EN / ACS800-31/U31 Hardware Manual - Simark Controls

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84Check...The motor connections at U2, V2 and W2 and their tightening torques are OK.The motor cable is routed away from other cables.There are no power factor compensation capacitors in the motor cable.The external control connections inside the drive are OK.There are no tools, foreign objects or dust from drilling inside the drive.Mains (input power) voltage cannot be applied to the output of the drive (with bypassconnection).Drive, motor connection box and other covers are in place.Installation checklist
85Start-up and useWhat this chapter containsStart-up and useThis chapter describes the start-up procedure and use of the drive.WARNING! Only qualified electricians are allowed to commission the drive. Readand follow the Safety instructions on the first pages of this manual. Ignoring thesafety instructions can cause injury or death.Perform the start-up procedure as described in the appropriate application programfirmware manual. The parameters of the line-side converter control programneed not be set in a normal start-up procedure or in normal use. However, it isrecommended to set parameter 16.15 I/O START MODE to DI2 LEVEL:• if the motor is started and stopped frequently. This prolongs the lifespan of thecharging contactor.• when starting the motor without start delay is required.• if the drive is connected to other drives via a common DC bus. Otherwise, thecharging resistor may be damaged.For setting of parameter 16.15 I/O START MODE, change the control panel tocontrol the line-side converter as shown on page 86.Note• In normal use, have the control panel control the RMIO board of the motor-sideconverter (default, ID number 1). If the control panel is set to control the RMIOboard of the line-side converter (ID number 2), the drive does not stop bypressing the control panel Stop key.• Do not change the ID numbers of the converters from the default settings. If theID numbers of the line-side and motor side converters are set equal, the controlpanel stops communicating.• Keep parameter 20.05 OVERVOLTAGE CTRL set to ON (default) when no brakechopper and resistor are installed. The parameter index is valid for StandardApplication Program. For other application programs, see the appropriatefirmware manual. For parameter settings with a brake chopper and resistor, seechapter Resistor braking.Start-up and use
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ACS800Hardware ManualACS800-31 Driv
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ACS800-31 Drives5.5 to 110 kWACS800
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2NEW (page 31): Type codeThe table
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4WARNING! The Safe torque off funct
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6Circuit diagramThe diagram below s
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8Update Notice
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6Installation and maintenance workT
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8Mechanical installation and mainte
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10OperationThese warnings are inten
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12Safety instructions
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14Type code . . . . . . . . . . . .
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16Motor control and I/O board (RMIO
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18Materials . . . . . . . . . . . .
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20ContentsThe chapters of this manu
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22TaskCheck the insulation of the m
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X41UDC+UDC-24I/OterminalsU1 V1 W1 U
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26AC voltage and current waveformsT
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28Main circuit and control interfac
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30Connection diagram of the RMIO bo
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32The ACS800-31/U31
Page 42 and 43: 34The type designation label is att
Page 44 and 45: 36Mounting the drive on the wallUni
Page 46 and 47: 38Unit above anotherLead the out-co
Page 48 and 49: 403. Check that the motor voltage r
Page 50: 42Requirements tableThe following t
Page 53 and 54: 45Supply connectionDisconnecting de
Page 55 and 56: 47Short-circuit protectionProtect t
Page 57 and 58: 49Ground fault protectionThe drive
Page 59 and 60: 51Selecting the power cablesGeneral
Page 61 and 62: 53Additional US requirementsType MC
Page 64 and 65: 56Selecting the control cablesAll c
Page 66 and 67: 58A diagram of the cable routing is
Page 68 and 69: 60IT (ungrounded) systemsIn units w
Page 70 and 71: 62Conductor stripping lengthsStrip
Page 72 and 73: 64Frame sizes R6: Cable lug install
Page 74 and 75: 66Wire size Compression lug Crimpin
Page 76 and 77: 68360 degrees groundingInsulation12
Page 78 and 79: 70Fastening the control cables and
Page 80 and 81: 72Connect the AGPS board as follows
Page 82 and 83: 74Dimensional drawingThe dimensiona
Page 84 and 85: 76Note on external power supplyExte
Page 86 and 87: 78External control connections (US)
Page 88 and 89: 80Relay outputsSwitching capacityMi
Page 90 and 91: 82Motor control and I/O board (RMIO
Page 94 and 95: 86Control panelThe drive is equippe
Page 96 and 97: 88Start-up and use
Page 98 and 99: 90ParametersNo. Name/Value Descript
Page 100 and 101: 92No. Name/Value Description T./FbE
Page 102 and 103: 94Actual signals and parameters
Page 104 and 105: 96HeatsinkThe heatsink fins pick up
Page 106 and 107: 98Replacement (R6)Remove the top co
Page 108 and 109: 100Fault tracing
Page 110 and 111: 102IEC dataACS800-31 sizeRatingsThe
Page 112 and 113: 104Mains cable fusesFuses for short
Page 114 and 115: 106NEMA dataRatingsThe NEMA ratings
Page 116 and 117: 108Cable typesCable sizing is based
Page 118 and 119: 110Motor connectionVoltage (U 2 )Fr
Page 120 and 121: 112MaterialsDrive enclosure • PC/
Page 122 and 123: 114Second environment (drive of cat
Page 124 and 125: 116Second environment (drive of cat
Page 126 and 127: 118Technical data
Page 128 and 129: 120Frame size R5 (IP21, UL type ope
Page 130 and 131: 122Dimensional drawings
Page 132 and 133: 124External brake chopper and resis
Page 134 and 135: 126Brake circuit commissioningFor S
Page 136 and 137: 128Connecting +24 V external power
Page 138 and 139: 130RMIO board of the line-side conv
Page 140: 132External +24 V power supply for
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EN / ACS800-31/U31 Hardware Manual - Simark Controls

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