF5000, RFH5000, RF5700,RF7500, RFH7500, RF7700, RF9800, RFK9800, RF9900, RFK9900 and RFH9900 series adapters,reducers, check valves, filters and quick disconnects.[3] KM34 is a multi use kit containing tooling for port end sizes 04 thru 32.CAGE CODE 83324 Fairchild Fasteners/Rosán 3130 West Harvard Street, Santa Ana, CA 9270419

PORTINGTUBINGABCTOOL ODMIL-S-8879 CONTOURDIANUMBERCLASS 3B FOR PORT+.0000REF ±-.0003 ±.0005 ±0.0003 ±.005±.030 REFNUMBERRPT02*1/8 . 3748. 1842. 3818. 6104.000. 2160-28UNJ F PS10035.0 2DEPORTTHREADTO PRODUCERPT3*3/16. 3748. 2182. 4488. 6704.000. 2500-28UNJ F PS10035-0 3RPT04*1/4 . 4998. 2749. 4958. 7004.000. 3125-24UNJ F PS10035-0 4RPT055/16. 4998. 3374. 6018. 2753.475. 3750-24UNJ F PS10035-0 5RPT063/8 . 4998. 3918. 6758. 7853.535. 4375-20UNJ F PS10035-0 6RPT081/2 . 4998. 5114. 7848. 8503.850. 5625-18UNJ F PS10035-0 8RPT105/8 . 4998. 64991.0158. 8103.810. 6875-24UNJFE F PS10035.1 0RPT123/4 . 4998. 76681.1398. 9504.200. 8125-20UNJE F PS10035-1 2RPT147/8 . 7498. 89181.3118. 9874.240. 9375-20UNJE F PS10035-1 4RPT161 . 74981.07291.42781.0154.2651.1250-18UNJFEF PS10035-1 6RPT201-1/4 . 74981.26141.75081.0904.5201.3125-18UNJEF PS10035-2 0RPT241-1/2 . 74981.57392.00081.2054.5601.6250-18UNJEF PS10035-2 4RPT322 . 99982.06422.51851.4804.7652.1250-16UNJ PS10035-3 2*SOLID CARBIDEAPPLICATION:This tool counterbores, countersinks, provides a radius and produces a tap drilldiameter in one pass. Contours are ground to insure concentricity. Cutergeometry permits the use of these tools with most common materials.STANDARD PORT CONTOUR CUTTERSHORT SERIES - CARBIDE TIPPEDPS10035 (AS1300) PORTRPT( )SERIESCAGE CODE 83324 Fairchild Fasteners/Rosán 3130 West Harvard Street, Santa Ana, CA 9270420

BROACHTOOLNUMBERCUTTERNUMBER[1]ADIA±.015BDIA+.0000-.0010CREFDHEXREFE+.015-.000TO PRODUCESERRATIONSFOR PORTNUMBERRFOPB5002RFOPB5002-3 . 600. 18225.32. 62. 063PS10035-0 2RFOPB5003RFOPB5003-3 . 730. 21625.32. 75. 063PS10035.0 3RFOPB5004RFOPB5004-3 . 790. 27295.32. 81. 063PS10035-0 4RFOPB5005RFOPB5005-3 . 920. 33545.34. 94. 063PS10035-0 5RFOPB5006RFOPB5006-3 . 980. 38985.421.00. 075PS0035-06RFOPB5008RFOPB5008-3 1.070. 50945.461.12. 075PS10035-0 8RFOPB5010RFOPB5010-3 1.290. 64795.481.31. 075PS10035-1 0RFOPB5012RFOPB5012-3 1.420. 76485.541.44. 075PS10035-1 2RFOPB5014RFOPB5014-3 1.600. 88985.611.62. 075PS10035-1 4RFOPB5016RFOPB5016-3 1.7301.07195.621.75. 075PS10035-1 6RFOPB5020RFOPB5020-3 2.0401.25945.642.25. 095PS10035-2 0RFOPB5024RFOPB5024-3 2.3001.57195.652.50. 095PS10035-2 4RFOPB5032RFOPB5032-3 2.8102.06475.652.88. 095PS10035-3 2NOTES: UNLESS OTHERWISE SPECIFIED[1] Replacement cutters may be purchased individually.[2] Inspection of noted runout and use of controlled minor diameter per Rosan PS10035 port specificationwill provide an allowable maximum runout of .009 between serration major diameter and controlledminor diameter after broaching.APPLICATION: This broach tool, when used in arbor, hydraulic presses or manually, is designedto produce serrations in the counterbore wall of ports prepared per PS10035. The tool willbroach aluminum, magnesium, and many steels with hardnesses of 32 HRC or less. Successful broachingof harder or tougher material may be accomplished, but tool cutter wear is to be expected.METHOD: The pilot is inserted into the tap drill hole of PS10035 port, and sufficient force appliedto the top of the mandrel to allow the cutter to broach into the counterbore. When the external shoulder ofthe mandrel contacts the internal shoulder of the body*, broaching is complete. If cutter sticks incounterbore, turn the nut in a clockwise direction to extract the cutter. Caution: nut is for cutter removalonly and is not a stop. Always back off nut when broaching. Hole can be tapped before or after broaching.BROACH TOOLHAND HELDPS10035 PORT SERRATIONSCAGE CODE 83324 Fairchild Fasteners/Rosán 3130 West Harvard Street, Santa Ana, CA 9270421RFOPB5000SERIES

