Installation and Commissioning

IntroductionIntroduction1 How to use this ManualThis manual provides information on installation, preventive maintenance, troubleshootingand how to carry out repairs on the manipulator and controller. Its intendedaudience is trained maintenance personnel with expertise in both mechanical andelectrical systems. The manual does not in any way assume to take the place of themaintenance course offered by ABB Flexible Automation.Anyone reading this manual should also have access to the User’s Guide.The chapter entitled System Description provides general information on the robotstructure, such as its computer system, input and output signals, etc.How to assemble the robot and install all signals, etc., is described in the chapter onInstallation and Commissioning.If an error should occur in the robot system, you can find out why it has happened inthe chapter on Troubleshooting. If you receive an error message, you can also consultthe chapter on System and Error Messages in the User’s Guide. It is very helpful tohave a copy of the circuit diagram at hand when trying to locate cabling faults.Servicing and maintenance routines are described in the chapter on Maintenance.2 What you must know before you use the Robot• Normal maintenance and repair work usually only require standard tools. Somerepairs, however, require specific tools. These repairs, and the type of tool required,are described in more detail in the chapter Repairs.• The power supply must always be switched off whenever work is carried out in thecontroller cabinet. Note that even though the power is switched off, the orangecolouredcables may be live. The reason for this is that these cables are connected toexternal equipment and are consequently not affected by the mains switch on thecontroller.• Circuit boards - printed boards and components - must never be handled withoutElectro-Static-Discharge (ESD) protection in order not to damage them. Use thecarry band located on the inside of the controller door.All personnel working with the robot system must be very familiar with the safetyregulations outlined in the chapter on Safety. Incorrect operation can damage therobot or injure someone.Product Manual 3