Machinery Health Manager - Emerson Process Management

Machinery Health Management September 2012Licensing Options to Fit Any OrganizationWhether you are a small organization or a global multi-plantoperation, AMS Machinery Manager’s platform offers a widevariety of licensing options that will fit your needs. From astandalone system to wide area networking capabilities, AMSMachinery Manager provides efficient and reliable storage andanalysis of data that can be accessed from anywhere in yourorganization.Single-UsersSingle-user, standalone systems operate on a single PC. If youoperate two or more single-user PCs, a keyed version will allowyou to run AMS Machinery Manager based on the computerwith the key. The keyed version is great for consultants or coworkers.Local Area Networks (LAN)Local area networks are perfect for organizations that need toshare their data internally. The network license has read accesscapability for up to 249 users. This allows other plant personnelto access and view the data concurrently. Write seats, databaseaccess, analysis, reporting, and communications are controlledby the user’s job responsibilities.A wide area network allows communication and analysis ofmachinery health information around the globe.Within the LAN environment, you can communicate withother AMS Machinery Manager users logged into the systemthrough the Collaboration Tool. See which other users arecurrently available online and exchange messages on problemassets with appropriate personnel. These messages can containfiles and images related to the asset, including vibration plotsand thermographic images. The tool also displays currentconversations between users, allowing others to participate inthe conversation as needed.Wide Area Network (WAN)For a global environment, a wide area network licenseallows for communication around the world. Data transfercan be completed by simply uploading a route by ethernetor intermediate file transfer. In addition, route definitioninformation can be emailed to personnel and uploaded to ananalyzer at any time without having access to a client or serversoftware application.Using the Collaboration Tool, LAN users can exchange messageswith other AMS Machinery Manager users.Analysis and other tasks can be performed globally as ifyou were at the server site. Read access for up to 249 usersand configurable write access customized to a user’s jobresponsibilities are a part of the WAN environment.3www.assetweb.com

Machinery Health Management September 2012Build Databases in Minutes and Access PredictiveDiagnostics ImmediatelySetting up your database can be one of the most challengingparts of building a predictive maintenance program. Gatheringand organizing the appropriate asset information is a dauntingtask, especially for novice users.With AMS Machinery Manager, a database wizard eliminatesthe guesswork by stepping you through the entire process witha graphical drag-and-drop interface. You can set up everythingyou need – from individual machine components to machinetrains.Quickly build a predictive maintenance database through the stepby-step,graphical, drag-and-drop wizard application.Automatically Setup Alarms, Analysis Parameters, andMeasurement PointsSimply choose assets from an extensive library of motors,bearings, gearboxes, belts, and other components. Aknowledge engine compiled from years of field analystexperience automatically creates multi-technologymeasurement points, analysis parameter sets, and alarmlimit settings along with configurations for the automateddiagnostic system.With a few simple keystrokes, you can build the database,download route information, analyze data, and report yourmachinery health findings.Efficient Route SetupA route is an ordered list of asset data collection points that canbe used to efficiently acquire data. Route collection optionsallow you to determine the type of data you wish to store,along with when and how to store the data.Drag-and-drop your route to upload and download your data.Choose the assets you want to include in the route by simplyright-clicking on the navigator and selecting Create Route. Thendrag-and-drop the routes to the portable analyzer or folder onyour computer. Once you have collected your data, drag-anddropthe route information back to AMS Machinery Managerfor analysis.4www.assetweb.com

Machinery Health Management September 2012Flexible Analysis InterfaceWith AMS Machinery Manager, you can view data moreefficiently because you don’t need to constantly switch screens.All plots can be displayed as full screen or several plots can becombined in a single window. With multiple monitor support,separate plots can be displayed on up to three monitors.Common applications of this powerful flexibility include:• Looking at three directions: the X, Y, and Z plot in a singlescreen.• Viewing the complete machine component: allmeasurement points on a motor in a single screen.• Viewing a complete machine.• Viewing similar machines from more than one database.• Selecting how many and what types of plots will appear inyour view.Dynamic display controls allow you to adjust the angle of the plotdisplay.• Identifying changes in data from month to month.Quickly Determine Machine StatusUse the AMS Machinery Manager Parameter Status Profile toquickly view parameter alarm status of a machine with a simple,configurable color selection (like green, yellow, and red). Thiscapability helps you to determine where additional attention isneeded.Navigational EaseNavigational functionality allows you to maneuver betweendifferent plot types like single spectrum, multiple-pointwavefoms, and trends. Navigation between data, measurementpoints, machines, areas, and multiple databases is easy with thenavigational tree.Prescreen to narrow the search by selecting only points inalarm, survey dates, or notes that have been assigned to amachine or data point.View a complete machine at one time and customize your plot viewby selecting what you want to see on the screen. This view showsspectrum, waveform, and trend plots.Automated Diagnostics Narrow the SearchWhen you are unsure or need a second opinion on your analysis,the Automated Diagnostic module can confirm your diagnosisor point you to other underlying faults. The AutomatedDiagnostic program will help you understand how it reached itsconclusion and can also be used as a training tool. The modulesteps you through reasoning, rules, and facts as it analyzes thecollected data to increase your knowledge and diagnostic skills.Quickly determine the status of a machine with the ParameterStatus Profile.5www.assetweb.com

