Eutalloy 1202.indd - Castolin Eutectic

Atomized Nickel-Base Alloy Designed for Glass Mold ApplicationsEutalloy®1202• Reduced overspray• Excellent build-up capability• Machinable with hand finishing techniques• Well suited for mold edge and corner repair

DESCRIPTION:Eutectic 1202 is an atomized nickel-base powder designedfor use on typical glass mold parts. The method ofapplication is via the one-step spray/fuse process and theuse of the Eutalloy® B, C, UltraJet® or SuperJet® torch systemis recommended.Eutectic 1202 is an optimum choice for re-working thecorners and edges of blanking molds and finishing molds.The deposits are relatively soft and can be finished usingconventional hand techniques. Of particular advantage isthe virtual absence of tightly adhering overspray. Multiplelayers of Eutectic 1202 can be applied without gassing orporosity and the as-deposited coating is clean, smooth andfree from boro-silicate islands.TECHNICAL DATA:Powder PropertiesNominal Composition: Si + B+ NiHall Flow Rate: 13 seconds / 50 gramsBulk Density: 5.0 g/ccSolidus Temperature: 1890°F (1032°C)Liquidus Temperature: 2280°F (1248°C)Fusing Temperature: 2040°F (1115°Coating PropertiesTypical Hardness: HRC 21Density: 8.6 g/cc (0.310 lb/in 3 )Coverage: .045 lb/ft 2 /0.001 inchShrinkage: 15% – 20 %FINISHING PROCEDURE:Finishing Procedure: Conventional Hand TechniquesAPPLICATIONS:• Mold Edges and Mold Corners• Ring Discs• Mold Necks• Bases• BottomsRECOMMENDED COATING AND SPRAY PARAMETERS:TD 2000NozzleRL 200RPA-3@20 psi airModule Adaptor Yellow/RedOxygen50 psi / 35 flow (FM-1 flowmeter)Acetylene 12 psi / 75 flow (FM-1 flowmeter)T-Valve Setting 14-16 clicksCoating Rate 18.0 lbs/hrSpray Distance 6-7 inchesTD 3000Nozzle RL 200W RPA-3@20 psi airOxygen 50 psi/32 flow(3310 flowmeter)Acetylene 12 psi/48 flow(3310 flowmeter)Carrier Gas (Ar or N 2) 55 psi / 37 flowTerometer 130 (Adjust to achieve spray rate)Coating Rate 20 lbs/hrSpray Distance 6-8 inchesDeposit Effic. 90%YOUR RESOURCE FOR PROTECTION, REPAIR AND JOINING SOLUTIONSEutectic CorporationN94 W14355 Garwin Mace DriveMenomonee Falls, WI 53051 USAP 800-558-8524 • F 262-255-5542www.eutecticusa.comEutectic Canada428, rue Aime VincentVaudreuil-Dorion, Quebec J7V 5V5Phone: (800) 361-9439Fax: (514) 695-8793www.eutectic-na.comEutectic MexicoKM 36.5 AutopistaMexico-Quertaro54730 Cautitlan-IzcalliEstado de Mexico, MexicoPhone: 011 (52) 55-5872-1111e-mail: eutectic@eutectic.com.mxStatement of Liability: Due to variations inherent in specifi c applications, the technical information contained herein, including any information as to suggested product applications or results, is presented withoutrepresentation or warranty, expressed or implied. Without limitation, there are no warranties of merchantability or of fitness for a particular purpose. Each process and application must be fully evaluated by the user in allrespects, including suitability, compliance with applicable law and non-infringement of the rights of others, and Eutectic Corporation and its affi liates shall have no liability in respect thereof.1202 04-17-12© 2007, Eutectic Corporation, ® Reg. T.M., Printed in the U.S.A.