Installation and Commissioning

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RepairsGeneral Description1.4 Instructions for tightening screw jointsGeneralIt is extremely important that all screw joints are tightened using the correct torque.ApplicationThe following tightening torques must be used, unless otherwise specified in the text,for all screw joints made of metallic materials.The instructions do not apply to screw joints made of soft or brittle materials.For screws with a property class higher than 8.8, the same specifications as for class8.8. are applicable, unless otherwise stated.Screws treated with GleitmoAll screws in the manipulator that are tightened to a specified torque are treated withGleitmo.When handling screws treated with Gleitmo, protective gloves of nitrile rubbertype should be used.Screws treated with Gleitmo can be unscrewed and screwed in again 3-4 times beforethe slip coating disappears. Screws can also be treated with Molycote 1000.When screwing in new screws without Gleitmo, these should first be lubricated withMolycote 1000 and then tightened to the specified torque.AssemblyScrew threads sized M8 or larger should preferably be lubricated with oil. Molycote1000 should only be used when specified in the text.Screws sized M8 or larger should be tightened with a torque wrench, if possible.Screws sized M6 or smaller may be tightened to the correct torque by personnel withsufficient mechanical training, without using torque measurement tools.Product Manual IRB 1400 9
General DescriptionRepairs1.5 Tightening torquesScrews with slotted or cross recessed head, property class 4.8DimensionTightening Torque - Nmwithout oilM2.5 0.25M3 0.5M4 1.2M5 2.5M6 5.0Screws with hexagon socket head, property class 8.8DimensionTightening Torque - Nmwithout oilwith oilM3 1 1M4 2 2M5 5.5 4M6 10 9M8 24 22M10 48 45M12 83 78M16 200 190M20 410 400M24 750 74010 Product Manual IRB 1400
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3HAC 2914-1M98Product On-line Manua
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ABB Flexible Automation ABProduct M
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IntroductionCONTENTSPage1 How to us
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IntroductionIntroduction1 How to us
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Introduction.ABB Robotics Products
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Product Specification IRB 1400CONTE
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Introduction1 IntroductionThank you
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Description2 Description2.1 Structu
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DescriptionRestricting the working
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DescriptionUsing a key switch, the
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DescriptionEditing programsPrograms
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DescriptionThe robot has several fu
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DescriptionMotion performanceThe Qu
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Description2.9 External AxesThe rob
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Technical specification3 Technical
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Technical specification150667398475
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Technical specification3.3 Operatio
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Technical specificationProgram star
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Technical specificationMounting of
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Technical specificationWHILE Repeat
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Technical specificationATan/ATan2Co
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Technical specification3.8 Robot Mo
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Technical specificationPerformance
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Technical specification3.10 Inputs
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Technical specificationDigital outp
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Technical specification3.11 Communi
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Specification of Variants and Optio
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Accessories5 AccessoriesThere is a
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Product Specification RobotWareCONT
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Introduction1 IntroductionRobotWare
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Rapid Language and Environment2 Bas
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Motion Control2.3 Motion ControlTru
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Safety2.4 SafetyMany safety concept
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Advanced Functions 3.13 BaseWare Op
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Advanced Functions 3.1World ZonesA
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Advanced Functions 3.1RAPID instruc
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Advanced Motion 3.1Contour tracking
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Multitasking 3.13.3 Multitasking 3.
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FactoryWare Interface 3.1Examples o
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Ethernet Services 3.13.6 Ethernet S
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ScreenViewer 3.13.8 ScreenViewer 3.