Machinery Health Management September 2012Fine Tune AlarmsDuring your analysis or after you have had time to acquireseveral months of data, you may need to adjust your originalalarm setups. The Automated Statistical Limit Calculationmodule can take data from vibration patterns and constructnarrowband alarms. Envelope alarms can also be manuallydefined and created from a reference spectrum.Waveform Audio ReplayReplay the audio from a periodic or online waveform, a transientdetailed waveform, or an analyze job waveform. A loop buttonis available to continuously repeat shorter waveforms. You canalso compare the audio from two waveforms. For example, awaveform collected from a problem machine will often sounddifferent than a waveform from a similar machine without afault present. The audio output can be saved as a .wav file andattached to reports for sharing.With Cascade Full Spectrum, the user can quickly differentiatebetween a rub and an oil swirl anomaly.Advanced Analytical ToolsAMS Machinery Manager offers extensive analysis tools toenable accurate diagnosis of machine health.Analysis tools are available for specific challenges, such asslow or variable speed equipment, rolls, waveform analysis,early bearing or gear impacting, electrical defects, and more.Advanced tools include:Compare the audio from two different waveforms with theWaveform Audio Replay option.• Colored waterfall plots• Waveform autocorrelation• Waveform Audio Replay• Circular waveform plot• Orbits/filtered orbits• Bode nyquist• Full Spectrum & Cascade Full Spectrum (online data)• 3D Shaft Centerline Animation Plot (online data)• Transient replay that replays a CSI 2130 transient signal,including the startup of your critical machinery• Transient waveform runout correction• Customizable narrow band trends• Dynamic display control to customize the view of 3D plots6www.assetweb.com

Machinery Health Management September 2012The Perfect Vibration AnalysisPackage for Your OrganizationAMS Machinery Manager provides a wide breadth of vibrationcapabilities – from entry level packages with basic vibrationanalysis tools to more advanced capabilities like dual-channeland transient analysis.Advanced Vibration Analysis ModuleThe Advanced Vibration Analysis module provides in-depthanalysis options for transient and cross-channel data collectedwith the CSI 2130 Machinery Health Analyzer, includingcrosschannel phase, coherence, and transfer functions. You canpost process transient data to show the vibration frequencycharacteristics during machine coastdown or startup.Export data directly from AMS Machinery Manager to acompanion software module for Operating Deflection Shape(ODS) and Modal analysis.Viewing a waterfall plot in color allows you to see the difference inthe amplitudes more readily.Create a machine model and animate vibration readingsto generate powerful documentation on machinery faults.Perform in-depth structural analysis with the Modal Analysismodule and test virtual design modifications to eliminate theroot cause of reliability issues.Continuous Online Machinery MonitoringThe same powerful predictive analysis tools available forthe portable vibration analysis module are available forcontinuous online monitoring systems, including plotting,trending, transient, spectral analysis, PeakVue technology,autocorrelation, and statistical analysis.Continuous online machinery monitoring features include:• Fast and easy three-step import of CSI 6500 machineryprotection parameters, and automatic creation of functionblocks, dynamos, and macros in DeltaV and Ovation automation systemsTransient data collection allows for continuous data recordingsimultaneously on all channels. You can replay the stored data fordetailed analysis at any moment within the collection cycle.• Web-based current and historical data• Web-based asset prioritization and maintenance planning• Web-based performance monitoring• Customized graphical user interface• Integration to 3rd party control systems via Modbus protocol• Shaft animation plots for transient archives• Full spectrum and cascade full spectrum7www.assetweb.com