BROACHTOOLNUMBERCUTTERPARTNUMBER[2] [3]STUDPARTNUMBERRFOPB5002HDBRFOPB5002HDB5 RFOPB5002HDB4RFOPB5003HDBRFOPB5003HDB5 RFOPB5003HDB4RFOPB5004HDBRFOPB5004HDB5 RFOPB5004HDB4RFOPB5005HDBRFOPB5005HDD5 RFOPB5005HDB4RFOPB5006HDBRFOPB5006HDB5 RFOPB5006HDB4RFOPB5008HDBRFOPB5008HDB5 RFOPB5008HDB4RFOPB5010HDBRFOPB5010HDB5 RFOPB5010HDB4RFOPB5012HDBRFOPB5012HDB5 RFOPB5012HDB4RFOPB5014HDBRFOPB5014HDB5 RFOPB5014HDB4RFOPB5016HDBRFOPB5016HDB5 RFOPB5016HDB4RFOPB5020HDBRFOPB5020HDB5 RFOPB5020HDB4RFOPB5024HDBRFOPB5024HDB5 RFOPB5024HDB4RFOPB5032HDBRFOPB5032HDB5 RFOPB5032HDB4[4]THRUSTBEARINGPARTNUMBERAXK0619TNAXK0821TNK81102TNK81103TNK81104TNK81105TNK81206TNK81206TNK81208TNK81208TNK81208TNK89407TNK89408TNATHREADMIL-S-8879CLASS 3ABHEXREFCHEXREFDDIAMAXE±.03TO PRODUCESERRATIONSFOR PORTNUMBER. 2160-28UNJ F . 500. 1251.043.10PS10035- 2. 2500-28UNJ F . 625. 1721.143.58PS10035- 3. 3125-24UNJ F . 750. 2181.413.86PS10035- 4. 3750-24UNJ F . 750. 2501.534.00PS10035- 5. 4375-20UNJ F 1.000. 3121.854.71PS10035- 6. 5625-18UNJ F 1.000. 3752.044.96PS10035- 8. 6875-24UNJE F 1.000. 5002.324.54PS10035-1 0. 8125-20UNJE F 1.125. 6252.324.73PS10035-1 2. 9375-20UNJE F 1.250. 7503.015.51PS10035-1 41.1250-18UNJEF 1.500. 8753.015.76PS10035-1 61.3125-18UNJEF 1.6251.0623.015.94PS10035-2 01.6250-18UNJEF 1.7501.0003.446.11PS10035-2 42.1250-16UNJ 2.0001.1253.886.61PS10035-3 2NOTES: UNLESS OTHERWISE SPECIFIED1. Usage of tool is described in TSB52273. This tool will broach serrations into most materials with hardness upto 40HRC.[2] 2 extra cutters are provided with each tool.[3] Replacement cutters may be purchased individually.[4] Replacement studs may be purchased individually.5. Use of this tool will provide an allowable maximum runout of .009 between serration major diameter andcontrolled minor diameter (REF:PS10035) after broaching.BROACH TOOL, NON-IMPACTPS10035 PORT SERRATIONS(FOR MATERIAL UP TO 40 HRC)RFOPB5000HDBSERIESCAGE CODE 83324 Fairchild Fasteners/Rosán 3130 West Harvard Street, Santa Ana, CA 9270422

BROACHTOOLNUMBERCUTTERPARTNUMBER[3] [4]RFOPB5008HDCRFOPB5008HDC3RFOPB5010HDCRFOPB5010HDC3RFOPB5012HDCRFOPB5012HDC3RFOPB5014HDCRFOPB5014HDC3RFOPB5016HDCRFOPB5016HDC3RFOPB5020HDCRFOPB5020HDC3RFOPB5024HDCRFOPB5024HDC3ATHREADMIL-S-8879CLASS 3ABHEXREFCHEXREFSUPERSEDED BYRFOPB5000HDB SERIESD+.040-.040THRUST BEARINGPARTNUMBER[6]BEARING RACEPARTNUMBER[7]TO PRODUCESERRATIONSFOR PORTNUMBER. 5625-18UNJ F 1.000. 1881.110NTA-613 RFOPB5008HDC5 PS10035-0 8. 6875-24UNJE F 1.250. 2502.030NTA-916 RFOPB5010HDC5 PS10035-1 0. 8125-20UNJE F 1.625. 2502.410NTA-1018 RFOPB5012HDC5 PS10035-1 2. 9375-20UNJE F 1.500. 2502.420NTA-1220 RFOPB5014HDC5 PS10035-1 41.1250-18UNJEF 1.625. 3752.265NTA-1423 RFOPB5016HDC5 PS10035-1 61.3125-18UNJEF 2.000. 3752.525NTA-1828 RFOPB5020HDC5 PS10035-2 01.6250-18UNJEF 2.250. 3752.750NTA-2233 RFOPB5024HDC5 PS10035-2 4NOTES: UNLESS OTHERWISE SPECIFIED1. Usage of tool is described in bulletin TSB76-310. This tool is primarily designed for extendedusage in aluminum and mild steel not exceeding 20 HRC. When used in harder materials,bearing damage may occur.2. When broaching parent materials harder than 20 HRC, use RFOPB( )HDB broach tools.[3] 2 extra cutters are provided with each tool.[4] Replacement cutters may be purchased individually.5. Use of this tool will provide an allowable maximum runout of .009 between serration major diaand controlled minor dia (REF: PS10035) after broaching.[6] Quantity of bearings required: -For RFOPB5008HDC, RFOPB5012HDC andRFOPB5014HDC: 3 Bearings-For RFOPB5010HDC and RFOPB5016HDC thruRFOPB5024HDC: 2 Bearings[7] Quantity of bearing races required: -For RFOPB5008HDC, RFOPB5012HDC andRFOPB5014HDC: 2 Bearing Races-For RFOPB5010HDC and RFOPB5016HDC thruRFOPB5024HDC: 1 Bearing RaceBROACH TOOL, NON-IMPACTPS10035 PORT SERRATIONS(FOR SOFT MATERIALS)RFOPB5000HDCSERIESCAGE CODE 83324 Fairchild Fasteners/Rosán 3130 West Harvard Street, Santa Ana, CA 9270423

