Apricus Solar Water Heating System Installation and Operation ...

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Apricus Solar Collector Installation & Operation Manual - USA5.4. Flat Roof Installation!........................................................................................................475.5. Wall Mounting (Low, Mid or High Angle Frames)!.............................................................475.6. Connection to Plumbing!...................................................................................................485.7 Evacuated Tube & Heat Pipe Installation!..........................................................................495.8 Post Installation!.................................................................................................................526. Controller Installation & Operation".............................................................................536.1. Controller Overview !.........................................................................................................536.2. Controller Design!.............................................................................................................536.3. Sensors!............................................................................................................................546.4. Electrical & Sensor Connection!........................................................................................566.5. Controller Functions!.........................................................................................................576.6. Complete Controller Menu Overview !...............................................................................596.7. Controller Display & Operation.........................................................................................61!6.8. Controller Operation!.........................................................................................................617. Closed Loop Pump Station Installation"......................................................................627.1. Design!..............................................................................................................................627.2. Closed Loop Pump Station Technical Data!......................................................................637.3. Unpacking!........................................................................................................................637.4. Mounting!..........................................................................................................................647.5. Plumbing Connection!.......................................................................................................647.6. Controller Connections!....................................................................................................657.7. Pump Operation!...............................................................................................................667.8. Expansion Tank!................................................................................................................667.9. Fill and Pressurize!...........................................................................................................677.10. Draining System!.............................................................................................................687.11. Controller Setup and Operation!......................................................................................697.12. Replace Front Case!.......................................................................................................708. Direct Flow Pump Station Installation".........................................................................718.1. Design!..............................................................................................................................718.2. Direct Flow Pump Station Technical Data!........................................................................728.3. Unpacking!........................................................................................................................728.4. Mounting!..........................................................................................................................728.5. Plumbing Connection!.......................................................................................................738.6. Controller Connections!....................................................................................................748.7. Pump Operation!...............................................................................................................748.8. Fill System!........................................................................................................................758.9. Draining System!...............................................................................................................758.10. Controller Setup and Operation!.....................................................................................778.11. Replace Front Case!........................................................................................................789. Pump Station Accessories"...........................................................................................799.1. Digital Flow Meter Kit (CL & DF)!......................................................................................799.2. Heat Dump Valve kit (CL & DF)!........................................................................................799.3. Brazed Plate Heat Exchanger Kits (CL)!...........................................................................7910. Apricus System Designs"............................................................................................8010.1. Naming Convention!........................................................................................................8011. Maintenance & Repair".................................................................................................8111.1. Cleaning (HOMEOWNER)!.............................................................................................8111.2. Inspection (HOMEOWNER)!...........................................................................................8111.3. Broken Tube!...................................................................................................................8211.4. Insulation!........................................................................................................................8211.5. Heat Transfer Fluid!.........................................................................................................8211.6. Draining the Collector!.....................................................................................................82Copyright 2011 – Apricus Inc Doc: A7-05.4.1.4-PB-1.9 Page 4 of 126
Apricus Solar Collector Installation & Operation Manual - USA11.7. Other Components!.........................................................................................................8211.8. Freezing!..........................................................................................................................8311.9. Maintenance Plan!..........................................................................................................8311.10. Maintenance Equipment!...............................................................................................8311.11. Replacement Parts!.......................................................................................................8312. Troubleshooting"..........................................................................................................8413. Warranty".......................................................................................................................8714. Disclaimer"....................................................................................................................8915. Installation Checklist "..................................................................................................90Appendices"........................................................................................................................91Appendix 1 (Standard Frame Kit Assembly Diagram)!............................................................91Appendix 2 (High Angle Frame Kit Assembly Diagram)!..........................................................92Appendix 3 (AP-30 SRCC OG-100 Certification)!....................................................................93Appendix 4 (AP-20 SRCC OG-100 Certification)!....................................................................94Appendix 5 (AP-10 SRCC OG-100 Certification)!....................................................................95Appendix 6 (AP-30C SRCC OG-100 Certification)!.................................................................96Appendix 7 (Closed Loop Pump Station - UPS 15-58 FC Pump Curve)!................................97Appendix 8 (Direct Flow Pump Station - UPS 15-29 SF Pump Curve)!...................................98Appendix 9 (Drain-Back and Gas Booster Pump - UP 15-100F Pump Curve)!.......................99Appendix 10 (Clariant SOL HT Specifications)!.....................................................................100Appendix 11 (Clariant SOL HT MSDS)!.................................................................................101Appendix 12 (DOWFROST Specifications)!..........................................................................106Appendix 13 (DOWFROST MSDS)!......................................................................................108Appendix 14 (J.C. Whitlam Solar Hi-Temp Specifications)!...................................................115Appendix 15 (J.C. Whitlam Solar Hi-Temp MSDS)!...............................................................116Appendix 16 (DOWFROST HD Specifications)!....................................................................118Appendix 17 (DOWFROST HD MSDS)!................................................................................120Copyright 2011 – Apricus Inc Doc: A7-05.4.1.4-PB-1.9 Page 5 of 126
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