Machinery Health Management September 2012Transient Live Display ModeThe live mode in AMS Machinery Manager provides real-timedata plots, including overall levels, orbits, shaft centerline,Bode/Nyquist, cascade, waveform, and spectrum. Overlaybaseline plots (from portable or online systems) on goodstartup plots to view differences. With the transient livemode, you can make real-time decisions with operators andproduction staff to bring a turbine up for critical productionneeds or to shut down to protect the asset.Live 3D shaft animation plots show the actual motion of the shaftaround the average shaft position.With data import, you can view process automation information ordiagnostics from WirelessHART devices.Shaft Animation PlotsThe shaft animation plot shows the actual motion of the shaftaround the average shaft position. Click on displayed sensorsto bring up detailed spectrum, waveform, waterfall or bode/Nyquist plots, while clicking on a bearing brings up orbit andshaft centerline plots. Orbit and waveform plots have animatedcursors that update as the shaft rotates. You control the setupinformation for the animation, including graphics quality, playspeed, and resting voltage and bearing clearance data crucialfor accuracy in the animation. The View Control buttons providefour default views (front, side, top, and a combination of thethree). Or you can also rotate or pan across the view by holdingdown either the left or right mouse button over the plot anddragging. Rotating the mouse wheel changes the zoom.Wireless and Wired TransmittersAMS Machinery Manager supports the import of advanceddiagnostic data, including spectra and waveforms from the CSI9420 Wireless Vibration Transmitter. This data along with othertypes of process variables are imported via the Smart WirelessGateway. In addition, process data from any IEC -approvedWirelessHART ® -enabled transmitter can be imported into AMSMachinery Manager through the Smart Wireless Gateway.Correlating both vibration and process data allows for a morecomprehensive analysis of developing problems.Assessing vibration data from the CSI 9420 optimizes yourportable route-based programs. Routine data collection visitsto the machines are replaced by as-needed visits when themachines are in alarm.8www.assetweb.com

Machinery Health Management September 2012Vibration Analysis PackagingModule/PackageA472008 A472001 A472002 A472003 A474505Vib ViewTransmitterVib ViewSilverVib ViewGoldVib ViewPlatinumDatabase Management 4 4 4 4 4OilView Trivector Lab 4 4 4 4 4ODBC Driver 4 4 4 4 4Trend Plotting 4 4 4 4 4Fault Frequencies 4 4 4 4 4Advanced Plotting and Analysis Tools 4 4 4 4 4Wizard Database Setup 4 4 4 4 4CMMS Interface Tools 4 4 4 4 4Advanced Reporting 4 4 4 4 4Machine History Viewer 4 4 4 4 4Asset History Management 4 4 4 4 4Basic Statistical Alarm Management 4 4 4 4 4Multi Window Plotting and Analysis 4 4 4 4 4Dual-Monitor Support 4 4 4 4 4Management Reporting 4 4 4 4 4Multi Speed-Multi Plane Balance Calculator 4 4 4 4Manual Data Entry 4 4 4 4Route Management 4 4 4Advanced Statistical Alarm Management 4 4Rule-Based Automated Diagnostics 4 4Additional Management Reporting 4Dual-Channel and Transient Analysis Support 4Advanced Cross-Channel Analysis, ODS/Modal Support 4Online Database Configuration 4Dashboard View of Monitored Equipment 4Vib ViewOnline9www.assetweb.com

