Installation and Commissioning

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Connecting SignalsInstallation and Commissioning3.7 Connection to screw terminalSockets with screwed connections for customer I/O, external safety circuits, customersockets on the robot, external supply to electronics.Signal identification Location TerminalsSafeguarded stop Panel unit X1 - X4Digital I/O I/O unit X1 - X4Combi I/O I/O unit X1 - X4, X6Relay I/O I/O unit X1 - X4RIO I/O I/O unit X1, X2SIO 1, SIO 2 Backplane X1, X2CAN1 (internal unit) Panel unit X9CAN 2 (manipulator, I/O units) Backplane X16CAN 3 (external I/O units) Backplane X1024 V supply (2 A fuse) XT31115/230 V AC supply XT21Location of socket terminals are shown below. See also circuit diagram, “View of controlcabinet”, for more details.X1 (SIO1)X2 (SIO2)BackplaneI/O units (x4)X10 (CAN3)X16 (CAN2)alt. D-subWARNINGREMOVE JUMPERS BEFORE CONNECTINGANY EXTERNAL EQUIPMENTPanel unitEN MS NS ES1 ES2 GS1 GS2 AS1 AS2X1 - 4X5 X8 X6 CONTROL PANELXT5, customer signalsXT6, customer powerXT8, position switchXT21 (115/230 V ACsupply)XT31 (24V supply)X9 (CAN1))Figure 29 Screw terminal locations.38 Product Manual IRB 1400
Installation and CommissioningConnecting Signals3.8 The MOTORS ON / MOTORS OFF circuitTo set the robot to MOTORS ON mode, two identical chains of switches must be closed.If any switch is open, the robot will switch to MOTORS OFF mode. As long as the twochains are not identical, the robot will remain in MOTORS OFF mode.Figure 30 shows an outline principal diagram of the available customer connections, AS,GS and ES.LSSolid state switchesContactorESGSTPU EnAS&2ndchaininterlockEN RUNComputer commandsDriveunitMAutoOperatingmode selectorManualLS = Limit switchAS = Automatic mode safeguarded space StopTPU En= Enabling device, teach pendant unitGS = General mode safeguarded space StopES = Emergency StopFigure 30 MOTORS ON /MOTORS OFF circuit.Product Manual IRB 1400 39
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3HAC 2914-1M98Product On-line Manua
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ABB Flexible Automation ABProduct M
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IntroductionCONTENTSPage1 How to us
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IntroductionIntroduction1 How to us
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Introduction.ABB Robotics Products
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Product Specification IRB 1400CONTE
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Introduction1 IntroductionThank you
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Description2 Description2.1 Structu
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DescriptionRestricting the working
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DescriptionUsing a key switch, the
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DescriptionEditing programsPrograms
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DescriptionThe robot has several fu
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DescriptionMotion performanceThe Qu
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Description2.9 External AxesThe rob
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Technical specification3 Technical
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Technical specification150667398475
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Technical specification3.3 Operatio
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Technical specificationProgram star
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Technical specificationMounting of
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Technical specificationWHILE Repeat
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Technical specificationATan/ATan2Co
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Technical specification3.8 Robot Mo
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Technical specificationPerformance
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Technical specification3.10 Inputs
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Technical specificationDigital outp
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Specification of Variants and Optio
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Accessories5 AccessoriesThere is a
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Product Specification RobotWareCONT
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Introduction1 IntroductionRobotWare
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Rapid Language and Environment2 Bas
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Motion Control2.3 Motion ControlTru
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Safety2.4 SafetyMany safety concept
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Advanced Functions 3.13 BaseWare Op
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Advanced Functions 3.1World ZonesA
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Advanced Functions 3.1RAPID instruc
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Advanced Motion 3.1Contour tracking
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Multitasking 3.13.3 Multitasking 3.
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FactoryWare Interface 3.1Examples o
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Ethernet Services 3.13.6 Ethernet S
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ScreenViewer 3.13.8 ScreenViewer 3.
