Large Volume Inorganic Chemicals - Ammonia ... - ammk-rks.net
Large Volume Inorganic Chemicals - Ammonia ... - ammk-rks.net Large Volume Inorganic Chemicals - Ammonia ... - ammk-rks.net
Chapter 4Two general converter types have been in use extensively in the past:• the brick-arch support and• the cast iron beams and columns design (still very popular in North America).Newer converter types are:• central core tube converters• converters with one or more integrated heat exchangers (with the heat exchanger placed inthe core tube or “wrapped” around the outer shell of the converter vessel).In conventional converters, the shell is generally made of boiler quality steel, with internal bricklining and mostly additional aluminium spraying to protect the material from scaling. A greatadvantage of the brick lined vessel is its high heat capacity, which enables long shutdown timeswithout preheating. The disadvantage is that older brick-arches can be porous and, hence,process gas partially bypasses the intermediate absorber (see also Section 4.4.6 “Replacement ofbrick-arch converters”).Newer converter designs are made of the 304 or 321 type stainless steel to ensure long termstability. The higher cost of stainless steel is compensated by less weight, simply through athinner wall thickness. Figure 4.4 illustrates the design of brick-arch and core tube converters.Catalyst bed 1Catalyst bed 2Catalyst bed 3Catalyst bed 4Figure 4.4: Schematic of a brick-arch converter (left) and a core tube converter (right)These figures are based on [67, Daum, 2000]152 Large Volume Inorganic Chemicals – Ammonia, Acids and Fertilisers
Chapter 4Finally, sulphuric acid is obtained from the absorption of SO 3 and water into H 2 SO 4 (with aconcentration of at least 98 %). For an example of a final absorber, see Figure 4.5. Theefficiency of the absorption step is related to:• the H 2 SO 4 concentration of the absorbing liquid (98.5 – 99.5 %)• the temperature range of the liquid (normally 70 – 120 ºC)• the technique of acid distribution• the raw gas humidity (mist passes the absorption equipment)• the mist filter• the temperature of incoming gas• the co-current or countercurrent character of the gas stream in the absorbing liquid.For the correlation between SO 2 levels, specific SO 2 loads in tail gases and conversion rates, seeSection 4.3.Tail gasCandle filtersH 2SO 4Gas inInterlock saddlesH 2OH 2SO 4Figure 4.5: Example for a final absorberThis figure is based on [68, Outukumpu, 2006]SO 3 emissions depend on:• the temperature of gas leaving the absorption• the construction and operation of the final absorber• the equipment for separating H 2 SO 4 aerosols• the acid mist formed upstream of the absorber through the presence of water vapour• the overall efficiency of the absorption step.Large Volume Inorganic Chemicals – Ammonia, Acids and Fertilisers 153
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Chapter 4Finally, sulphuric acid is obtained from the absorption of SO 3 and water into H 2 SO 4 (with aconcentration of at least 98 %). For an example of a final absorber, see Figure 4.5. Theefficiency of the absorption step is related to:• the H 2 SO 4 concentration of the absorbing liquid (98.5 – 99.5 %)• the temperature range of the liquid (normally 70 – 120 ºC)• the technique of acid distribution• the raw gas humidity (mist passes the absorption equipment)• the mist filter• the temperature of incoming gas• the co-current or countercurrent character of the gas stream in the absorbing liquid.For the correlation between SO 2 levels, specific SO 2 loads in tail gases and conversion rates, seeSection 4.3.Tail gasCandle filtersH 2SO 4Gas inInterlock saddlesH 2OH 2SO 4Figure 4.5: Example for a final absorberThis figure is based on [68, Outukumpu, 2006]SO 3 emissions depend on:• the temperature of gas leaving the absorption• the construction and operation of the final absorber• the equipment for separating H 2 SO 4 aerosols• the acid mist formed upstream of the absorber through the presence of water vapour• the overall efficiency of the absorption step.<strong>Large</strong> <strong>Volume</strong> <strong>Inorganic</strong> <strong>Chemicals</strong> – <strong>Ammonia</strong>, Acids and Fertilisers 153