Installation and Commissioning

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Introduction3 IdentificationIdentification plates indicating the type of robot and serial number, etc., are located onthe manipulator (see Figure 1) and on the front of the controller (see Figure 2).The BaseWare O.S diskettes are also marked with serial number (see Figure 3).Note! The identification plates and label shown in the figures below, only serves asexamples. For exact identification see plates on your robot in question.ABB Robotics Products ABS-721 68 Västerås Sweden Made in SwedenType:Robot version:Man. order:Nom. loadSerial. No:Date of manufacturing:Net weight2,4.120 : 1870 kg2,4-150 : 2010 kg2,8-120 : 2010 kgIRB 6400 M98IRB 6400/2.4-150XXXXXXSee instructions6400-XXXX1997-XX-XX3.0-75 : 2010 kgS/2,9-120 : 2240 kgPE/2,25-75 : 1590 kgIdentification plate showingthe IRB 6400IRB 140(0) IRB 2400 IRB 4400IRB 640 IRB 6400 IRB 840/AFigure 1 Example of identification plate and it’s location on different manipulator types.4 Product Manual
Introduction.ABB Robotics Products ABS-721 68 Västerås Sweden Made in SwedenType:Robot version:Voltage: 3 x 400 VPower:Man. order:Re.No:Serial. No:Date of manufacturing:Net weight:IRB 6400 M98IRB 6400/2.4-150Frequency: 50-60 Hz7.2 kVAXXXXXXRXXXXXXXXXX64-XXXXX1998-XX-XX240 kgFigure 2 Identification plate on the controller.64-00000System Key S4C 3.1Program No 3 HAB2390-1/03Boot disk 1 (1)Property of ABB Västerås/Sweden. All rights reserved. Reproduction,modification, use or disclosure to third parties without express authorityis strictly forbidden. Copyright 1993. Restricted to be used in thecontroller(s) with the serial no as marked on disk.ABB Robotics Products ABFigure 3 Example of a label on a BaseWare O.S diskette.Product Manual 5
Page 1 and 2: 3HAC 2914-1M98Product On-line Manua
Page 3 and 4: ABB Flexible Automation ABProduct M
Page 5 and 6: IntroductionCONTENTSPage1 How to us
Page 7: IntroductionIntroduction1 How to us
Page 11 and 12: Product Specification IRB 1400CONTE
Page 13 and 14: Introduction1 IntroductionThank you
Page 15 and 16: Description2 Description2.1 Structu
Page 17 and 18: DescriptionRestricting the working
Page 19 and 20: DescriptionUsing a key switch, the
Page 21 and 22: DescriptionEditing programsPrograms
Page 23 and 24: DescriptionThe robot has several fu
Page 25 and 26: DescriptionMotion performanceThe Qu
Page 27 and 28: Description2.9 External AxesThe rob
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Page 45 and 46: Technical specificationPerformance
Page 47 and 48: Technical specification3.10 Inputs
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Specification of Variants and Optio
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Accessories5 AccessoriesThere is a
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Product Specification RobotWareCONT
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Introduction1 IntroductionRobotWare
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Rapid Language and Environment2 Bas
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Motion Control2.3 Motion ControlTru
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Safety2.4 SafetyMany safety concept
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Advanced Functions 3.13 BaseWare Op
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Advanced Functions 3.1World ZonesA
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Advanced Functions 3.1RAPID instruc
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Advanced Motion 3.1Contour tracking
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Multitasking 3.13.3 Multitasking 3.
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FactoryWare Interface 3.1Examples o
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Ethernet Services 3.13.6 Ethernet S
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ScreenViewer 3.13.8 ScreenViewer 3.
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Conveyor Tracking 3.13.9 Conveyor T
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ArcWare 3.14 ProcessWare4.1 ArcWare
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ArcWare 3.1Analog inputs (cont.)Vol
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SpotWare 3.14.3 SpotWare 3.1SpotWar
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SpotWare 3.1manual close gunmanual
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SpotWare Plus 3.14.4 SpotWare Plus
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GlueWare 3.1Interface signalsWhen i
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PaintWare 3.1RAPID instructions inc
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ProductsAny number of different pro
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Available memory5 Memory and Docume
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DeskWare Office 3.06 DeskWare6.1 De
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DeskWare Office 3.0The “User Pref
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Programming Station 3.0Editing of b
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Programming Station 3.0• Products
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Programming Station 3.0Output from
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Training Center 3.0PC System Requir
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Library 3.0ServiceLog allows the us
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Robot Lab 3.0Cycle TimeClock contro
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RobComm 3.07 FactoryWare7.1 RobComm
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RobComm 3.0Following is a brief des
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RobView 3.17.2 RobView 3.1RobView i
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RobView 3.1File managerWhen the use
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RobView 3.1In addition, also a butt
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RobView 3.1Technical specificationP
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DDE Server 2.3SCWriteThe user can a
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DDE Server 2.3DDE Server for multip
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SafetyCONTENTSPage1 General........