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Conveyor Tracking 3.13.9 Conveyor T
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ArcWare 3.14 ProcessWare4.1 ArcWare
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ArcWare 3.1Analog inputs (cont.)Vol
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SpotWare 3.14.3 SpotWare 3.1SpotWar
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SpotWare 3.1manual close gunmanual
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SpotWare Plus 3.14.4 SpotWare Plus
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GlueWare 3.1Interface signalsWhen i
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PaintWare 3.1RAPID instructions inc
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ProductsAny number of different pro
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Available memory5 Memory and Docume
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DeskWare Office 3.06 DeskWare6.1 De
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DeskWare Office 3.0The “User Pref
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Programming Station 3.0Editing of b
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Programming Station 3.0• Products
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Programming Station 3.0Output from
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Training Center 3.0PC System Requir
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Library 3.0ServiceLog allows the us
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Robot Lab 3.0Cycle TimeClock contro
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RobComm 3.07 FactoryWare7.1 RobComm
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RobComm 3.0Following is a brief des
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RobView 3.17.2 RobView 3.1RobView i
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RobView 3.1File managerWhen the use
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RobView 3.1In addition, also a butt
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RobView 3.1Technical specificationP
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DDE Server 2.3SCWriteThe user can a
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DDE Server 2.3DDE Server for multip
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SafetyCONTENTSPage1 General........
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SafetySafety1 GeneralThis informati
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Safety5 Safe Working ProceduresSafe
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Safety7.2 Emergency stopsAn emergen
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SafetyWhen the Hold-to-run control
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Safety8.2 Tools/workpiecesIt must b
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Safety- The external voltage connec
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To the User“Declaration by the ma
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System DescriptionCONTENTSPage1 Str
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System DescriptionStructure1 Struct
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System DescriptionStructureAxis 3Up
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System DescriptionStructure1.2 Cont
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System DescriptionStructureLithium
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System DescriptionComputer System2
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System DescriptionServo System3 Ser
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System DescriptionI/O System4 I/O S
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System DescriptionSafety System5 Sa
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System DescriptionSafety System5.4
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System DescriptionExternal Axes6 Ex
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Installation and CommissioningCONTE
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Installation and CommissioningCONTE
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Installation and CommissioningTrans
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Installation and CommissioningOn-Si
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Installation and CommissioningConne
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Installation and CommissioningInsta
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Installation and CommissioningExter
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MaintenanceCONTENTSPage1 Maintenanc
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MaintenanceMaintenanceThe robot is
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Maintenance2.3 Lubricating spring b
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Maintenance2.7 Changing the battery
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Troubleshooting ToolsCONTENTSPage1
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Troubleshooting ToolsTroubleshootin
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Troubleshooting Tools1.1 TestsMost
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Troubleshooting Tools1.2.1 Entering
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Troubleshooting Tools5. MC/ERWM RWM
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Page 341 and 342: Fault tracing guideCONTENTSPage1 Fa
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Page 345 and 346: Fault tracing guide1.4 Robot comput
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Page 355 and 356: RepairsCONTENTSPage7.3 Changing the
Page 357 and 358: General DescriptionRepairsAxis 1 ro
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Page 365 and 366: Axis 1Repairs2.2 Changing the gearb
Page 367 and 368: Axis 1Repairs2.4 Replacing the mech
Page 369 and 370: Axis 2 Repairs3.2 Changing the gear
Page 371 and 372: Axis 2 Repairs3.5 Dismantling the b
Page 373 and 374: Axis 3Repairs4.2 Changing the gearb
Page 375 and 376: Axis 3Repairs4.5 Dismantling the co
Page 377 and 378: Axis 3Repairs105 oFigure 4 Calibrai
Page 379 and 380: Axis 4 Repairs14. Connect the cabli
Page 381 and 382: Axis 4 RepairsTo assemble:Shim betw
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Page 385 and 386: Cabling and Serial Measuring boardR
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Page 393 and 394: CalibrationRepairs5. Press Enter .6
Page 395 and 396: CalibrationRepairs13. Release the b
Page 397 and 398: CalibrationRepairsCalibration plate
Page 399 and 400: CalibrationRepairs2. Select Service
Page 401 and 402: CalibrationRepairs.Figure 17 Calibr
Page 403 and 404: CalibrationRepairs1. Run the calibr
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