BROACHANUMBERBCTO PRODUCETOOLDIAOFDIADIASERRATIONSNUMBER+.002TEETHFOR PORT-.004±.002±.010NUMBERRFOPB5002ED3. 41124. 312. 109PS10035-0 2RFOPB5003ED3. 48026. 375. 125PS10035-0 3RFOPB5004ED3. 52630. 375. 125PS10035-0 4RFOPB5005ED3. 63736. 500. 156PS10035-0 5RFOPB5006ED3. 71236. 500. 156PS10035-0 6RFOPB5008ED3. 82640. 500. 156PS10035-0 8RFOPB5010ED31.05438. 500. 156PS10035-1 0RFOPB5012ED31.18440. 500. 156PS10035-1 2RFOPB5014ED31.35650. 500. 156PS10035-1 4RFOPB5016ED31.47336. 500. 156PS10035-1 6RFOPB5020ED31.79756. 500. 156PS10035-2 0RFOPB5024ED32.04781. 500. 156PS10035-2 4RFOPB5032ED32.563102. 500. 156PS10035-3 2NOTES: UNLESS OTHERWISE SPECIFIED1. MATERIAL: COPPER TUNGSTEN, with option of alloy steel shank.2. When using this tool, the machine should be set to produce a burn which is .002 to .003larger on the diameter than “A” Dia. This will allow the lockring to fit into the serrationproduced with about .004 to .005 clearance. The applicable lockring may be used to gagethe port serration.CAUTION: Care must be taken when machining to provide the following requirements: Amaximum runout of .009 must be maintained between serration major dia andcontrolled minor dia (specified in Rosan PS10035 port specification) aftermachining.BROACH TOOL, COPPER TUNGSTENELECTRICAL DISCHARGE MACHININGPS10035 PORT SERRATIONSRFOPB5000ED3SERIESCAGE CODE 83324 Fairchild Fasteners/Rosán 3130 West Harvard Street, Santa Ana, CA 9270424

BROACHTOOLNUMBERADIA+.004-.003NUMBERORTEETHBDIA±.002CDIA±.010TO PRODUCESERRATIONSFOR PORTNUMBERRFOPB5002ED2. 39924. 312. 109PS10035-0 2RFOPB5003ED2. 46826. 375. 125PS10035-0 3RFOPB5004ED2. 51430. 375. 125PS10035-0 4RFOPB5005ED2. 62436. 500. 156PS10035-0 5RFOPB5006ED2. 69936. 500. 156PS10035-0 6RFOPB5008ED2. 81440. 500. 156PS10035-0 8RFOPB5010ED21.04038. 500. 156PS10035-1 0RFOPB5012ED21.17040. 750. 156PS10035-1 2RFOPB5014ED21.34150. 750. 156PS10035-1 4RFOPB5016ED21.45636. 750. 156PS10035-1 6RFOPB5020ED21.782561.000. 156PS10035-2 0RFOPB5024ED22.032811.500. 156PS10035-2 4RFOPB5032ED22.5481021.500. 156PS10035-3 2NOTES: UNLESS OTHERWISE SPECIFIED1. MATERIAL: UNION POCO GRADE EDM-3 GRAPHITE, with option of alloy steel shank.2. This tool is designed to provide approximately 10 times the life of tools made from brass(RFOPB5000ED Series).3. When using this tool, the machine should be set to produce a burn which is .009 to .011larger on the diameter than “A” Dia. This will allow the lockring to fit into the serrationproduced with about .004 to .005 clearance. The applicable lockring may be used to gagethe port serration.CAUTION: Care must be taken when machining to provide the following requirements: Amaximum runout of .009 must be maintained between serration major dia andcontrolled minor dia (specified in Rosan PS10035 port specification) aftermachining.BROACH TOOL, POCO GRAPHITEELECTRICAL DISCHARGE MACHININGPS10035 PORT SERRATIONSRFOPB5000ED2SERIESCAGE CODE 83324 Fairchild Fasteners/Rosán 3130 West Harvard Street, Santa Ana, CA 9270425

BROACHTOOLNUMBERCUTTER AND SCREWCOMBINATIONNUMBER [2]NOTES: UNLESS OTHERWISE SPECIFIED[1] This holder is not supplied by Rosán Products. Obtain fromWICKMAN CORP. 10325 CAPITAL AVE., OAK PARK, MI 48237, USA, orINDEX-WERKE KG HAHN & TESKY, 73 ESSLINGEN, PO BOX 809, GERMANY.[2] Cutter and screw combination can be ordered separately for spares or replacements.[3] USAGEThese tools are designed to broach serrations into counterbore of ports PS10035 (AS1300)and PS10048 with parent material hardness up to 40HRC. For harder materials, electricaldischarge broach tools are available.CAGE CODE 83324 Fairchild Fasteners/Rosán 3130 West Harvard Street, Santa Ana, CA 9270426ANUMBEROF TEETHBDIAREFTO PRODUC ESERRATIONSFOR PORTNUMBER [3]RFOPB5002WBARFOPB5002WBA23 24. 412PS10035-0 2RFOPB5003WBARFOPB5003WBA23 26. 481PS10035-0 3RFOPB5004WBARFOPB5004WBA23 30. 527PS10035-0 4RFOPB5005WBARFOPB5005WBA23 36. 638PS10035-0 5RFOPB5006WBARFOPB5006WBA23 36. 713PS10035-0 6RFOPB5008WBARFOPB5008WBA23 40. 827PS10035-0 8RFOPB5010WBARFOPB5010WBA23 381.055PS10035-1 0RFOPB5012WBARFOPB5012WBA23 401.185PS10035-1 2RFOPB5014WBARFOPB5014WBA23 501.357PS10035-1 4RFOPB5016WBARFOPB5016WBA23 361.474PS10035-1 6RFOPB5020WBARFOPB5020WBA23 561,798PS10035-2 0RFOPB5024WBARFOPB5024WBA23812.048PS10035-2 4RFOPB5032WBARFOPB5032WBA28 1022.564PS10035-3 2BROACH TOOL,WOBBLE BROACH MACHININGPS10035 PORT SERRATIONSRFOPB5000WBASERIES