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Conveyor Tracking 3.13.9 Conveyor T
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ArcWare 3.14 ProcessWare4.1 ArcWare
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ArcWare 3.1Analog inputs (cont.)Vol
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SpotWare 3.14.3 SpotWare 3.1SpotWar
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SpotWare 3.1manual close gunmanual
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SpotWare Plus 3.14.4 SpotWare Plus
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GlueWare 3.1Interface signalsWhen i
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PaintWare 3.1RAPID instructions inc
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ProductsAny number of different pro
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Available memory5 Memory and Docume
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DeskWare Office 3.06 DeskWare6.1 De
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DeskWare Office 3.0The “User Pref
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Programming Station 3.0Editing of b
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Programming Station 3.0• Products
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Programming Station 3.0Output from
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Training Center 3.0PC System Requir
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Library 3.0ServiceLog allows the us
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Robot Lab 3.0Cycle TimeClock contro
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RobComm 3.07 FactoryWare7.1 RobComm
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RobComm 3.0Following is a brief des
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RobView 3.17.2 RobView 3.1RobView i
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RobView 3.1File managerWhen the use
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RobView 3.1In addition, also a butt
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RobView 3.1Technical specificationP
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DDE Server 2.3SCWriteThe user can a
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DDE Server 2.3DDE Server for multip
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SafetyCONTENTSPage1 General........
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SafetySafety1 GeneralThis informati
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Safety5 Safe Working ProceduresSafe
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Safety7.2 Emergency stopsAn emergen
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SafetyWhen the Hold-to-run control
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Safety8.2 Tools/workpiecesIt must b
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Safety- The external voltage connec
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To the User“Declaration by the ma
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System DescriptionCONTENTSPage1 Str
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System DescriptionStructure1 Struct
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System DescriptionStructureAxis 3Up
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System DescriptionStructure1.2 Cont
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MaintenanceCONTENTSPage1 Maintenanc
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MaintenanceMaintenanceThe robot is
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Maintenance2.3 Lubricating spring b
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Maintenance2.7 Changing the battery
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Troubleshooting ToolsCONTENTSPage1
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Troubleshooting ToolsTroubleshootin
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Troubleshooting Tools1.1 TestsMost
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Troubleshooting Tools1.2.1 Entering
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Troubleshooting Tools5. MC/ERWM RWM
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Troubleshooting Tools2.3 Main compu
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Troubleshooting Tools2.6 Power supp
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Troubleshooting Tools2.7 Panel unit
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Troubleshooting Tools2.9 Analog I/O
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Troubleshooting Tools2.11 Interbus-
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Troubleshooting Tools2.13 Encoder i
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Troubleshooting Tools2.14 Status LE
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Troubleshooting ToolsModule- and ne
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Troubleshooting Tools3.2 Signal des
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Troubleshooting Tools3.3 X1 and X2
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Troubleshooting Tools3.4.2 X9 VBATT
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Troubleshooting Tools3.4.5 Disk dri
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Troubleshooting Tools3.4.7 CANX9Pin
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Fault tracing guideCONTENTSPage1 Fa
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Fault tracing guide1 Fault tracing
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Fault tracing guide1.4 Robot comput
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Fault tracing guideInputs DINameAS1
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Fault tracing guide1.7 Serial Commu
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Fault tracing guide1.11 Disk DriveT
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RepairsCONTENTSPage7.3 Changing the
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General DescriptionRepairsAxis 1 ro
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General DescriptionRepairs1.2 Cauti
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General DescriptionRepairs12. The s
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General DescriptionRepairs1.5 Tight
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Axis 1Repairs2.2 Changing the gearb
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Axis 1Repairs2.4 Replacing the mech
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Axis 2 Repairs3.2 Changing the gear
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Axis 2 Repairs3.5 Dismantling the b
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Axis 3Repairs4.2 Changing the gearb
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Axis 3Repairs4.5 Dismantling the co
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Axis 3Repairs105 oFigure 4 Calibrai
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Axis 4 Repairs14. Connect the cabli
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Axis 4 RepairsTo assemble:Shim betw
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Axis 4 Repairs30 Product Manual IRB
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Cabling and Serial Measuring boardR
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The Wrist and Axes 5 and 6Repairs7.
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The Wrist and Axes 5 and 6RepairsAx
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Motor UnitsRepairs38 Product Manual
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CalibrationRepairs5. Press Enter .6
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CalibrationRepairs13. Release the b
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CalibrationRepairsCalibration plate
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CalibrationRepairs2. Select Service
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CalibrationRepairs52 Product Manual
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