Installation and Commissioning
Installation and Commissioning Installation and Commissioning
I/O Plus 3.13.10 I/O Plus 3.1I/O Plus enables the S4C to use non-ABB I/O units. The following units are supported:- Wago modules with DeviceNet fieldbus coupler, item 750-306 revision 3.- Lutze IP67 module DIOPLEX-LS-DN 16E 744-215 revision 2(16 digital input signals).- Lutze IP67 module DIOPLEX-LS-DN 8E/8A 744-221 revision 1(8 digital input signals and 8 digital output signals).For more information on any of these untis, please contact the supplier.The communication between these units and S4C has been verified (this does not,however, guarantee the internal functionality and quality of the units). Configurationdata for the units is included.In I/O Plus there is also support for a so-called “Welder”. This is a project specific spotwelding timer, and is not intended for general use.In addition to the above units, the I/O Plus option also opens up the possibility to useother digital I/O units that conform with the DeviceNet specification. ABB RoboticsProducts AB does not assume any responsibility for the functionality or quality of suchunits. The user must provide the appropriate configuration data.28 Product Specification RobotWare for BaseWare OS 3.1
ArcWare 3.14 ProcessWare4.1 ArcWare 3.1ArcWare comprises a large number of dedicated arc welding functions, which make therobot well suited for arc welding. It is a simple yet powerful program since both thepositioning of the robot and the process control and monitoring are handled in one andthe same instruction.I/O signals, timing sequences and weld error actions can be easily configured to meetthe requirements of a specific installation.ArcWare functionsA few examples of some useful functions are given below.Adaptation to different equipmentThe robot can handle different types of weld controllers and other welding equipment.Normally communication with the welding controller uses parallel signals but a serialinterface is also available.Advanced process controlVoltage, wire feed rate, and other process data can be controlled individually for eachweld or part of a weld. The process data can be changed at the start and finish of awelding process in such a way that the best process result is achieved.Testing the programWhen testing a program, welding, weaving or weld guiding can all be blocked. Thisprovides a way of testing the robot program without having the welding equipmentconnected.Automatic weld retryA function that can be configured to order one or more automatic weld retries after aprocess fault.WeavingThe robot can implement a number of different weaving patterns up to 10 Hzdepending on robot type. These can be used to fill the weld properly and in the bestpossible way. Weaving movement can also be ordered at the start of the weld in orderto facilitate the initial striking of the arc.Product Specification RobotWare for BaseWare OS 3.1 29
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ArcWare 3.14 ProcessWare4.1 ArcWare 3.1ArcWare comprises a large number of dedicated arc welding functions, which make therobot well suited for arc welding. It is a simple yet powerful program since both thepositioning of the robot <strong>and</strong> the process control <strong>and</strong> monitoring are h<strong>and</strong>led in one <strong>and</strong>the same instruction.I/O signals, timing sequences <strong>and</strong> weld error actions can be easily configured to meetthe requirements of a specific installation.ArcWare functionsA few examples of some useful functions are given below.Adaptation to different equipmentThe robot can h<strong>and</strong>le different types of weld controllers <strong>and</strong> other welding equipment.Normally communication with the welding controller uses parallel signals but a serialinterface is also available.Advanced process controlVoltage, wire feed rate, <strong>and</strong> other process data can be controlled individually for eachweld or part of a weld. The process data can be changed at the start <strong>and</strong> finish of awelding process in such a way that the best process result is achieved.Testing the programWhen testing a program, welding, weaving or weld guiding can all be blocked. Thisprovides a way of testing the robot program without having the welding equipmentconnected.Automatic weld retryA function that can be configured to order one or more automatic weld retries after aprocess fault.WeavingThe robot can implement a number of different weaving patterns up to 10 Hzdepending on robot type. These can be used to fill the weld properly <strong>and</strong> in the bestpossible way. Weaving movement can also be ordered at the start of the weld in orderto facilitate the initial striking of the arc.Product Specification RobotWare for BaseWare OS 3.1 29