CHIPREMOVALTOOLNUMBER[5]CUTTERPARTNUMBER[3]ADIA±.010BDIA+ .000-.005CDIA+ .002-.010DREFEMINFMAXGDIA±.010H±.015RF02CRPRF02CRP-1 . 688. 183. 3715.35. 077. 490. 3751.75RF03CRPRF03CRP-1 . 750. 217. 4385.35. 077. 508. 3751.75RF04CRPRF04CRP-1 . 750. 274. 4855.35. 077. 535. 3751.75RF05CRPRF05CRP-1 . 875. 337. 5915.40. 077. 562. 3751.75RF06CRPRF06CRP-1 . 875. 391. 6655.40. 092. 606. 3751.75RF08CRPRF08CRP-1 1.000. 511. 7745.50. 092. 656. 3751.75RF10CRPRF10CRP-1 1.250. 6491.0056.00. 092. 676. 5002.25RF12CRPRF12CRP-1 1.375. 7661.1296.10. 092. 746. 5002.25RF14CRPRF14CRP-1 1.500. 8911.3016.10. 092. 782. 5002.25RF16CRPRF16CRP-1 1.6251.0721.4176.10. 092. 788. 5002.25RF20CRPRF20CRP-1 2.0001.2611.7406.15. 119. 820. 5002.25RF24CRPRF24CRP-1 2.2501.5731.9906.20. 119. 860. 5002.25RF32CRPRF32CRP-1 2.7502.0632.5066.35. 1191.032. 5002.25NOTES: UNLESS OTHERWISE SPECIFIED1. MATERIAL AND HEAT TREAT:BODY: 1144 StressproofPILOT: 1144 StressproofCUTTER: M2 Tool Steel, 60HRC min.2. FINISH: BODY: Black oxide plus oil.[3] Cutter is replaceable and can be ordered separately for spares. Onespare cutter is supplied with each tool assembly.4. Usage of tool is described in bulletin TSB91-0128.[5] The RF( )CRA (sizes 04,06 and 08) or RF( )CR (sizes 02 thru 32) may alsobe used to clear chips from the PS10035 Port. For further informationrefer to bulletins TSB89-0606 (CRA SERIES) or TSB85-0228 (CR SERIES).CHIP REMOVAL TOOL,PS10035 PORTRF( )CRPSERIESCAGE CODE 83324 Fairchild Fasteners/Rosán 3130 West Harvard Street, Santa Ana, CA 9270427

O-RINGINSTALLATIONTOOLNUMBERA±.06B+.05-.01CDIAMAXDDIAMINEDIA±.040ORT216. 71. 19. 283. 218.100ORT250. 79. 23. 322. 252.130ORT312. 83. 23. 385. 315.190ORT375. 86. 25. 445. 377.250ORT437. 90. 28. 505. 440.310ORT562. 98. 33. 635. 565.435ORT6871.05. 39. 755. 690.550ORT8121.12. 49. 885. 815.670ORT9371.19. 551.010. 940.795ORT11251.25. 581.2051.127.920ORT13121.82. 691.3951.315.920ORT16251.94. 781.7151.6271.420ORT21251.941.022.2152.1271.975NOTES: UNLESS OTHERWISE SPECIFIED1. MATERIAL: Teflon or Nylon.O-RING INSTALLATION TOOLORT( )SERIESCAGE CODE 83324 Fairchild Fasteners/Rosán 3130 West Harvard Street, Santa Ana, CA 9270428

COMBINATIONWRENCH ANDDRIVE TOOLNUMBERATHREADMIL-S-8879CLASS 3BBDIA±.015CDIA±.010D+.007-.002E±.015FHEXREFGACROSSCORNERSREFRF5002DWRF5003DWRF504DWRF5005DWRF5006DWRF5008DWRF5010DWRF5012DWRF5014DWRF5016DWRF5020DWRF5020TDWRF5024DWRF5024TDW. 3125-32UNJE F . 680. 427. 1091.000. 75.866. 3750-28UNJ S . 750. 496. 1091.000. 75.866. 4375-24UNJ S . 800. 542. 1091.000. 81.938. 5000-24UNJ S . 900. 652. 1091.000. 941.082. 5625-20UNJ S . 980. 727. 1151.1201.001.155. 7188-20UNJ S 1.100. 842. 1151.1201.121.299. 8438-18UNJ S 1.3201.070. 1151.2501.381.5881.0000-16UNJ 1.4501.200. 1301.3801.501.7321.1250-16UNJ 1.5801.373. 1301.4501.621.8761.2500-14UNJS 1.7401.490. 1301.5001.752.0211.5156-14UNJS 2.0701.820. 1301.5002.122.4541.5781-14UNJS 2.0701.820. 1301.5002.122.4541.7812-14UNJS 2.3402.070. 1301.6002.502.8861.8438-14UNJS 2.3402.070. 1301.6002.502.886NOTES: UNLESS OTHERWISE SPECIFIED1. MATERIAL: Alloy steel.2. FINISH: Black oxide plus oil.3. This tool is used for standard rf5000 series adapters only.TOOL-COMBINATIONDRIVE AND WRENCHRF5000DWSERIESCAGE CODE 83324 Fairchild Fasteners/Rosán 3130 West Harvard Street, Santa Ana, CA 9270429

