Installation and Commissioning

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MaintenanceCONTENTSPage2 Product Manual IRB 1400
MaintenanceMaintenanceThe robot is designed to be able to work under very demanding circumstances witha minimum of maintenance. Nevertheless, certain routine checks and preventativemaintenance must be carried out at given periodical intervals, see the table below.• The exterior of the robot should be cleaned as required. Use a vacuum cleaner orwipe it with a cloth. Compressed air and harsh solvents that can damage thesealing joints, bearings, lacquer or cabling must not be used.• The control system is completely encased which means that the electronics areprotected in any normal working environment. In very dusty enviroments, nevertheless,the interior of the cabinet should be inspected at regular intervals. Use avaccuum cleaner if necessary. Change filter according to prescribed maintenance.• Check that the sealing joint and cable bushings are really airtight so that dust anddirt are not sucked into the cabinet.1 Maintenance IntervalsMaintenance intervalsPrescribed maintenanceCheckTwice/yearCheckOnce/yearEvery2000 hrsor6 monthsEvery4000 hrsor1 yearOthersMANIPU-LATORMechanical stop axis 1 X 1Cabling X 2Gears 1-4Maintenance-freeSpring bracketsGreaseXGears 5 and 6GreaseXAccumulator for measuringsystemExchange3 years 3CONTROL-LERFilter for drive-systemcoolingX 4Memory back-upBattery chenging5 years 51. Check that the “mechanical stop” is not bent.2. Inspect all visible cabling. Change if damaged.3. See section 2.4.4. Change interval strongly dependent on the environment around the controll system. An extra dust filterfor the cooling device is supplied with the robot.5. See section 2.8.Product Manual IRB 1400 3
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3HAC 2914-1M98Product On-line Manua
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ABB Flexible Automation ABProduct M
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IntroductionCONTENTSPage1 How to us
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IntroductionIntroduction1 How to us
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Introduction.ABB Robotics Products
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Product Specification IRB 1400CONTE
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Introduction1 IntroductionThank you
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Description2 Description2.1 Structu
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DescriptionRestricting the working
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DescriptionUsing a key switch, the
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DescriptionEditing programsPrograms
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DescriptionThe robot has several fu
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DescriptionMotion performanceThe Qu
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Description2.9 External AxesThe rob
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Technical specification3 Technical
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Technical specification150667398475
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Technical specification3.3 Operatio
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Technical specificationProgram star
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Technical specificationMounting of
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Technical specificationWHILE Repeat
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Technical specificationATan/ATan2Co
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Technical specification3.8 Robot Mo
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Technical specificationPerformance
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Technical specification3.10 Inputs
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Technical specificationDigital outp
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Technical specification3.11 Communi
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Specification of Variants and Optio
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Accessories5 AccessoriesThere is a
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Product Specification RobotWareCONT
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Introduction1 IntroductionRobotWare
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Rapid Language and Environment2 Bas
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Motion Control2.3 Motion ControlTru
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Safety2.4 SafetyMany safety concept
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Advanced Functions 3.13 BaseWare Op
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Advanced Functions 3.1World ZonesA
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Advanced Functions 3.1RAPID instruc
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Advanced Motion 3.1Contour tracking
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Multitasking 3.13.3 Multitasking 3.
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FactoryWare Interface 3.1Examples o
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Ethernet Services 3.13.6 Ethernet S
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ScreenViewer 3.13.8 ScreenViewer 3.
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Conveyor Tracking 3.13.9 Conveyor T
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ArcWare 3.14 ProcessWare4.1 ArcWare
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ArcWare 3.1Analog inputs (cont.)Vol
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SpotWare 3.14.3 SpotWare 3.1SpotWar
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SpotWare 3.1manual close gunmanual
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SpotWare Plus 3.14.4 SpotWare Plus
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GlueWare 3.1Interface signalsWhen i
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PaintWare 3.1RAPID instructions inc
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ProductsAny number of different pro
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Available memory5 Memory and Docume
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DeskWare Office 3.06 DeskWare6.1 De
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DeskWare Office 3.0The “User Pref
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Programming Station 3.0Editing of b
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Programming Station 3.0• Products
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Programming Station 3.0Output from
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Training Center 3.0PC System Requir
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Library 3.0ServiceLog allows the us
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Robot Lab 3.0Cycle TimeClock contro
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RobComm 3.07 FactoryWare7.1 RobComm
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RobComm 3.0Following is a brief des
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RobView 3.17.2 RobView 3.1RobView i
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RobView 3.1File managerWhen the use
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RobView 3.1In addition, also a butt
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RobView 3.1Technical specificationP
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DDE Server 2.3SCWriteThe user can a
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DDE Server 2.3DDE Server for multip
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SafetyCONTENTSPage1 General........
