Installation and Commissioning

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Maintenance2.8 RAM Battery lifetimeThe maximum service lifetime of the lithium battery is five years. The lifetime is influencedby the installed memory board type and by the lenght of time the system is withoutpower.The following table indicates the minimum time, in months, that memory will be heldif the system is without power:Memory board size First battery Both batteries4 MB 6 126 MB 5 108 MB 6.5 1316 MB 5 10A battery test is performed during the following occasions:1. System diagnistics (before softeware installation). Failing test results in one of thefollowing messages on the display:- “Warning: Battery 1 or 2 < 3.3V” i.e. one of the batteries is empty.- “Error: Battery 1 and 2 < 3.3V” i.e. both batteries are empty.2. Warm start. Failing test results in one of the following messages on the display:- 31501 Battery voltage too low on battery 1.- 31502 Battery voltage too low on battery 2.- 31503 Battery voltage too low on both batteries.8 Product Manual IRB 1400
Troubleshooting ToolsCONTENTSPage1 Diagnostics................................................................................................................ 31.1 Tests ................................................................................................................ 51.2 Monitor Mode 2 .............................................................................................. 61.2.1 Entering the test mode from the teach pendant ................................... 71.2.2 Console connected to a PC.................................................................. 72 Indication LEDs on the Various Units................................................................... 142.1 Location of units in the cabinet....................................................................... 142.2 Robot computer DSQC 363/373..................................................................... 142.3 Main computer DSQC 361 ............................................................................. 152.4 Memory board DSQC 324/16Mb, 323/8Mb, 317/6 Mb, 321/4MB................ 152.5 Ethernet DSQC 336 ........................................................................................ 162.6 Power supply units.......................................................................................... 172.7 Panel unit DSQC 331...................................................................................... 192.8 Digital and Combi I/O units............................................................................ 202.9 Analog I/O, DSQC 355................................................................................... 212.10 Remote I/O DSQC 350, Allen Bradley......................................................... 222.11 Interbus-S, slave DSQC 351 ......................................................................... 232.12 Profibus-DP, DSQC352 ................................................................................ 242.13 Encoder unit, DSQC354 ............................................................................... 252.14 Status LEDs description................................................................................ 273 Measuring Points ..................................................................................................... 303.1 Back plane....................................................................................................... 303.2 Signal description, RS 232 and RS 485 .......................................................... 313.3 X1 and X2 Serial links: SIO 1 and SIO 2 ....................................................... 333.4 X9 Maintenance plug...................................................................................... 343.4.1 Power supply ....................................................................................... 343.4.2 X9 VBATT 1 and 2 ............................................................................. 353.4.3 Drive system........................................................................................ 353.4.4 Measuring system................................................................................ 363.4.5 Disk drive ............................................................................................ 373.4.6 Teach pendant...................................................................................... 383.4.7 CAN..................................................................................................... 393.4.8 Safety................................................................................................... 39Product Manual 1
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3HAC 2914-1M98Product On-line Manua
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ABB Flexible Automation ABProduct M
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IntroductionCONTENTSPage1 How to us
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IntroductionIntroduction1 How to us
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Introduction.ABB Robotics Products
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Product Specification IRB 1400CONTE
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Introduction1 IntroductionThank you
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Description2 Description2.1 Structu
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DescriptionRestricting the working
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DescriptionUsing a key switch, the
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DescriptionEditing programsPrograms
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DescriptionThe robot has several fu
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DescriptionMotion performanceThe Qu
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Description2.9 External AxesThe rob
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Technical specification3 Technical
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Technical specification150667398475
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Technical specification3.3 Operatio
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Technical specificationProgram star
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Technical specificationMounting of
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Technical specificationWHILE Repeat
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Technical specificationATan/ATan2Co
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Technical specification3.8 Robot Mo
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Technical specificationPerformance
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Technical specification3.10 Inputs
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Technical specificationDigital outp
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Technical specification3.11 Communi
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Specification of Variants and Optio
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Accessories5 AccessoriesThere is a
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Product Specification RobotWareCONT
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Introduction1 IntroductionRobotWare
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Rapid Language and Environment2 Bas
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Motion Control2.3 Motion ControlTru
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Safety2.4 SafetyMany safety concept
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Advanced Functions 3.13 BaseWare Op
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Advanced Functions 3.1World ZonesA
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Advanced Functions 3.1RAPID instruc
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Advanced Motion 3.1Contour tracking
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Multitasking 3.13.3 Multitasking 3.