WRENCHPARTNUMBERADIAMAXB±.03CHEXDACROSSCORNERSREFSERRATIONNUMBER OFTEETHRF6902W. 5721.50. 56. 64924RF6903W. 6981.50. 69. 79426RF6904W. 7601.50. 75. 86630RF6905W. 7601.50. 75. 86636RF6906W. 8851.50. 881.01036RF6908W1.0101.501.001.15540RF6910W1.1981.501.191.37138RF6912W1.3851.501.381.58840RF6914W1.6351.501.621.87650RF6916W [3] 1.7601.501.752.02136RF6920W2.0101.502.002.30956RF6924W2.2601.502.252.59881RF6932W [3] 2.8851.752.883.320102NOTES: UNLESS OTHERWISE SPECIFIED1. MATERIAL: Body: Steel.Bushing: Free cutting brass or aluminum.2. FINISH: Body: Black oxide plus oil.Bushing: None.[3] Part number RF5332W will also be on RF6932W wrench; part number RF6915W will also be onRF6916W wrench.4. These wrenches may be used to wrench in RF5000, RFH5000, RF7500, RFH7500, RF7700, RF9800,RFK9800, RF9900, RFH9900, RFK9900 series, other adapters and check valves.WRENCH-FLUID ADAPTERASSEMBLYRF6900WSERIESCAGE CODE 83324 Fairchild Fasteners/Rosán 3130 West Harvard Street, Santa Ana, CA 9270430

LOCKRINGDRIVETOOLNUMBERADIA+ .010-.020BDIA+ .007-.001CDIA+ .006-.001D±.05E F+ .1 +.007-.0 -.002RF9802DEK. 562. 324. 4123.002.2 .109RF9803DEK. 625. 386. 4813.002.2 .109RF9804DEK. 750. 442. 5273.002.2 .109RF9805DEK. 875. 537. 6373.002.2 .109RF9806DEK1.000. 595. 7123.002.2 .115RF9808DEK1.125. 755. 8273.002.2 .115RF9810DEK1.375. 8801.0533.002.2 .115RF9812DEK1.5001.0671.1833.002.2 .130RF9814DEK1.7501.2181.3543.002.2 .130RF9816DEK [4] 1.8751.3271.4693.002.2 .130RF9820DEK2.1251.6301.7953.002.2 .130RF9824DEK2.3751.8802.0453.002.2 .130RF9832DEK2.8752.5052.5614.003.2 .130NOTES: UNLESS OTHERWISE SPECIFIED1. MATERIAL: Alloy steel.2. FINISH: Black oxide plus oil.3. Lockring drive tool RF9800DEK supersedes RF9800D, RF9800DE and RF5000-02D.[4] Part number RF9815DEK will also be on RF9816DEK drive tool.DRIVE TOOL-LOCKRINGLIFT TYPE, ADAPTERRF9800DEKSERIESCAGE CODE 83324 Fairchild Fasteners/Rosán 3130 West Harvard Street, Santa Ana, CA 9270431

LOCKRINGREMOVALTOOLNUMBERADIAMAXBMAXCMAXDMAXEHEXNOMMINF[2]MAXRF02LPDE. 8122.243.913.98. 438. 1831.470RF03LPDE. 8122.243.913.98. 438. 1831.470RF04LPDE. 8122.243.913.98. 438. 1831.470RF05LPDE. 9372.414.314.31. 562. 1911.634RF06LPDE1.0002.484.444.46. 562. 2091.705RF08LPDE1.1252.634.734.72. 625. 2091.792RF10LPDE1.3752.805.124.98. 938. 2141.875RF12LPDE1.5002.935.475.261.125. 2142.010RF14LPDE1.6883.195.825.681.125. 2242.124NOTES: UNLESS OTHERWISE SPECIFIED[1] Puller halves will engage lockring groovewhen expanded to “A” diameter.[2] Range of adapter stand-off thatremoval tool will accommodate.3. RF( )LPDE series supersedes RF9800LPDseries and will remove all basic adapters,reducers, restrictors, filters and quickdisconnects.[4] Part number RF15LPDE will also be onRF16LPDE removal tool.REMOVAL TOOLLOCKRING LIFT TYPERF( )LPDESERIESCAGE CODE 83324 Fairchild Fasteners/Rosán 3130 West Harvard Street, Santa Ana, CA 9270432