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SafetySafety1 GeneralThis informati
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Safety5 Safe Working ProceduresSafe
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Safety7.2 Emergency stopsAn emergen
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SafetyWhen the Hold-to-run control
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Safety8.2 Tools/workpiecesIt must b
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Safety- The external voltage connec
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To the User“Declaration by the ma
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System DescriptionCONTENTSPage1 Str
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System DescriptionStructure1 Struct
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System DescriptionStructureAxis 3Up
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System DescriptionStructure1.2 Cont
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System DescriptionStructureLithium
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System DescriptionComputer System2
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System DescriptionServo System3 Ser
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System DescriptionI/O System4 I/O S
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System DescriptionSafety System5 Sa
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System DescriptionSafety System5.4
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System DescriptionExternal Axes6 Ex
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Installation and CommissioningCONTE
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Installation and CommissioningCONTE
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Installation and CommissioningTrans
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Installation and CommissioningOn-Si
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Installation and CommissioningConne
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Page 243 and 244: Installation and CommissioningConne
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Page 293: MaintenanceCONTENTSPage1 Maintenanc
Page 297 and 298: Maintenance2.3 Lubricating spring b
Page 299 and 300: Maintenance2.7 Changing the battery
Page 301 and 302: Troubleshooting ToolsCONTENTSPage1
Page 303 and 304: Troubleshooting ToolsTroubleshootin
Page 305 and 306: Troubleshooting Tools1.1 TestsMost
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Page 309 and 310: Troubleshooting Tools5. MC/ERWM RWM
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Page 313 and 314: Troubleshooting Tools9. Specific te
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Page 323 and 324: Troubleshooting Tools2.11 Interbus-
Page 325 and 326: Troubleshooting Tools2.13 Encoder i
Page 327 and 328: Troubleshooting Tools2.14 Status LE
Page 329 and 330: Troubleshooting ToolsModule- and ne
Page 331 and 332: Troubleshooting Tools3.2 Signal des
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Page 335 and 336: Troubleshooting Tools3.4.2 X9 VBATT
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Page 339 and 340: Troubleshooting Tools3.4.7 CANX9Pin
Page 341 and 342: Fault tracing guideCONTENTSPage1 Fa
Page 343 and 344: Fault tracing guide1 Fault tracing
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Fault tracing guide1.4 Robot comput
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Fault tracing guideInputs DINameAS1
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Fault tracing guide1.7 Serial Commu
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Fault tracing guide1.11 Disk DriveT
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ABB Flexible Automation ABThis chap
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RepairsCONTENTSPage7.3 Changing the
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General DescriptionRepairsAxis 1 ro
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General DescriptionRepairs1.2 Cauti
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General DescriptionRepairs12. The s
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General DescriptionRepairs1.5 Tight
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Axis 1Repairs2.2 Changing the gearb
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Axis 1Repairs2.4 Replacing the mech
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Axis 2 Repairs3.2 Changing the gear
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Axis 2 Repairs3.5 Dismantling the b
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Axis 3Repairs4.2 Changing the gearb
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Axis 3Repairs4.5 Dismantling the co
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Axis 3Repairs105 oFigure 4 Calibrai
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Axis 4 Repairs14. Connect the cabli
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Axis 4 RepairsTo assemble:Shim betw
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Axis 4 Repairs30 Product Manual IRB
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Cabling and Serial Measuring boardR
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The Wrist and Axes 5 and 6Repairs7.
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The Wrist and Axes 5 and 6RepairsAx
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Motor UnitsRepairs38 Product Manual
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CalibrationRepairs5. Press Enter .6
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CalibrationRepairs13. Release the b
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CalibrationRepairsCalibration plate
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CalibrationRepairs2. Select Service
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CalibrationRepairs.Figure 17 Calibr
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CalibrationRepairs1. Run the calibr
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CalibrationRepairs52 Product Manual
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Installation and Commissioning

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