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SafetySafety1 GeneralThis informati
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Safety5 Safe Working ProceduresSafe
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Safety7.2 Emergency stopsAn emergen
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SafetyWhen the Hold-to-run control
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Safety8.2 Tools/workpiecesIt must b
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Safety- The external voltage connec
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To the User“Declaration by the ma
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System DescriptionCONTENTSPage1 Str
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System DescriptionStructure1 Struct
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System DescriptionStructureAxis 3Up
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System DescriptionStructure1.2 Cont
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System DescriptionStructureLithium
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System DescriptionComputer System2
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System DescriptionServo System3 Ser
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System DescriptionI/O System4 I/O S
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System DescriptionSafety System5 Sa
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System DescriptionSafety System5.4
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System DescriptionExternal Axes6 Ex
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Installation and CommissioningCONTE
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Installation and CommissioningCONTE
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Installation and CommissioningTrans
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Installation and CommissioningOn-Si
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MaintenanceCONTENTSPage1 Maintenanc
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MaintenanceMaintenanceThe robot is
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Maintenance2.3 Lubricating spring b
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Maintenance2.7 Changing the battery
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Troubleshooting ToolsCONTENTSPage1
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Troubleshooting ToolsTroubleshootin
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Troubleshooting Tools1.1 TestsMost
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Troubleshooting Tools1.2.1 Entering
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Troubleshooting Tools5. MC/ERWM RWM
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Troubleshooting Tools5. Miscellaneo
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Troubleshooting Tools9. Specific te
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Troubleshooting Tools2.3 Main compu
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Troubleshooting Tools2.6 Power supp
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Troubleshooting Tools2.7 Panel unit
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Troubleshooting Tools2.9 Analog I/O
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Troubleshooting Tools2.11 Interbus-
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Troubleshooting Tools2.13 Encoder i
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Troubleshooting Tools2.14 Status LE
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Troubleshooting ToolsModule- and ne
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Troubleshooting Tools3.2 Signal des
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Troubleshooting Tools3.3 X1 and X2
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Troubleshooting Tools3.4.2 X9 VBATT
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Troubleshooting Tools3.4.5 Disk dri
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Troubleshooting Tools3.4.7 CANX9Pin
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Fault tracing guideCONTENTSPage1 Fa
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Fault tracing guide1 Fault tracing
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Fault tracing guide1.4 Robot comput
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Fault tracing guideInputs DINameAS1
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Fault tracing guide1.7 Serial Commu
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Fault tracing guide1.11 Disk DriveT
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ABB Flexible Automation ABThis chap
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RepairsCONTENTSPage7.3 Changing the
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General DescriptionRepairsAxis 1 ro
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General DescriptionRepairs1.2 Cauti
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General DescriptionRepairs12. The s
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General DescriptionRepairs1.5 Tight
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Axis 1Repairs2.2 Changing the gearb
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Axis 1Repairs2.4 Replacing the mech
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Axis 2 Repairs3.2 Changing the gear
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Axis 2 Repairs3.5 Dismantling the b
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Axis 3Repairs4.2 Changing the gearb
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Axis 3Repairs4.5 Dismantling the co
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Axis 3Repairs105 oFigure 4 Calibrai
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Axis 4 Repairs14. Connect the cabli
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Axis 4 RepairsTo assemble:Shim betw
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Axis 4 Repairs30 Product Manual IRB
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Cabling and Serial Measuring boardR
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The Wrist and Axes 5 and 6Repairs7.
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The Wrist and Axes 5 and 6RepairsAx
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Motor UnitsRepairs38 Product Manual
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CalibrationRepairs5. Press Enter .6
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CalibrationRepairs13. Release the b
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CalibrationRepairsCalibration plate
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CalibrationRepairs2. Select Service
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CalibrationRepairs.Figure 17 Calibr
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CalibrationRepairs1. Run the calibr
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Installation and Commissioning

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