FITTINGCAPASIDENTTUBINGODATHREADBDIACDO-RINGDASHPARTNUMBER[3]NUMBER[3]MIL-S-8879CLASS 3BNUMBER[4]REF±.010 ±.010 REF REFRF5002C-() AS4282()021/8 . 3125-32UNJE F . 549. 325. 200009RF5003C-() AS4282()033/16. 3750-28UNJ S . 580. 350. 200010RF5004C-() AS4282()041/4 . 4375-24UNJ S . 642. 375. 200011RF5005C-() AS4282()055/16. 5000-24UNJ S . 705. 375. 200012RF5006C-() AS4282()063/8 . 5625-20UNJ S . 767. 400. 200013RF5008C-() AS4282()081/2 . 7188-20UNJ S . 923. 400. 200016RF5010C-() AS4282()105/8 . 8438-18UNJ S 1.048. 450. 300018RF5012C-() AS4282()123/4 1.0000-16UNJ 1.205. 500. 300020RF5014C-() AS4282()147/8 1.1250-16UNJ 1.330. 525. 300022RF5016C-() AS4282()161 1.2500-14UNJS 1.466. 525. 300024RF5020TC-() AS4282()201 1/ 4 1.5781-14UNJS 1.750. 525. 300219RF5024TC-() AS4282()241 1/ 2 1.8438-14UNJS 2.000. 605. 300223FITTINGCAPWEIGHTWITH O-RINGlbs/100 pcsAPPROX- .60- .68- .84- .97- 1.20- 1.53- 2.01- 2.90- 3.58- 4.04- 4.95- 6.11NOTES: UNLESS OTHERWISE SPECIFIED1. MATERIAL: Cap: AluminumO-ring: See Note [4]2. FINISH: Red anodize for RF5000C-D seriesBlue anodize for RF5000C-B series[3] Part number coding:Add “-D” to basic part number when used with MIL-H-5606 hydraulic fluid and fuel.Add “-B” to basic part number when used with Skydrol and other Phosphate Esters.[4] For “-D”: O-ring per MIL-P-83461/1, compound per MIL-P-25732.For “-B”: O-ring per AS568, compound per NAS1613.FITTING CAP - SHIPPINGMALE BEAM CLOSURERF5000C-( )SERIESCAGE CODE 83324 Fairchild Fasteners/Rosán 3130 West Harvard Street, Santa Ana, CA 9270433

PARTIAL INTERCHANGEABILITY LISTSROSAN RF5000-13 SERIES VS COMPANY STANDARDSROSANNUMBERAEROSPACESTANDARDNUMBERAIRESEARCHNUMBERBELLHELICOPTERNUMBERGENERALDYNAMICSNUMBERMcDONNELLDOUGLASNUMBERNORTHROPCORP.NUMBERROCKWELLSPACE DIV.NUMBERROSAN PS10035 BOSS VS SAE AND COMPANY STANDARDSROSANNUMBERAEROSPACESTANDARDNUMBERBELLHELICOPTERNUMBERGENERALDYNAMICSNUMBERHUGHESHELICOPTERSDIV. NUMBERLOCKHEEDCA CO.NUMBERMcDONNELLDOUGLASNUMBERNORTHROPCORP.NUMBERROCKWELLSPACE DIV.NUMBERSIKORSKYAIRCRAFTNUMBERRF5004-13AS1986-04104-538-9004 50-060-04C7579-4ST7M200T4 07A051-04ME273-0082-000 4RF5005-13AS1986-05104-538-9005 ---C7579-5---07A051-05ME273-0082-000 5RF5006-13AS1986-06104-538-9006 50-060-06C7579-6ST7M200T6 07A051-06ME273-0082-000 6RF5008-13AS1986-08104-538-9008 50-060-08C7579-8ST7M200T8 O7A051-08ME273-0082-000 8RF5010-13AS1986-10104-538-9010 50-060-10C7579-10ST7M200T10 07A051-10ME273-0082-001 0RF5012-13AS1986-12104-538-9012 50-060-12C7579-12ST7M200T12 07A051-12ME273-0082-001 2RF5014-13AS1986-14------------07A051-14ME273-0082-001 4RF5016-13AS1986-16104-538-9016 50-060-16C7579-16ST7M200T16 07A051-16ME273-0082-001 6RF5020T13AS1986-20104-538-9020 ---C7579-20ST7M200T20 07A051-20ME273-0082-002 0RF5024T13AS1986-24104-538-9024 ------ST7M200T24 07A051-24ME273-0082-002 4PS10035-02AS1300-02------------------MP273-0001-0002 SS4065-2PS10035-03AS1300-03------------------MP273-0001-0003 SS4065-3PS10035-04AS1300-0450-058-04M265-4HSD4470-4 DS2689-046M152-406A060-4MP273-0001-0004 SS4065-4PS10035-05AS1300-0550-058-05M265-5------6M152-506A060-5MP273-0001-0005 SS4065-5PS10035-06AS1300-0650-058-06M265-6HSD4470-6 DS2689-066M152-606A060-6MP273-0001-0006 SS4065-6PS10035-08AS1300-0850-058-08M265-8HSD4470-8 DS2689-086M152-806A060-8MP273-0001-0008 SS4065-8PS10035-10AS1300-1050-058-10M265-10HSD4470-10 DS2689-106M152-1006A060-10MP273-0001-0010 SS4065-10PS10035-12AS1300-1250-058-12M265-12HSD4470-12 DS2689-126M152-1206A060-12MP273-0001-0012 SS4065-12PS10035-14AS1300-14---------------06A060-14MP273-0001-0014 SS4065-14PS10035-16AS1300-16---M265-16HSD4470-16 DS2689-166M152-1606A060-16MP273-0001-0016 SS4065-16PS10035-20AS1300-20---M265-20---DS2689-206M152-2006A060-20MP273-0001-0020 SS4065-20PS10035-24AS1300-24------------6M152-2406A060-24MP273-0001-0024 SS4065-24PS10035-32AS1300-32------------------------CAGE CODE 83324 Fairchild Fasteners/Rosán 3130 West Harvard Street, Santa Ana, CA 9270434

