Installation and Commissioning
Installation and Commissioning Installation and Commissioning
Maintenance2 Instructions for Maintenance2.1 Oil in gears 1-4The gearboxes are lubricated for life.ABB’s oil, art. no. 1171 2016-604, corresponds to:BP: Energol GR-XP 320 Castrol: Alpha SP 320Esso: Spartan EP 320 Klüber: Lamora 320Optimol: Optigear 5180 Shell: Omala Oil 320Texaco: Meropa 320 Statoil: Loadway EPFloor-mountedVolume of gear 1: 2 litres (0.53 US gallon)Volume of gear 2-3: 1.5 litres (0.40 US gallon)Volume of gear 4: 30 ml (0.008 US gallon)Suspended:Volume of gear 1: 2.7 litres (0.71 US gallon)Volume of gears 2-3: 1.7 litres (0.40 US gallon)Volume of gear 4: 30 ml (0.008 US gallon)2.2 Greasing axes 5 and 6Grease is pressed through the 3 nipples (1), see Figure 1. The tip nozzle of the greasinggun should be of type Orion 1015063, or equivalent.Volume: 2 ml (0.00053 US gallon)1Figure 1 Greasing positions for axes 5 and 6.Type of grease: ABB’s art. no. 1171 4012-201, corresponds to:ESSO Beacon 2 Shell Alvania Fett 2BP Energrease Castrol Speerol AP2Mobil Mobilux 24 Product Manual IRB 1400
Maintenance2.3 Lubricating spring bracketsThere are four lubrication places, located over and under the two balancing springs.Type of grease: ABB’s art. no. 3HAA 1001-294, corresponds to:Optimol PDO2.4 Changing the battery in the measuring systemThe battery to be replaced is located inside the base under the flange cover (see Figure2).The robot is delivered with a rechargeable Nickel-Cadmium (Ni-Cd) battery with articlenumber 4944 026-4.The battery must never be just thrown away; it must always be handled as hazardouswaste.• Set the robot to the MOTORS OFF operating mode. (This means that it will not haveto be coarse-calibrated after changing the battery.)• Remove the flange cover. All connections on the flange cover, except for the signalcontact for the serial link, R1.SMB, can be disconnected.• Remove one of the screws and loosen the two other screws holding the serial measurementboard. Push the unit to the side and remove it backwards. All cables and contactsmust remain intact. Note the ESD-protection (ESD= Electrostatic Discharge).• Loosen the battery terminals from the serial measuring board and cut the clasps thatkeep the battery unit in place.• Install a new battery with two clasps and connect the terminals to the serial measuringboard.• Refit the serial measurement board, flange cover and connections.• The Ni-Cd battery takes 36 hours to recharge; the mains supply must be switched onduring this time.Flange coverFigure 2 The battery is located inside the base under the flange cover.Alternative batteryAs an alternative to the Ni-Cd battery a lithium battery of primary type can be installed.The lithium battery needs no charging and has for that reason a blocking diode whichprevents charging from the serial measurement board.Product Manual IRB 1400 5
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- Page 293 and 294: MaintenanceCONTENTSPage1 Maintenanc
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Maintenance2 Instructions for Maintenance2.1 Oil in gears 1-4The gearboxes are lubricated for life.ABB’s oil, art. no. 1171 2016-604, corresponds to:BP: Energol GR-XP 320 Castrol: Alpha SP 320Esso: Spartan EP 320 Klüber: Lamora 320Optimol: Optigear 5180 Shell: Omala Oil 320Texaco: Meropa 320 Statoil: Loadway EPFloor-mountedVolume of gear 1: 2 litres (0.53 US gallon)Volume of gear 2-3: 1.5 litres (0.40 US gallon)Volume of gear 4: 30 ml (0.008 US gallon)Suspended:Volume of gear 1: 2.7 litres (0.71 US gallon)Volume of gears 2-3: 1.7 litres (0.40 US gallon)Volume of gear 4: 30 ml (0.008 US gallon)2.2 Greasing axes 5 <strong>and</strong> 6Grease is pressed through the 3 nipples (1), see Figure 1. The tip nozzle of the greasinggun should be of type Orion 1015063, or equivalent.Volume: 2 ml (0.00053 US gallon)1Figure 1 Greasing positions for axes 5 <strong>and</strong> 6.Type of grease: ABB’s art. no. 1171 4012-201, corresponds to:ESSO Beacon 2 Shell Alvania Fett 2BP Energrease Castrol Speerol AP2Mobil Mobilux 24 Product Manual IRB 1400