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FactoryWare Interface 3.1Examples o
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Ethernet Services 3.13.6 Ethernet S
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ScreenViewer 3.13.8 ScreenViewer 3.
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Conveyor Tracking 3.13.9 Conveyor T
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ArcWare 3.14 ProcessWare4.1 ArcWare
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ArcWare 3.1Analog inputs (cont.)Vol
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SpotWare 3.14.3 SpotWare 3.1SpotWar
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SpotWare 3.1manual close gunmanual
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SpotWare Plus 3.14.4 SpotWare Plus
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GlueWare 3.1Interface signalsWhen i
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PaintWare 3.1RAPID instructions inc
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ProductsAny number of different pro
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Available memory5 Memory and Docume
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DeskWare Office 3.06 DeskWare6.1 De
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DeskWare Office 3.0The “User Pref
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Programming Station 3.0Editing of b
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Programming Station 3.0• Products
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Programming Station 3.0Output from
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Training Center 3.0PC System Requir
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Library 3.0ServiceLog allows the us
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Robot Lab 3.0Cycle TimeClock contro
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RobComm 3.07 FactoryWare7.1 RobComm
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RobComm 3.0Following is a brief des
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RobView 3.17.2 RobView 3.1RobView i
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RobView 3.1File managerWhen the use
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RobView 3.1In addition, also a butt
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RobView 3.1Technical specificationP
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DDE Server 2.3SCWriteThe user can a
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DDE Server 2.3DDE Server for multip
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SafetyCONTENTSPage1 General........
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SafetySafety1 GeneralThis informati
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Safety5 Safe Working ProceduresSafe
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Safety7.2 Emergency stopsAn emergen
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SafetyWhen the Hold-to-run control
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Safety8.2 Tools/workpiecesIt must b
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Safety- The external voltage connec
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To the User“Declaration by the ma
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System DescriptionCONTENTSPage1 Str
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System DescriptionStructure1 Struct
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System DescriptionStructureAxis 3Up
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System DescriptionStructure1.2 Cont
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System DescriptionStructureLithium
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System DescriptionComputer System2
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System DescriptionServo System3 Ser
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System DescriptionI/O System4 I/O S
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System DescriptionSafety System5 Sa
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System DescriptionSafety System5.4
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System DescriptionExternal Axes6 Ex
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Installation and CommissioningCONTE
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Installation and CommissioningCONTE
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Installation and CommissioningTrans
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Page 293 and 294: MaintenanceCONTENTSPage1 Maintenanc
Page 295 and 296: MaintenanceMaintenanceThe robot is
Page 297 and 298: Maintenance2.3 Lubricating spring b
Page 299: Maintenance2.7 Changing the battery
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Page 325 and 326: Troubleshooting Tools2.13 Encoder i
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Page 331 and 332: Troubleshooting Tools3.2 Signal des
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Page 339 and 340: Troubleshooting Tools3.4.7 CANX9Pin
Page 341 and 342: Fault tracing guideCONTENTSPage1 Fa
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Fault tracing guide1.11 Disk DriveT
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ABB Flexible Automation ABThis chap
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RepairsCONTENTSPage7.3 Changing the
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General DescriptionRepairsAxis 1 ro
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General DescriptionRepairs1.2 Cauti
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General DescriptionRepairs12. The s
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General DescriptionRepairs1.5 Tight
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Axis 1Repairs2.2 Changing the gearb
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Axis 1Repairs2.4 Replacing the mech
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Axis 2 Repairs3.2 Changing the gear
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Axis 2 Repairs3.5 Dismantling the b
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Axis 3Repairs4.2 Changing the gearb
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Axis 3Repairs4.5 Dismantling the co
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Axis 3Repairs105 oFigure 4 Calibrai
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Axis 4 Repairs14. Connect the cabli
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Axis 4 RepairsTo assemble:Shim betw
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Axis 4 Repairs30 Product Manual IRB
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Cabling and Serial Measuring boardR
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The Wrist and Axes 5 and 6Repairs7.
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The Wrist and Axes 5 and 6RepairsAx
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Motor UnitsRepairs38 Product Manual
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CalibrationRepairs5. Press Enter .6
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CalibrationRepairs13. Release the b
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CalibrationRepairsCalibration plate
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CalibrationRepairs2. Select Service
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CalibrationRepairs.Figure 17 Calibr
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CalibrationRepairs1. Run the calibr
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CalibrationRepairs52 Product Manual
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