FEATURES AND ADVANTAGESOF ROSAN ADAPTERSAPPLICATIONSRosan adapters were introduced in 1967 as a replacement for the AN815and MS21902 adapters. Rosan adapters are assembled into the AS1300boss which is used in the hydraulic and/or fuel systems of the followingflight vehicles and engines:FLIGHT VEHICLESENGINESLockheed S3A General Dynamics F-16 Avco Lycoming ALF502 Williams International WR19-9McDonnell Douglas F-15 Sikorsky UTTAS Garrett Engine Company GTCP660-4 Williams International WR2500McDonnell Douglas AV8B Sikorsky S-76 Garrett Engine Company TSCP700-4 Williams International F107-WR-100Grumman F-14 Boeing Vertol YCH47D Garrett Engine Company TFE731 Williams International F107-WR-400US Air Force B-1B Boeing Vertol CH46E Garrett Engine Company TSE231 General Electric Snecma CFM56Bell/Boeing V-22Hughes Helicopter AH64ANorthrop/McDonnell F-18 Rockwell Space ShuttleNorthrop B-2QUALIFICATION TESTSRosan Fluid Adapters have been subjected to various qualification tests for 3000 PSI, 4000PSI, 5000 PSI and 8000 PSI operating pressure by the following labs and/or companies.1. Naval Air Development Center, Warminster, PA 7. Rockwell International, Columbus, OH2. Lockheed California Co., Rye Canyon, Ca 8. Boeing Commercial Airplane Co., Seattle, WA3. McDonnell Douglas, St. Louis, MO 9. Approved Engineering Test Lab, Los Angeles, CA4. Southwest Research Institute, San Antonio, TX 10. Resistoflex Corp., Roseland, NJ5. Rockwell International, Los Angeles, CA 11. Rosan Test Laboratories, Newport Beach, CA6. Rockwell International, Downey, CA 12. APT Laboratory, Inc., Buena Park, CAADVANTAGES1. Titanium adapters provide up to 70% weight reduction when compared to AN815 and/or MS21902adapters.2. requires only one wrench to install or remove tubing “B” nuts.3. Provides a double seal at the boss. One is metal to metal and the other is a standard O-ring.4. Eliminates the need to lockwire fittings at the boss.5. Provides a semi-permanent male tube end which may never need to be removed from thecomponent.6. Over 100 component manufacturers have extensive experience with installation which reducesprime contractors assembly cost. Adapters are normally installed by the component manufacturer andshipped in the component pre-tested.7. The rosan boss end design has been utilized by check valve, quick disconnect, restrictor, filter andshuttle valve manufacturers since 1970. These devices are readily available in most tube sizes and withvarious flow and pressure ranges.8. Over 75 special adapter configurations have been designed and manufactured by Rosan.9. Vast tube end type, size, and material selections are available, in inch and ISO metric versions.OUR CUSTOMERS HAVE SAID“The decision has been made to use“The brazed 21-6-9 CRES tubing system “It is recommended that the ring locked typeRosan Boss Fittings in the hydraulic is very reliable and combined with the boss configuration developed by Exibitor AComponents. Several advantages Rosan boss fitting gives a dry system.” be used in new designs or in new components,result from this selection.” Lockheed S-3A in connection with flareless connectors, or withMc Donnell Douglas F-15fluid connectors of other designs if adapter.”Naval Air Dev. CenterCAGE CODE 83324 Fairchild Fasteners/Rosán 3130 West Harvard Street, Santa Ana, CA 9270435

OTHER ROSÁN FLUID ADAPTERSRFH5000-13A 8000 PSI working pressure version of theRF5000-13 adapter.RF7500RFH7500A titanium plug design which closes PS10035ports.A 8000 PSI working pressure version of the RF7500plug.RF7700A weldable tube end adapter made of 17-4PH. It isdesigned to be welded using the Dimetrics Inc. inplace tube torch model 1007A2, B2 or D.RFK9800-13(AS1985)RFK9900-13(AS4099)RFH9900-( )7017-490000-00(MA2111)A titanium fluid boss adapter that provides a flaredtube end per MS33656.A titanium fluid boss adapter that provides a flarelesstube end per MS33514.A 8000 PSI working pressure version of theRFK9900-( ) adapter.A metric titanium fluid boss adapter that mates witha dynamic beam seal tue end per AECMA EN2604.7080-490000-006660-490000-00(MA2112)6520-490000-00(MA2113)A 56,000 KPa (8000 PSI) working pressure version ofthe 7017-490000-00 metric adapter.A metric titanium fluid boss adapter that mates witha 24° cone tube end per AECMA EN2605.A metric titanium fluid boss adapter that mates witha 60° cone tube end per AECMA EN2606.A variety of check valves, quick disconnects and other special boss adapters are also available in inch and ISOmetric sizes.CAGE CODE 83324 Fairchild Fasteners/Rosán 3130 West Harvard Street, Santa Ana, CA 9270436

OTHER ROSÁN FASTENERSAVAILABLE IN INCH AND ISO METRIC SIZESRING LOCKEDSTUDSThreaded Studs resist severe vibration,tensile, and torque loads.RING LOCKEDINSERTSThreaded inserts provide highstrength threads in low strengthmaterial.SLIMSERTINSERTSOne piece, light-weight, thin wallthreaded inserts provide highstrength threads in low strengthmaterials.PRESS-LOCKFASTENERSThreaded press nuts are used toprovide a steel thread in thin materials.CAGE CODE 83324 Fairchild Fasteners/Rosán 3130 West Harvard Street, Santa Ana, CA 9270437

