Installation and Commissioning

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Repairs Axis 3Figure 3 Measuring the shim thickness when preloading the bearing.16. Make a note of the dimension “A”. Fit one washer and shims and,using the micrometer, measure the thickness so that the total thickness is 0.10 -0.20 mm more than the noted dimension “A”. This will result in a preloading ofthe bearing of 0.10 - 0.20 mm.17. Fit the shims and washer and tighten the KM nut .18. Replace the upper attachment of the tie rod as in Chapter 4.4, Changing the tie rod.19. Replace the equalizer springs as in Chapter 3.5, Dismantling the balancing springs(not valid for IRB 1400H).20. Reconnect the connection boxes and the cabling.21. Calibrate the robot as in Chapter 9, Calibration.22. Undo the KM-nut on the axis 2 side, just to be able to adjust the calibration washer.23. If the old armhouse is mounted, adjust the calibration washer according to thepunch mark. If the armhouse is new adjust the washer according to Figure 4 andmake a new punch marks for axes 3 and 4, according to chapter 9.2.Product Manual IRB 1400 23
Axis 3Repairs105 oFigure 4 Calibraion mark for axis 3.Tools:Pressing tool for bearings: 3HAB 1200-1Measuring instrument: 3HAB 1205-1Withdrawing tool for shaft spindles: 3HAB 1259-124 Product Manual IRB 1400
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3HAC 2914-1M98Product On-line Manua
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ABB Flexible Automation ABProduct M
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IntroductionCONTENTSPage1 How to us
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IntroductionIntroduction1 How to us
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Introduction.ABB Robotics Products
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Product Specification IRB 1400CONTE
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Introduction1 IntroductionThank you
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Description2 Description2.1 Structu
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DescriptionRestricting the working
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DescriptionUsing a key switch, the
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DescriptionEditing programsPrograms
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DescriptionThe robot has several fu
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DescriptionMotion performanceThe Qu
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Description2.9 External AxesThe rob
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Technical specification3 Technical
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Technical specification150667398475
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Technical specification3.3 Operatio
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Technical specificationProgram star
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Technical specificationMounting of
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Technical specificationWHILE Repeat
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Technical specificationATan/ATan2Co
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Technical specification3.8 Robot Mo
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Technical specificationPerformance
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Technical specification3.10 Inputs
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Technical specificationDigital outp
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Technical specification3.11 Communi
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Specification of Variants and Optio
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Accessories5 AccessoriesThere is a
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Product Specification RobotWareCONT
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Introduction1 IntroductionRobotWare
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Rapid Language and Environment2 Bas
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Motion Control2.3 Motion ControlTru
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Safety2.4 SafetyMany safety concept
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Advanced Functions 3.13 BaseWare Op
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Advanced Functions 3.1World ZonesA
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Advanced Functions 3.1RAPID instruc
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Advanced Motion 3.1Contour tracking
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Multitasking 3.13.3 Multitasking 3.
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FactoryWare Interface 3.1Examples o
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Ethernet Services 3.13.6 Ethernet S
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ScreenViewer 3.13.8 ScreenViewer 3.
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Conveyor Tracking 3.13.9 Conveyor T
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ArcWare 3.14 ProcessWare4.1 ArcWare
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ArcWare 3.1Analog inputs (cont.)Vol
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SpotWare 3.14.3 SpotWare 3.1SpotWar
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SpotWare 3.1manual close gunmanual
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SpotWare Plus 3.14.4 SpotWare Plus
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GlueWare 3.1Interface signalsWhen i
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PaintWare 3.1RAPID instructions inc
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ProductsAny number of different pro
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Available memory5 Memory and Docume
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DeskWare Office 3.06 DeskWare6.1 De
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DeskWare Office 3.0The “User Pref
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Programming Station 3.0Editing of b
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Programming Station 3.0• Products
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Programming Station 3.0Output from
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Training Center 3.0PC System Requir
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Library 3.0ServiceLog allows the us
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Robot Lab 3.0Cycle TimeClock contro
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RobComm 3.07 FactoryWare7.1 RobComm
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RobComm 3.0Following is a brief des
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RobView 3.17.2 RobView 3.1RobView i
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RobView 3.1File managerWhen the use
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RobView 3.1In addition, also a butt
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RobView 3.1Technical specificationP
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DDE Server 2.3SCWriteThe user can a
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DDE Server 2.3DDE Server for multip
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SafetyCONTENTSPage1 General........
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SafetySafety1 GeneralThis informati
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Safety5 Safe Working ProceduresSafe
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Safety7.2 Emergency stopsAn emergen
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SafetyWhen the Hold-to-run control
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Safety8.2 Tools/workpiecesIt must b
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Safety- The external voltage connec
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To the User“Declaration by the ma
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System DescriptionCONTENTSPage1 Str
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System DescriptionStructure1 Struct
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System DescriptionStructureAxis 3Up
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System DescriptionStructure1.2 Cont
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System DescriptionStructureLithium
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System DescriptionComputer System2
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System DescriptionServo System3 Ser
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System DescriptionI/O System4 I/O S
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System DescriptionSafety System5 Sa
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System DescriptionSafety System5.4
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System DescriptionExternal Axes6 Ex
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Installation and CommissioningCONTE
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Installation and CommissioningCONTE
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Installation and CommissioningTrans
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MaintenanceCONTENTSPage1 Maintenanc
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MaintenanceMaintenanceThe robot is
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Maintenance2.3 Lubricating spring b
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Maintenance2.7 Changing the battery
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Troubleshooting ToolsCONTENTSPage1
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Troubleshooting Tools1.1 TestsMost
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Page 341 and 342: Fault tracing guideCONTENTSPage1 Fa
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Page 355 and 356: RepairsCONTENTSPage7.3 Changing the
Page 357 and 358: General DescriptionRepairsAxis 1 ro
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Page 365 and 366: Axis 1Repairs2.2 Changing the gearb
Page 367 and 368: Axis 1Repairs2.4 Replacing the mech
Page 369 and 370: Axis 2 Repairs3.2 Changing the gear
Page 371 and 372: Axis 2 Repairs3.5 Dismantling the b
Page 373 and 374: Axis 3Repairs4.2 Changing the gearb
Page 375: Axis 3Repairs4.5 Dismantling the co
Page 379 and 380: Axis 4 Repairs14. Connect the cabli
Page 381 and 382: Axis 4 RepairsTo assemble:Shim betw
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Page 393 and 394: CalibrationRepairs5. Press Enter .6
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Page 397 and 398: CalibrationRepairsCalibration plate
Page 399 and 400: CalibrationRepairs2. Select Service
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Page 403 and 404: CalibrationRepairs1. Run the calibr
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