Installation and Commissioning
Installation and Commissioning Installation and Commissioning
Fault tracing guide1.5.1 Status of the Panel unit, inputs and outputs, displayed on the teach pendant• Select the I/O window.• Call up the Units list by choosing View.• Select the Safety unit.The location of the status signals are found in the circuit diagram, regarding Panel unit, whereoutputs are marked with and inputs withSee the table below.Outputs DONameBRAKEMONLMPMeaning when “1” is displayedEnergise brake contactor (i.e. release brakes) and turn onduty time counterTurn on LED in motor-on push buttonRUN CH1 Energise motor contactor chain 1RUN CH2 Energise motor contactor chain 2SOFT ASOSOFT ESOSOFT GSOChoose delayed turn off of auto stopChoose delayed turn off of emergency stopChoose delayed turn off of general stop6 Product Manual
Fault tracing guideInputs DINameAS1AS2AUTO1AUTO2CH1CH2EN1EN2ES1ES2ENABLEEXTCONTFAN OKGS1GS2K1K2LIM1LIM2MAN2MANFS2MANORFS1MON PBPTCPTC Ext.SOFT ASISOFT ESISOFT GSITRFOTMP24V panelMeaning when “1” is displayedAuto stop chain 1 closedAuto stop chain 2 closedMode selector chain 1; Auto operationMode selector chain 2; Auto operationAll switches in chain 1 closedAll switches in chain 2 closedEnabling device chain 1 closedEnabling device chain 2 closedEmergency stop chain 1 closedEmergency stop chain 2 closedEnable from backplaneExternal contactors closedFan in power supply runningGeneral stop chain 1 closedGeneral stop chain 2 closedMotor contactor, chain 1, closedMotor contactor, chain 2, closedLimit switch chain 1 closedLimit switch chain 2 closedMode selector chain 2; Manual operationMode selector chain 2; Manual full speed operationMode selector chain 1; Manual or manual full speed operationMotor-On push button pressedOver temperature in motors of manipulatorOver temperature in external deviceDelayed turn off of auto stop (read back of digital output)Delayed turn off of emergency stop (read back of digital output)Delayed turn off of general stop (read back of digital output)Over temperature in main transformer24V panel is higher than 22VProduct Manual 7
- Page 295 and 296: MaintenanceMaintenanceThe robot is
- Page 297 and 298: Maintenance2.3 Lubricating spring b
- Page 299 and 300: Maintenance2.7 Changing the battery
- Page 301 and 302: Troubleshooting ToolsCONTENTSPage1
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- Page 305 and 306: Troubleshooting Tools1.1 TestsMost
- Page 307 and 308: Troubleshooting Tools1.2.1 Entering
- Page 309 and 310: Troubleshooting Tools5. MC/ERWM RWM
- Page 311 and 312: Troubleshooting Tools5. Miscellaneo
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- Page 315 and 316: Troubleshooting Tools2.3 Main compu
- Page 317 and 318: Troubleshooting Tools2.6 Power supp
- Page 319 and 320: Troubleshooting Tools2.7 Panel unit
- Page 321 and 322: Troubleshooting Tools2.9 Analog I/O
- Page 323 and 324: Troubleshooting Tools2.11 Interbus-
- Page 325 and 326: Troubleshooting Tools2.13 Encoder i
- Page 327 and 328: Troubleshooting Tools2.14 Status LE
- Page 329 and 330: Troubleshooting ToolsModule- and ne
- Page 331 and 332: Troubleshooting Tools3.2 Signal des
- Page 333 and 334: Troubleshooting Tools3.3 X1 and X2
- Page 335 and 336: Troubleshooting Tools3.4.2 X9 VBATT
- Page 337 and 338: Troubleshooting Tools3.4.5 Disk dri
- Page 339 and 340: Troubleshooting Tools3.4.7 CANX9Pin
- Page 341 and 342: Fault tracing guideCONTENTSPage1 Fa
- Page 343 and 344: Fault tracing guide1 Fault tracing
- Page 345: Fault tracing guide1.4 Robot comput
- Page 349 and 350: Fault tracing guide1.7 Serial Commu
- Page 351 and 352: Fault tracing guide1.11 Disk DriveT
- Page 353 and 354: ABB Flexible Automation ABThis chap
- Page 355 and 356: RepairsCONTENTSPage7.3 Changing the
- Page 357 and 358: General DescriptionRepairsAxis 1 ro
- Page 359 and 360: General DescriptionRepairs1.2 Cauti
- Page 361 and 362: General DescriptionRepairs12. The s
- Page 363 and 364: General DescriptionRepairs1.5 Tight
- Page 365 and 366: Axis 1Repairs2.2 Changing the gearb
- Page 367 and 368: Axis 1Repairs2.4 Replacing the mech
- Page 369 and 370: Axis 2 Repairs3.2 Changing the gear
- Page 371 and 372: Axis 2 Repairs3.5 Dismantling the b
- Page 373 and 374: Axis 3Repairs4.2 Changing the gearb
- Page 375 and 376: Axis 3Repairs4.5 Dismantling the co
- Page 377 and 378: Axis 3Repairs105 oFigure 4 Calibrai
- Page 379 and 380: Axis 4 Repairs14. Connect the cabli
- Page 381 and 382: Axis 4 RepairsTo assemble:Shim betw
- Page 383 and 384: Axis 4 Repairs30 Product Manual IRB
- Page 385 and 386: Cabling and Serial Measuring boardR
- Page 387 and 388: The Wrist and Axes 5 and 6Repairs7.
- Page 389 and 390: The Wrist and Axes 5 and 6RepairsAx
- Page 391 and 392: Motor UnitsRepairs38 Product Manual
- Page 393 and 394: CalibrationRepairs5. Press Enter .6
- Page 395 and 396: CalibrationRepairs13. Release the b
Fault tracing guide1.5.1 Status of the Panel unit, inputs <strong>and</strong> outputs, displayed on the teach pendant• Select the I/O window.• Call up the Units list by choosing View.• Select the Safety unit.The location of the status signals are found in the circuit diagram, regarding Panel unit, whereoutputs are marked with <strong>and</strong> inputs withSee the table below.Outputs DONameBRAKEMONLMPMeaning when “1” is displayedEnergise brake contactor (i.e. release brakes) <strong>and</strong> turn onduty time counterTurn on LED in motor-on push buttonRUN CH1 Energise motor contactor chain 1RUN CH2 Energise motor contactor chain 2SOFT ASOSOFT ESOSOFT GSOChoose delayed turn off of auto stopChoose delayed turn off of emergency stopChoose delayed turn off of general stop6 Product Manual