Customer Team Washington D.C.45025 Aviation Drive, Suite 2Dulles, VA 20166 USATel: 703.742.4450Fax: 703.742.4451Customer Team Dallas701 Highlander Boulevard, Suite 450Arlington, TX 76015 USATel: 817.417.0677Fax: 817.417.0678Customer Team HildesheimP.F. 10 13 20, Steven 3D-31113 Hildesheim-Bavenstedt GermanyTel: 49.5121.762.40Fax: 49.5121.762.496Customer Team U.K.15 New Star RoadLeicester LE4 9JD EnglandTel: 44.0116.274.3660Fax: 44.0116.274.3666Customer Team NaplesVia San Nullo 17180014 Giugliano (Na) ItalyTel: 39.81.804.8852Fax: 39.81.804.8854Industry: UnruhScrewcorp / Voi-Shan135 North Unruh AvenueCity of Industry, CA 91744 USATel: 626.937.5400Fax: 626.937.5454Santa AnaDelron / Rosán3130 West Harvard StreetSanta Ana, CA 92704 USATel: 714.641.8800Fax: 714.641.8801South BayCamloc / RAM / Tridair / Voi-Shan3000 West Lomita BoulevardTorrance, CA 90505 USATel: 310.784.2600Fax: 310.784.6606KelkheimCamloc / TridairIndustriestraße 6D-65779 Kelkheim GermanyTel: 49.6195.8050Fax: 49.6195.5647GuardaEurosim / SimmondsParque Industrial da GuardaLotes 53/54 6300 Guarda PortugalTel: 35.10.712.22007F a i rchild Fasteners Dir e c t20660 Nordhoff StreetChatsworth, CA 91311 USATel: 818.998.1412Fax: 818.407.5945Part of Fairchild Fasteners• RE G I O N AL OF F I C E S •Customer Team Los Angeles3016 West Lomita BoulevardTorrance, CA 90505 USATel: 310.784.0700Fax: 310.784.6665Customer Team SeattleFisher Business Center, Suite 6053400 188th Street S.W.Lynnwood, WA 98037 USATel: 425.712.1599Fax: 425.744.1283• A E R O S PA C E O F F I CE S •Customer Team ParisP.A. de la Danne - EragnyB.P. 14-95611Cergy-Pontoise Cedex - FranceTel: 33(0)1.34.32.30.30Fax: 33(0)1.30.37.12.69Customer Team ToulouseVictoria Center20 Chemim de Laporte31300 Toulouse - FranceTel: 33(0)5.34.50.57.60Fax: 33(0)5.61.49.04.19FullertonKaynar / Eagle800 S. State College Blvd.Fullerton, CA 92831 USATel: 714.871.1550Fax: 714.680.0175Fullerton: Plant 2K-Fast / APS801 S. Placentia Ave.Fullerton, CA 92831 USATel: 714.738.3600Fax: 714.278.9900PlacentiaMicrodot190 West Cowther AvenuePlacentia, CA 92670 USATel: 714.870.6650Fax: 714.524.5346StoughtonMarson44 Campanelli ParkwayStoughton, MA 02072 USATel: 800.343.3633Fax: 800.644.2177OntarioMairoll747 E. Francis StreetOntario, CA 91761 USATel: 909.947.3366Fax: 909.947.4866F a i rchild Fasteners Dir e c t: GermanyRobert-BoschStraße 4D-86551 Aichach GermanyTel: 49.8251.8757Fax: 49.8251.513.11Part of Fairchild FastenersAll Trademarks are the property of their respective ownersUnited States Customer TeamsEuropean Customer TeamsManufacturing Facilities• DI S T R I B UT I O N O F F I CE S •Customer Team-DistributionDallas701 Highlander Boulevard, Suite 360Arlington, TX 76015 USATel: 817.417.4128Fax: 817.417.4129Customer Team Saint Cosme9 Rue des Cressonnieres, BP 572110 Saint Cosme en Vairais FranceTel: 33(0)2.43.31.41.00Fax: 33(0)2.43.31.41.41Customer Team KelkheimIndustriestraße 6D-65779 Kelkheim GermanyTel: 49.6195.8050Fax: 49.6195.5647Saint CosmeSimmonds9 Rue des Cressonnieres, BP 572110 Saint Cosme en VairaisFranceTel: 33(0)2.43.31.41.00Fax: 33(0)2.43.31.41.41• I ND U S T R I AL OF F I C E S •HildesheimMecaero / Rosán / Screwcorp / Voi-ShanP.F. 10 13 20, Steven 3D-31113 Hildesheim-BavenstedtGermanyTel: 49.5121.762.40Fax: 49.5121.511.500RoquesMecaeroBoulevard du Grand-CastaingRoques-eur Garonne31128 Portet - Sur - Garonne CedexFranceTel: 33(0)5.61.51.82.30Fax: 33(0)5.61.51.60.78MontbrisonSNEPBP 84 - 42602Montbrison Cedex FranceTel: (33) 77.58.17.18Fax: (33) 77.58.57.72Integrated Product Service SolutionsFairchild Fasteners Direct : FranceP.A de la Danne - EragnyB.P.14 - 95611 Cergy-Pontoise CedexFranceTel: 33.1.34.32.55.33Fax: 33.1.34.32.55.30Part of Fairchild FastenersCustomer Team-WorldwideDistribution Los Angeles3016 West Lomita BoulevardTorrance, CA 90505 USATel: 310.784.6400Fax: 310.784.6608Customer Team U.K.15 New Star RoadLeicester LE4 9JD EnglandTel: 44.0116.274.3660Fax: 44.0116.274.3666OakleighRecoil20 StamfordRoad, Oakleigh Vic. 3166AustraliaTel: 61.3.9563.1500Fax: 61.3.9563.1980Fémipari KFT .8248 Nemesvámos, HungaryDózsa Gyorgy u. 2/aTel: 36.06.88.265.801Fax: 36.06.88.265.802Industry: TempleScrewcorp / Voi-Shan13001 Temple AvenueCity of Industry, CA 91746 USATel: 626.369.3333Fax: 626.369.3416ConchesMecaeroZone Induatrielle - BP 927910 Conches, FranceTel: 33.32.30.11.45Fax: 33.32.30.98.06www.fairchildfasteners.com