Machinery Health Management September 2012Infrared ThermographyA successful and efficient infrared thermography inspectionprogram is more than just an infrared camera. With AMSMachinery Manager, you can execute a well-planned programthat mirrors the structure of your vibration analysis program –from setup to reporting.The Infrared Analysis module features a Diagnostic FaultTree that contains a log of equipment types, fault types, andrecommended actions.Rather than simply annotating IR images, you can create adetailed fault analysis of the image. The Fault Diagnostic Treereduces the time needed to analyze and report on imagesand provides consistent analysis of anomalies, even betweendifferent thermographers.Tools for both analysis and reporting are available on a singlescreen, allowing you to go directly from an IR image to detailedanalysis to a machinery health report quickly.The Infrared Analysis module provides a complete set ofpostscan analysis tools, allowing you to:• Indicate specific location temperatures with spot meterplacement• Draw lines across an image and produce a temperatureprofile plot that indicates the temperature change along theline• Place shapes on the image to produce a temperaturehistogram plot• Identify locations of a specific temperature on an imageUsers can view and analyze FLIR ® visual and thermal imagesusing AMS Machinery Manager. The Infrared Analysis Modulesupports FLIR Thermal Images for all current FLIR camerasin the I, E, E bx, B, T, and P series. The module also supportsFLIRspecific palette types of Rainbow and Rainbow Highcontrast and FLIR polyline annotation typesAMS Machinery Manager also supports Fluke ® Ti55 images.With this functionality, you can view and fully analyze Flukevisual and thermal images. IR reporting formats provideselectable items for inclusion within the reports.Because the database seamlessly integrates IR analysis withother machinery health technologies, reports generated fromAMS Machinery Manager are powerful cross-technology toolsfor verifying the fault and severity of machinery problems.Infrared PackagingA479400Module/PackageInfrared Thermography SilverDatabase Management 4Import/Export of IR data 4Import IR Off-Route Image Files 4Infrared Event Management 4Information Framework 4Set Environmental and Electrical Parameters 4Detection of High-Resistance Joints 4Thermal Profile Plot, Histogram, Isotherms, and Temperature Table 4Over Ten Available Temperature Pallettes 4Associate Temperature with Isotherms 4Data Transfer 411www.assetweb.com

Machinery Health Management September 2012Laser Alignment and Dynamic BalancingAMS Machinery Manager includes software modules for laseralignment and dynamic balancing corrective actions. Thesoftware archives job documentation generated by CSI-brandalignment and balancing tools.Results are automatically compared to original conditiontolerance specification for display and reporting. Once the jobis complete, data can be stored in AMS Machinery Manager forreporting and future use. If it is necessary to revisit the samemachine at a later time, data can be downloaded to provide anopportunity for a one-shot rebalance.Laser alignment and precision balancing jobs can be stored andreported in AMS Machinery Manager.Complete Asset Management CapabilitiesWhen your assets need attention, the PlantWeb digital plantarchitecture gets the alerts to the people who need them.PlantWeb ensures the predictive diagnostics in your smartinstruments help you to operate with confidence throughintegration with the DeltaV digital automation system and AMSSuite predictive maintenance software.AMS Machinery Manager is a key component in AMS Suite, anindustry-leading family of predictive maintenance applications.These applications deliver asset health information to AMSSuite: Asset Performance Management, built on Meredium’sAPM software, to help determine appropriate business actionsfor increased asset reliability and performance, resulting inincreased profitability.AMS Suite APM provides you with process reliability and uptimeinformation in a single screen.13www.assetweb.com

Machinery Health ManagementS-AMSM-091112Continuing Support to Ensure SuccessTraining Courses Build ExpertiseEmerson Educational Services help maximize the return onyour technology and personnel investment. Courses are taughtby professionals with experience in developing or workingwithin actual plant predictive or reliability-based maintenanceprograms. Training is offered in Emerson’s state-of-the-arttraining facilities or onsite, giving you expert training withoutleaving your facility.Technical Support You Can Count OnYour company makes significant investments in technologyto safeguard its production assets. Emerson is committed toproviding quality technical support for your machinery analysistools. Our Technical Support Agreements for hardware andsoftware products do more than keep your technologiesrunning smoothly. They provide the latest functionality for yourexisting technologies and protect your investment throughpriority access to support and repair services.Product Data SheetSeptember 2012Emerson offers classroom training for AMS Machinery Manager infour locations: Knoxville TN, Austin TX, San Diego CA, andEdmonton AB. Classes can be scheduled in your own facility forcustomized training and personal attention to your specificdatabase needs.Emerson Process ManagementAsset Optimization835 Innovation DriveKnoxville, TN 37932T (865)675-2400F (865)218-1401www.assetweb.com©2012, Emerson Process Management.The contents of this publication are presented for informational purposes only, and while every efforthas been made to ensure their accuracy, they are not to be construed as warranties or guarantees,express or implied, regarding the products or services described herein or their use or applicability. Allsales are governed by our terms and conditions, which are available on request. We reserve the rightto modify or improve the designs or specifications of our products at any time without notice.All rights reserved. AMS, Machinery Health, PlantWeb, PeakVue, DeltaV and Ovation are marks ofone of the Emerson Process Management group of companies. The Emerson logo is a trademark andservice mark of Emerson Electric Co. All other marks are the property of their respective owners.