EN / ACS800-31/U31 Hardware Manual - Simark Controls

More documents

Recommendations

Info

96HeatsinkThe heatsink fins pick up dust from the cooling air. The drive runs intoovertemperature warnings and faults if the heatsink is not clean. In a “normal”environment (not dusty, not clean) the heatsink should be checked annually, in adusty environment more often.Clean the heatsink as follows (when necessary):1. Remove the cooling fan (see section Main cooling fan).2. Blow clean compressed air (not humid) from bottom to top and simultaneouslyuse a vacuum cleaner at the air outlet to trap the dust. Note: If there is a risk ofthe dust entering adjoining equipment, perform the cleaning in another room.3. Replace the cooling fan.Main cooling fanThe cooling fan lifespan of the drive is about 50 000 operating hours. The actuallifespan depends on the drive usage and ambient temperature. See the appropriate<strong>ACS800</strong> firmware manual for an actual signal which indicates the hours of usage ofthe fan. For resetting the running time signal after a fan replacement, please contactABB.Fan failure can be predicted by the increasing noise from fan bearings and thegradual rise in the heatsink temperature in spite of heatsink cleaning. If the drive isoperated in a critical part of a process, fan replacement is recommended once thesesymptoms start appearing. Replacement fans are available from ABB. Do not useother than ABB specified spare parts.Maintenance
97Fan replacement (R5, R6)1. Loosen the fastening screws of the top plate.2. Push the top plate backwards.3. Lift the top plate up.4. Disconnect the fan supply wires (detachable connector).5. Lift the fan up.6. Install the new fan in reverse order.<strong>31</strong>145Additional fanReplacement (R5)Remove the front cover. The fan is located on the right-hand side of the control panel(R5). Lift the fan out and disconnect the cable. Install the new fan in reverse order.Maintenance
Page 1 and 2:
ACS800Hardware ManualACS800-31 Driv
Page 3:
ACS800-31 Drives5.5 to 110 kWACS800
Page 6 and 7:
2NEW (page 31): Type codeThe table
Page 8 and 9:
4WARNING! The Safe torque off funct
Page 10 and 11:
6Circuit diagramThe diagram below s
Page 12 and 13:
8Update Notice
Page 14 and 15:
6Installation and maintenance workT
Page 16 and 17:
8Mechanical installation and mainte
Page 18 and 19:
10OperationThese warnings are inten
Page 20 and 21:
12Safety instructions
Page 22 and 23:
14Type code . . . . . . . . . . . .
Page 24 and 25:
16Motor control and I/O board (RMIO
Page 26 and 27:
18Materials . . . . . . . . . . . .
Page 28 and 29:
20ContentsThe chapters of this manu
Page 30 and 31:
22TaskCheck the insulation of the m
Page 32 and 33:
X41UDC+UDC-24I/OterminalsU1 V1 W1 U
Page 34 and 35:
26AC voltage and current waveformsT
Page 36 and 37:
28Main circuit and control interfac
Page 38 and 39:
30Connection diagram of the RMIO bo
Page 40 and 41:
32The ACS800-31/U31
Page 42 and 43:
34The type designation label is att
Page 44 and 45:
36Mounting the drive on the wallUni
Page 46 and 47:
38Unit above anotherLead the out-co
Page 48 and 49:
403. Check that the motor voltage r
Page 50:
42Requirements tableThe following t
Page 53 and 54: 45Supply connectionDisconnecting de
Page 55 and 56: 47Short-circuit protectionProtect t
Page 57 and 58: 49Ground fault protectionThe drive
Page 59 and 60: 51Selecting the power cablesGeneral
Page 61 and 62: 53Additional US requirementsType MC
Page 64 and 65: 56Selecting the control cablesAll c
Page 66 and 67: 58A diagram of the cable routing is
Page 68 and 69: 60IT (ungrounded) systemsIn units w
Page 70 and 71: 62Conductor stripping lengthsStrip
Page 72 and 73: 64Frame sizes R6: Cable lug install
Page 74 and 75: 66Wire size Compression lug Crimpin
Page 76 and 77: 68360 degrees groundingInsulation12
Page 78 and 79: 70Fastening the control cables and
Page 80 and 81: 72Connect the AGPS board as follows
Page 82 and 83: 74Dimensional drawingThe dimensiona
Page 84 and 85: 76Note on external power supplyExte
Page 86 and 87: 78External control connections (US)
Page 88 and 89: 80Relay outputsSwitching capacityMi
Page 90 and 91: 82Motor control and I/O board (RMIO
Page 92 and 93: 84Check...The motor connections at
Page 94 and 95: 86Control panelThe drive is equippe
Page 96 and 97: 88Start-up and use
Page 98 and 99: 90ParametersNo. Name/Value Descript
Page 100 and 101: 92No. Name/Value Description T./FbE
Page 102 and 103: 94Actual signals and parameters
Page 106 and 107: 98Replacement (R6)Remove the top co
Page 108 and 109: 100Fault tracing
Page 110 and 111: 102IEC dataACS800-31 sizeRatingsThe
Page 112 and 113: 104Mains cable fusesFuses for short
Page 114 and 115: 106NEMA dataRatingsThe NEMA ratings
Page 116 and 117: 108Cable typesCable sizing is based
Page 118 and 119: 110Motor connectionVoltage (U 2 )Fr
Page 120 and 121: 112MaterialsDrive enclosure • PC/
Page 122 and 123: 114Second environment (drive of cat
Page 124 and 125: 116Second environment (drive of cat
Page 126 and 127: 118Technical data
Page 128 and 129: 120Frame size R5 (IP21, UL type ope
Page 130 and 131: 122Dimensional drawings
Page 132 and 133: 124External brake chopper and resis
Page 134 and 135: 126Brake circuit commissioningFor S
Page 136 and 137: 128Connecting +24 V external power
Page 138 and 139: 130RMIO board of the line-side conv
Page 140: 132External +24 V power supply for
show all

EN / ACS800-31/U31 Hardware Manual - Simark Controls

You also want an ePaper? Increase the reach of your titles

Delete template?

Save as template?